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WARNING! Before performing any maintenance operation,
switch off the compressor, disconnect from electricity
supply and release all air from the tank (except for 5.3.a)
5.1.
Operations to be carried out after the first 50 working hours:
a)
check that all bolts/nuts are tight, particularly those
retaining the crankcase and cylinder head.
b)
replace the lubricating oil - see para 5.5.
5.2.
Operations to be carried out weekly:
a)
drain condensation by opening the valve located under the
tank (fig.9). Place a container under the valve and open the
valve by turning anti-clockwise.
WARNING! take care if there is still pressure inside the cylinder
as water could flow out with considerable force.
recommended pressure 1 - 2bar max.
b)
check oil level and, if necessary, top up.
5.3.
Operations to be carried out every 50 hours
(or more frequently, if the compressor operates in a very
dusty atmosphere):
a)
remove the air filter element (fig.8). using stored air from
the compressor's tank, clean the filter with compressed air.
(Wear eye protection and DO NOT direct air towards the
body or hands). DO NOT operate the compressor without
the filter as foreign bodies or dust could seriously damage
the pump. replace the filter element and air filter housing.
b)
check for oil leaks.
5.4.
Operations to be carried out every 100 hours:
a)
check the automatic cut-out at max. pressure and the
automatic cut-in at 2bar below.
5.5.
Operations to be carried out every 400 hours:
a)
replace the lubricating oil. for oil specifications see 5.7.
remove the filler/breather plug (see fig.4) then remove oil
drain plug, draining the oil into a container. drain when the
compressor is hot so that the oil drains rapidly and
completely. Incline compressor to ensure complete
drainage. replace oil drain plug and refill through the filler/
breather aperture. do not overfill. replace plug.
WARNING! Never mix different oils and do not use non-
detergent/low quality oils as the compressor may be damaged.
WARNING! Dispose of waste oil only in accordance with
local authority requirements.
b)
replace air filter. (see fig.8)
c)
check all tube fittings and electrical connections.
d)
Inspect pressure tank inside and out for damage or corrosion.
5.6.
Maintenance Schedule
Maintenance Operations
drain condensation
check oil level
clean intake filter
check for oil leaks
replace oil
check cut-out
General cleaning of
compressor
replace air filter
check tube fittings and
electrical connections
Internal & external
inspection of tank
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: no liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Weekly
50hrs
100hrs
•
•
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Sole UK Distributor, Sealey Group,
Kempson Way, suffolk Business Park,
Bury st. edmunds, suffolk,
IP32 7Ar
5.7.
Recommended oils
synthetic oil suitable for temperatures ranging from -5°c to 45°c:
viscosity 5W50. We do not recommend using mineral oil in these
compressors.
Part no. Qty.
fso1
fso1s 1ltr x 1
fso5
5.8.
IMPORTANT WARNING - Air contaminants taken into the
compressor will affect optimum performance.Example: Body filler
dust or paint overspray will clog the pump intake filter and may
cause internal damage to pump/motor components. Please note
that any parts damaged by any type of contamination will not be
covered by warranty.
6. TROUBLE SHOOTING
Fault
Pressure drop in the
tank.
Pressure switch
valve leaks when
compressor is idle.
compressor stops
400 hrs
and does not restart.
compressor does
not stop at max
pressure.
compressor does
not reach max
pressure.
compressor noisy
•
with metallic knock.
fig.10
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Original Language Version
sAc1503B, sAc1103B, sAc1153B, sAc1203B
fig.8
description
1ltr x 12
compressor oil fully synthetic
compressor oil fully synthetic
5ltr x 1
compressor oil fully synthetic
Cause
Remedy
Air leaks at
run compressor to max.
connections.
pressure, switch off.
Brush soap solution over
connections and look for
bubbles. tighten connections
showing leaks. If problem
persists contact Authorised
service Agent.
non-return valve seal
discharge all tank pressure.
defective.
referring to fig.11, unscrew
valve cap 'A'. clean rubber
disc 'B' and its seat. refit all
parts accurately.
Power failure.
check electricity supply and
fuse.
Motor failure.
contact Authorised service
Agent.
Pressure switch fault.
contact Authorised service
Agent.
filter clogged.
replace filter element.
Head gasket or valve
contact Authorised service
fault.
Agent.
low oil level.
turn off and top up oil
Bearing or piston
immediately.
damage.
contact Authorised service
Agent.
01284 757500
Web
01284 703534
email
fig.9
fig.11
www.sealey.co.uk
sales@sealey.co.uk
Issue: 2 - 24/10/11
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