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Table of Contents
Related Manuals for BayWa closed II
Summary of Contents for BayWa closed II
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Page 1: Installation Manual
Installation manual novotegra for flat roofs closed II / East-West II... -
Page 2: Table Of Contents
CONTENTS INFORMATION ....................... 1 INSTALLATION SYSTEM MAINTENANCE ..............3 NOVOTEGRA FOR FLAT ROOFS II ................3 SYSTEM COMPONENTS, TOOLS AND WORK EQUIPMENT........4 Required for installation ..................... 4 Installation system components – installation variants ..........5 Installation system components – optional ..............6 INSTALLING THE SUBSTRUCTURE ................ -
Page 3: Information
General information The product must be checked for completeness upon receipt using the accompanying delivery notice. BayWa r.e. Solar Energy Systems GmbH shall assume no costs or guarantees for any subsequent deliveries by express delivery if missing material is only noticed during installation. - Page 4 The given torque values must be observed and tested on a random basis on site. Information on structural analysis The installation system must always be calculated for each project individually by BayWa r.e. Solar Energy Systems GmbH. The structural analysis determines only the load-bearing capacity of the novotegra installation system.
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Page 5: Installation System Maintenance
Module width = approx. 1.00 m Angle of installation (fixed) = 13° Distance between rows = 1.30 – 2.40 m (closed II) respectively 2.15 – 2.45 m (East-West II) (distance between the front of a panel and the front of the one behind) The installation system is designed for loads of up to 2.4 kN/m²... -
Page 6: System Components, Tools And Work Equipment
4 SYSTEM COMPONENTS, TOOLS AND WORK EQUIPMENT 4.1 Required for installation Image Tool Component* Product group Base trough 150-30 Module support rail Material: Aluminium Base trough connector set 150-30 I Material: Aluminium Module support rail Tool: Socket bit AF 8 mm Base trough expansion joint 150-30 Material: Aluminium and V2A Module support rail... -
Page 7: Installation System Components - Installation Variants
* The components vary depending on the requirements of the roof, the structural analysis and the choice of components and may deviate from the images above. Work Image Use for tool equipment Component Cordless Bit Torx TX 40 connections, clamp screwdriver Socket bit AF 8 mm assembly... -
Page 8: Installation System Components - Optional
4.3 Installation system components – optional Image Tool Component*** Product group Ballast trough 530mm with protection Support and module layer fastening Material: Aluminium and PE Cable holder Optional item Material: Plastic Top cover base trough 150-30 3.00m Optional item Material: Aluminium Self-locking cable tie Optional item Cable clip d = 10 mm... -
Page 9: Installing The Substructure
The individual installation steps of the system variant closed II (south facing) are described below. References are made to installation variants (IV) for the various design possibilities respectively to the system variant East-West II. -
Page 10: Module Installation, Load Redistribution And Ballast
Installing module supports Insert the component into the base trough on one side as shown and then click into the base trough. The component may need to be screwed down, depending on the wind load (IV 3). Installation module support East-West regarding IV4. - Page 11 Fastening the module to the module joint Position the following module on the base foot or module support. Determine the gap between the modules (12 mm) by inserting the flat roof mid clamp. Insert the module fasteners so that the drilling screw is positioned in the bore hole on the base foot or module support.
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Page 12: Installation Variants
5.3 Installation variants Explanation of the installation variants depending on the roof construction or design variants. The first base trough at the system edge / expansion joint must be installed flush with the IV 1 – Base troughs on system edge modules, the subsequent base troughs must be positioned centrally beneath the module joint. - Page 13 IV 5 – Installing the module – East West II Position the module on the base feet before placing it on the module support set. Install the modules of one axis of a double row first. Place ballast in accordance with the ballast planning into the base troughs after installing the modules.
- Page 14 IV 8 – Ballast troughs 10kg 10kg Using ballast troughs allows small or large-size 35kg ballst to be securely inserted if required. The ballast troughs must be mounted on the side of the base 35kg troughs.
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Page 15: Warranty / Product Liability And Disclaimer
PV systems on flat roofs. Coefficients of friction calculated on site can be taken into account and must be provided to BayWa r.e. Solar Energy Systems GmbH for the calculation. BayWa r.e. Solar Energy Systems GmbH shall assume no guarantee for the correctness of the assumed values and shall bear no liability in the event of damages caused as a result of the use of incorrect values. - Page 16 Phone +45 62 21 10 00 Fax +49 203 298776-10 Fax +49 531 12177-177 Fax +45 62 21 10 04 dui.solarenergysystems@baywa-re.com bsg.solarenergysystems@baywa-re.com solarsystemer@baywa-re.com Subject to errors and amendments. Date: Juni 2015/ASC, version 3.1 Copyright BayWa r.e. Solar Energy Systems GmbH...