Torque Specifications - Arctic Cat ZR4000 Service Manual

Torque Specifications

NOTE: Torque specifications have the following tol-

erances:
Torque (ft-lb)
0-15
16-39
40+
DRIVE SYSTEM
Item
Drive Clutch***
Drive Clutch Cover
Ring Gear*
Spider (Team)
Cam Arm Pin Lock Nut
Cam Arm Lock Nut (Team)
Cam Arm Set Screw
Driven Clutch (Team)
Driven Clutch** (Arctic Cat)
Movable Sheave* (Arctic Cat)
Movable Sheave* (Team)
Chain Case (Cap Screw)
Chain Case (Torx-Head Screw)
Chain Case Cover
Brake Caliper
Outside Caliper Housing
Brakeline
Brakeline
Brake Caliper
STEERING/FRONT SUSPENSION/CHASSIS
Ski
Ski
Ski
Handlebar Adjuster Block
Steering Support
Steering Tie Rod Link
Steering Tie Rod Link
Steering Post Cap
Steering Post
Steering Tie Rod
Tie Rod
Steering Support
Steering Support
Steering Arm
A-Arm (Upper) (XF HC/M)
A-Arm (Upper) (ZR/XF)
A-Arm (Lower)
A-Arm (Lower)
A-Arm (Upper) (ZR/XF)
A-Arm (Upper) (XF HC/M)
A-Arm (Lower)
Shock Absorber (ZR, XF)
Shock Absorber (ZR, XF)
Shock Absorber (XF HC/M)
Shock Absorber (XF HC/M)
Sway Bar Link
Sway Bar Mounting Bracket
* w/Green Loctite #609
** w/Blue Loctite #243
*** w/Oil
14
Tolerance
±20%
±15%
±10%
Torque
Secured to
ft-lb
Engine 51
Movable Sheave 120 in.-lb
Drive Clutch 22
Movable Sheave 250
Cam Arm Pin 11
Cam Arm Screw 50 in.-lb
Cam Arm 19 in.-lb
Driven Shaft 60
Driven Shaft 20
Torque Bracket 27
Torque Bracket 120 in.-lb
Chassis 96 in.-lb
Chassis 12
Chain Case 12
Chassis 25
Inside Caliper Housing 25
Caliper 25
Master Cylinder 25
Shield Cover 96 in.-lb
Spindle 35
Wearbar 8
Ski Handle 54 in.-lb
Post 15
Mounting Block 8
Steering Post 35
Steering Arm 20
Riser Block 15
Chassis 55
Steering Arm 20
Spindle Arm 32
Spar 20
Upper Console 30 in.-lb
Chassis 8
Chassis 9
Chassis 23
Chassis (Front) 65
Chassis (Rear) 45
Spindle 45
Spindle 23
Spindle 45
Spindle 32
Chassis 32
Spindle 24
Chassis 24
A-Arm/Sway Bar Link 23
Chassis 9
REAR SUSPENSION
Item
M/XF 141"
Wear Strip
End Cap/Rail Cap Wheel (M)
Mounting Block
Rear Wheel Axle
Rear Arm
Idler Arm
Front Shock
Rear Shock
Rail Support
Front Shock
Limiter Strap
Rail
Rear Tri Hub Wheel
Rear Shock Link
Front Arm**
Skid Frame**
ZR/XF 137"
Wear Strip
End Cap
Mounting Block
Rear Arm
Rear Arm
Spring Slide
Front Arm
Coupler Block Axle
Limiter Strap
Rear Tri Hub Wheel
Rear Wheel Axle
Skid Frame**
Front Shock
Rail Support
Limiter Strap
Torque
Secured to
ft-lb
Rail 50 in.-lb
Rail 20
Rail 12
Rail 34
Rail 20
Rear Arm 20
Rail 50
Front Arm/Idler Arm 24
Rail 20
Front Arm 24
Rail Support 72 in.-lb
Rail Brace 12
Rear Tri Hub Wheel 50 in.-lb
Front Arm/Idler Arm 24
Rail 52
Tunnel 45
Rail 50 in.-lb
Rail 80 in.-lb
Rail 12
Rail 45
Idler Arm 55
Rail 20
Rail 52
Rail 40
Rail Support 72 in.-lb
Rear Tri Hub Wheel 50 in.-lb
Rail 34
Tunnel 55**
Rail 50
Rail 20
Front Arm 72 in.-lb