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Assembly
Install Upper Handle
1.
Align upper handle mounting holes with desired
mounting holes in rear frame (upper or lower set
of holes)
2.
Secure each side with (2) 3/8 –16 x 1" (26mm)
flange bolts and flange nuts (Fig. 4). Torque
bolts to 25 ft. lbs. (34 N m).
3.
Route cables and wire harness inside of frame
(Fig. 4). Secure wires and cable to handle with
wire tie.
Figure 4
1. Upper handle
2. Rear frame
3. Flange bolt 3/8 x 16–1"
(26mm)
14
m–4189
4. Flange nut 3/8
5. Wires and cables
Connect Throttle Cable
1.
Route engine speed control cable around left side
of engine.
2.
Place throttle control in FAST position.
3.
Hook wire Z-bend into speed control lever on
engine (Fig. 5).
4.
Loosen cable clamp bolt and insert cable, but do
not tighten (Fig. 5).
5.
Align the hole in the speed control lever with the
hole in the base plate (Fig. 5) by moving the
lever. Insert a 6 mm diameter pin or 6 mm bolt
through two holes.
6.
Pull up the outer housing of the throttle cable
until the inner wire has almost no slack, and
tighten the cable clamp bolt (Fig. 5). Remove the
6 mm diameter pin or bolt.
Note:
Make sure that the carburetor choke
valve (Fig. 6) is closed completely
when the throttle lever is moved to
CHOKE position. If not, perform
Choke Adjustment, page 15.
7
1
Figure 5
1. Speed control lever
2. Z-bend in wire
3. Cable clamp bolt
4. Align holes
4
2.7mm
5
6
2
3
m–4687
5. Throttle cable outer
housing
6. Throttle cable inner wire
7. Choke setting screw
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