WhisperKool Platinum Split 4000 Installation Manual
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WhisperKool Platinum Split 4000 Installation Manual

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See also: Technician Manual , Owner's Manual
Enlarged version
Platinum Split 4000 &
Platinum Split 4000 Fully Ducted
COLD WEATHER START KIT

Installation Manual

Cold Weather Start Kit:
To be used in conjunction
with Platinum Split 4000 &
Platinum Split 4000 Fully Ducted
(Manufactured Before 01/07/15)
cooling system.
The Coolest Thing In Wine Storage
082015
CWSK.PS4000.B

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Summary of Contents for WhisperKool Platinum Split 4000

  • Page 1: Installation Manual

    Platinum Split 4000 & Platinum Split 4000 Fully Ducted COLD WEATHER START KIT Installation Manual Cold Weather Start Kit: To be used in conjunction with Platinum Split 4000 & Platinum Split 4000 Fully Ducted (Manufactured Before 01/07/15) cooling system. The Coolest Thing In Wine Storage 082015 CWSK.PS4000.B...
  • Page 2 WhisperKOOL. Every effort has been made to ensure that the information in this manual is accurate. WhisperKOOL is not responsible for printing or clerical errors.

  • Page 3: Table Of Contents

    Installation Instructions ........21 www.whisperkool.com | Page 1...

  • Page 4: Warranty Registration

    This Installation Manual is intended to provide detailed instructions for the installation of the Cold Weather Start Kit on the Platinum Split 4000 cooling system. In order to ensure the proper longevity of your cooling unit, the equipment should be installed as outlined in this Installation Manual. It is also vital to establish a proper care and maintenance schedule.

  • Page 5: Receiving & Inspecting The Kit

    4. WhisperKOOL requires that all Cold Weather Start Kits be installed by a certified HVAC-R technician only. 5. Warranty is not active until a Warranty Checklist has been received, reviewed, and approved.

  • Page 6: Before You Start

    STEP 2: BEFORE YOU START Shut Off Power going to the Evaporator and Condensing Unit. Disconnect both the evaporator unit (Air Handler) and the Condensing Unit from each power source. WARNING: Failure to do so may cause electrical shock which can result in injury or death.

