Porsche Boxster Technical Manual page 110

Boxster (986)
Body centre, roof, frame
No.
Procedure
Instructions
Welding outer/inner lower side member
under shielding gas
2
Welding the web plate under shielding gas
3
Welding outer/inner lower side member
under shielding gas
Plug-weld the outer lower side member and the inner lower
side member -A- as well as the connection to the B-pillar
-8- under shielding gas.
Weld the connection to the side section-E- with a contini-
ous butt weld under shielding gas.
Weld the web plate and the inner lower side member
together -D- with an interrupted full weld under shielding
gas.
Plug-weld the outer lower side member and the inner lower
side member together -C- under shielding gas.
Tools and materials
Item
1
Designation of the special tool
Explanation
Star gauges No. 127-1
2
MIG welder
3 Pneumatic body saw
4
Angle grinder
5
Oscillating body saw (special electrical cutter)
6
Multispot spot-weld cutter
7
Hole punch
~ Rep. Gr. 2.4; Workshop Equipment
Manual
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 2.4; Workshop Equipment
Manual
8
Hot-air gun
9
Rotary brush
10
Spot-weld cutter 0 7 mm No.129
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 3; Workshop Equipment
Manual
~ Rep. Gr. 2.4; Workshop Equipment
Manual
-
514555 Replacing outer lower side member
Printed in Germany -39.2000
51-5 page 7
a5145551