Arctic Cat M4000 Manuals

Manuals and User Guides for Arctic Cat M4000. We have 1 Arctic Cat M4000 manual available for free PDF download: Service Manual

Arctic Cat M4000 Service Manual

Arctic Cat M4000 Service Manual (210 pages)

Brand: Arctic Cat | Category: Toy | Size: 44 MB

Table of Contents

Table of Contents
2
General Information/Foreword

3
Steering and Body

16
- Steering Post (ZR/XF)
  16
- Steering Post (XF HC)
  17
- Steering Post (M)
  20
- Ski (ZR/XF)
  23
- Ski (XF HC/M)
  24
- Ski Wear Bar
  24
- Spindle (ZR/XF)
  25
- Spindle (XF HC/M)
  25
- Steering Tie Rod
  26
- Ski Alignment
  27
- A-Arms (ZR/XF)
  29
- A-Arms (XF HC/M)
  30
- Ski Shock Absorber
  31
- Sway Bar (ZR/XF)
  32
- Front Bumper
  32
- Seat Assembly (ZR/XF/M STD)
  32
- Seat Assembly (M Sno Pro/Hcr/Ltd)
  33
- Taillight/Brakelight Assembly
  33
- Rear Bumper/Snowflap
  34
- Windshield/Console/Headlight
  34
- Headlight Bulb
  35
- Adjusting Headlight Aim
  35
Engine

37
- Engine Removing/Installing - 4000
  37
- Assembly Schematic - 4000
  41
- Engine Removing/Installing - 6000
  43
- Assembly Schematic - 6000
  49
- Engine Removing/Installing - 8000
  51
- Assembly Schematic - 8000
  57
- Engine Servicing - 4000
  59
- Engine Servicing - 6000
  74
- Engine Servicing - 8000
  88
- Troubleshooting Engine
  105
- Engine-Related Items
  107
- Water Pump - 4000
  107
- Water Pump - 6000
  110
- Water Pump - 8000
  113
- Pressure Testing Engine
  116
- Liquid Cooling System
  116
- Cooling System Schematic
  117
- Recoil Starter
  118
- Arctic Power Valve (APV) System
  119
- Exhaust Controlled Timing (ECT) System
  123
Fuel Systems

124
- EFI System
  124
- Individual Components
  124
- Self-Diagnostic System/Codes (4000)
  127
- Self-Diagnostic System/Codes (6000)
  128
- Self-Diagnostic System/Codes (8000)
  128
- Fuel Pressure Regulator
  129
- Throttle Body Assembly
  129
- Throttle Cable
  130
- Fuel Filter (6000)
  131
- Fuel Pump
  131
- Troubleshooting
  133
- Oil-Injection Pump (4000/8000)
  134
- Electric Oil Pump (6000)
  135
- Gas Tank
  136
Electrical Systems

138
- Ignition System
  138
- Throttle Position Sensor
  139
- Electrical Resistance Tests
  140
- Testing Electric Oil Pump (6000)
  142
- Testing Voltage Regulator
  142
- Chassis Control Unit (Ccu)/Codes (4000)
  143
- Testing Oil Level Sensor
  143
- Testing Fuel Gauge Sender
  144
- Emergency Stop Switch
  144
- Starter Relay Solenoid
  144
- Fuse
  145
- Ignition Switch
  145
- Starter Motor
  145
- Troubleshooting Electric Start
  150
- Ignition Timing
  150
- Brakelight Switch
  151
- Headlight Dimmer Switch
  151
- Testing Handlebar Warmer Elements
  152
- Testing Thumb Warmer Element
  152
- Testing Handlebar Warmer/Thumb Warmer Switch
  152
- Testing Speedometer Sensor
  153
- Testing Shift Switch
  153
- Testing Servomotor/Potentiometer
  153
- Troubleshooting Servomotor
  155
- Voltage/Resistance Chart - Air Temperature (8000)
  157
- Voltage/Resistance Chart - Air Temperature (6000)
  157
- Voltage/Resistance Chart - Coolant Temperature
  158
Drive Train/Track/Brake Systems

159
- Drive Belt
  159
- Drive Clutch
  160
- Driven Clutch
  163
- Drive Clutch/Driven Clutch
  169
- Drive Train
  171
  - Installing Chain Case
    175
  - Driven Shaft/Driveshaft/Track (4000)
    175
- Drive Sprockets
  176
- Track Tension
  178
- Track Alignment
  179
- Brake System
  180
- Brake Lever/Master Cylinder Assembly
  184
- Troubleshooting Hydraulic Brake System
  186
- Troubleshooting Track
  186
- Troubleshooting Drive Clutch/Driven Clutch
  187
Suspension

188
- Suspension Setup Basics
  188
- Servicing Suspension
  194
- FOX Air Shocks
  205
- Servicing IFP Shock
  205

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