  • Page 7: Installation Instructions

    NOTE: Save screws Remove the electrical panel to expose wiring as shown. Cut all zip ties in side of the electrical box. Remove the yellow wire nut from the 4 neutral wires. www.whisperkool.com | Page 5...
  • Page 8 Separate, twist, and trim the copper strands of each wire to a length of 3/8”. Loosen the 2 Phillips screws on the cord squeeze. Secure all 4 neutral wires into the lever connector labeled N1. To secure a wire into the lever connector. NOTE: Pull a lever to the open position, insert wire, and close lever.
  • Page 9 Zip tie the black wires with the closed end terminal, as shown. Remove the yellow female disconnect from the #8 terminal on the contractor. Cut the yellow female disconnect off of the black and blue wires. Strip the blue and black wires as shown. www.whisperkool.com | Page 7...
  • Page 10 Secure both wires into the H1 lever connector. Secure the red female disconnect labeled 8 onto the #8 terminal on the contactor. Remove the backing of the double sided tape from the bottom of the Cold Weather Start Kit electrical box. Center the Cold Weather Start Kit box on the top of the condenser coil.
  • Page 11 Secure wire 7 into the H1 lever connector. Disconnect the yellow female disconnect from the #3 terminal on the DOB relay. Cut the yellow female disconnect off of the blue and black wires from the previous step. www.whisperkool.com | Page 9...
  • Page 12 Strip the blue and black wires from the previous step. Crimp a red female disconnect labeled 3 onto the black wire from the previous step. Secure the red female disconnect from the previous step to the #3 terminal on the DOB relay. Crimp a closed end terminal onto wire 12 and the other stripped wire from step 23.
  • Page 13 Cut the blue female disconnect from the previous step off of the black wire. Strip the black wire from the previous step. Crimp a yellow female disconnect labeled 1 onto wire 11 and the black wire from the previous step. www.whisperkool.com | Page 11...
  • Page 14 Secure the yellow female disconnect from the previous step to the #1 terminal on the DOB relay. Zip tie wires 7, 10, 11 & 12 from the Cold Weather Start Kit box to the fan shroud as shown. Zip tie the wires going into the N1 and H1 lever connectors as shown.
  • Page 15 Cut and remove the zip tie holding the fan and ground wires to the capacitor bracket on the compressor. NOTE: Remove all labels from receiver. BE CAREFUL NOT TO CUT THE WIRES. Locate the two 40 watt silicone heaters. www.whisperkool.com | Page 13...
  • Page 16 Peel off adhesive backing from each of the silicone heaters. Place one of the silicone heaters on the receiver in the location shown. The heater will not adhere completely, there are hose clamps installed later in these instructions that will keep them firmly in place. NOTE: Line up the heater so the wires are located at the fan shroud, and the bottom of the heater is touching the liquid line.
  • Page 17 Slide the thermal switch to the location shown. Make sure the tab of the thermal switch rests on the screw terminal of the top hose clamp. NOTE: Make sure the surface of the thermal switch is located at the ridge of the receiver, and is making good contact. www.whisperkool.com | Page 15...
  • Page 18 Pull the two bottom wires towards the fan shroud and cut as shown (One wire from each heater). Strip and crimp on the yellow insulated female disconnect labeled T. Connect the yellow disconnect labeled T and the red disconnect labeled T from the Cold Weather Start Kit electrical box, to the thermal switch.
  • Page 19 This will help with the accuracy of the thermal switch. Re-align switch so it sits in the same orientation as step 45. Secure the white wires from the heaters to the lever connector labeled N2. www.whisperkool.com | Page 17...
  • Page 20 Route the 24v control wires into the Cold Weather Start Kit electrical box. Connect the 24v control wires to the grey and purple wires using the wire nuts provided. Zip tie wires as shown. Secure the Cold Weather Start Kit box to the top of the coil using the ½”...
  • Page 21 Tuck wires in Cold Weather Start Kit box as shown. Secure top onto Cold Weather Start Kit box with removed screws. Place a piece of heat shield behind the condenser fan wires and the ground wire. Tightly wrap the heat shield around the wires. www.whisperkool.com | Page 19...
  • Page 22 Secure the heat shield in place using the three metal zip ties. Slide the heat shield over the wires up to the condenser fan motor and zip tie to capacitor bracket as shown. NOTE: Ensure there is a distance of 1” between the receiver and the heat shield. This is very important as it will prevent the possibility of the receiver heater burning the wires.
  • Page 23 The kit will include five zip ties, four lever connectors, and one 120v/24v step down transformer. Wall Mounted Units Using a Phillips head screw driver loosen the 2 Phillips head screws on the front panel. (Note: The screws do not come out of the panel.) www.whisperkool.com | Page 21...
  • Page 24 Wall Mounted Units Pull front panel away from the unit to remove it. Set panel aside. Ducted Units Using a Phillips Head Screw driver loosen the 4 screws on the ducting panel, make sure screw comes all the way out of the housing of the unit. (Note: The screws do not come out of the panel.) Pull ducting panel away from the unit to remove it.
  • Page 25 Press transformer firmly in place. Locate one of the white wires coming out of the push connector. Cut one white wire and strip both ends to a length of 3/8”. www.whisperkool.com | Page 23...
  • Page 26 Secure the two white wires from the unit and the white wire from the transformer into a lever connector. Locate the blue wire coming out of the Molex connector. Cut the blue wire and strip each end to a length of 3/8”. Secure the blue wires from the unit and the black wire from the transformer into a lever connector.
  • Page 27 Slide the electrical panel back into place and re-install the thumb screw. Wall Mounted Units Push front panel back on the unit, and tighten the 2 Phillips head screws on the front panel to the unit. www.whisperkool.com | Page 25...
  • Page 28 Ducted Units Push ducting panel back on unit and tighten the 4 screws on the ducting panel to the unit. The Cold Weather Start Kit has been successfully installed on the Evaporator Unit. If the installation process is complete on the condensing unit as well, plug both the condensing unit and evaporator units back into a power source.
  • Page 29 NOTES www.whisperkool.com | Page 27...
  • Page 30 WhisperKOOL 1738 E. Alpine Ave Stockton, CA 95205 1-800-343-9463 www.whisperkool.com 082015 CWSK.PS4000.B...

This manual is also suitable for:

Platinum split 4000 fully ducted

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