Toro 38597 Operator's Manual
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Toro 38597 Operator's Manual

Toro 38597 Operator's Manual

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Power Max
Model No. 38597—Serial No. 280000001 and Up
Introduction
Read this information carefully to learn how to operate
and maintain your product properly and to avoid injury
and product damage. You are responsible for operating
the product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts,
or additional information, contact an Authorized
Service Dealer or Toro Customer Service and have
the model and serial numbers of your product ready.
Figure 1 identifies the location of the model and serial
numbers on the product. Write the numbers in the
space provided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
© 2007—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
6000 Snowthrower
injury or death if you do not follow the recommended
precautions.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
Replacement Engine Owner's Manuals may be
ordered through the engine manufacturer.
Register at www.Toro.com.
Form No. 3358-592 Rev A
Operator's Manual
Figure 2
Original Instructions (EN)
Printed in the USA
All Rights Reserved

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  • Page 1 Form No. 3358-592 Rev A Power Max ® 6000 Snowthrower Model No. 38597—Serial No. 280000001 and Up Operator's Manual Introduction injury or death if you do not follow the recommended precautions. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage.

  • Page 2: Before Operating

    Safety Before Operating Caution: Improper use may result in loss of fingers, hands, or feet. Read and understand the contents of this manual before operating the snowthrower There is a high-speed Become familiar with all controls and know impeller close to the how to stop the engine quickly opening.

  • Page 3: Maintenance And Storage

    • Do not clear snow across the face of slopes. Exercise The following list contains safety information specific extreme caution when changing direction on slopes. to Toro products or other safety information that you Do not attempt to clear steep slopes. must know.

  • Page 4: Sound Pressure

    • If a shield, safety device, or decal is damaged, • Purchase only genuine Toro replacement parts and accessories. illegible, or lost, repair or replace it before beginning operation. Also, tighten any loose fasteners.
  • Page 5 112-6625 Reorder part no. 112-6629 1. Cutting/dismemberment hazard, impeller—do not place your hand in the chute; stop the engine before leaving the operator’s position, use the tool to clear the chute. 112-6626 1. Traction drive—squeeze the lever to 3. Cutting/dismemberment hazard, 5.

  • Page 6: Loose Parts

    Briggs Part No. 277566 1. When starting a cold 2. When starting a warm engine, close the choke engine, open the choke and press the primer two and do not press the times. primer. Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.

  • Page 7: Installing The Upper Handle

    1. Installing the Upper Handle 2. Installing the Traction Control Linkage Handle bolts Curved washers Procedure Locknuts 1. Remove the hairpin cotter and washer from the lower end of the speed control rod and insert the Procedure lower end of the rod into the lower link arm so that the bent end of the speed control rod faces rearward Note: Do not remove the rubber band on the cables (Figure 5).

  • Page 8: Installing The Chute Control Rod

    cap down (but do not move the Quick Stick) and rotate the discharge chute until they do. 3. Align the flattened back end of the long chute control rod with the flattened front end of the short rod that extends from the control panel so that they nest together (Figure 9).

  • Page 9: Checking The Skids And Scraper

    5. Checking the Tire Pressure Procedure The tires are overinflated at the factory for shipping. Reduce the pressure equally in both tires to between 17 and 20 psi (116 and 137 kPa). 6. Checking the Skids and Figure 11 1. Cable clip 2.

  • Page 10: Product Overview

    Product Overview A. Release the traction lever and stop the engine. B. Disconnect the trunnion from the speed selector lever (Figure 6). C. Turn the trunnion downward (clockwise) on the speed control rod (Figure 6). D. Connect the trunnion to the speed selector lever (Figure 6).

  • Page 11: Operation

    Figure 16 1. Snow cleanout tool (attached to the handle) Operation Note: Determine the left and right sides of the machine from the normal operating position. Filling the Fuel Tank Figure 17 1. 1-1/2 inch (3.8 cm) Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others.
  • Page 12 Figure 21 6. Move the throttle to the Fast position (Figure 22). Figure 19 1. Ignition key 4. Firmly push in the primer with your thumb 2 times (15°F or -9°C or above) or 4 times (below 15°F or -9°C), holding the primer in for a second before releasing it each time (Figure 20).

  • Page 13: Stopping The Engine

    Stopping the Engine Important: If the snowthrower moves when the traction lever is in the released position, check the 1. Move the throttle to the Slow position, and then to traction cable (refer to Checking and Adjusting the Stop position (Figure 24). the Traction Cable) or take the snowthrower to an Authorized Service Dealer for service.

  • Page 14: Operating The Quick Stick

    Operating the Quick Stick™ Hold the blue trigger cap down to use the Quick Stick to move the discharge chute and the chute deflector. Release the trigger cap to lock the discharge chute and chute deflector into position (Figure 29). Figure 27 Operating the Auger/Impeller Drive...

  • Page 15: Operating Tips

    Moving the Chute Deflector Engage the auger/impeller to clear any remaining snow from inside the housing. Rotate the Quick Hold the blue trigger cap down and move the Quick Stick to prevent it from freezing. Stop the engine, Stick forward to lower the chute deflector; move it wait for all moving parts to stop, and remove all ice rearward to raise the chute deflector (Figure 31).

  • Page 16: Recommended Maintenance Schedule(S)

    Important: You can find more information about maintaining and servicing your snowthrower at www.Toro.com. Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Tecumseh Servicing Dealer.

  • Page 17: Checking And Adjusting The Skids And Scraper

    surfaces, adjust the skids further down to prevent the snowthrower from picking up rocks. 5. Move the skids down until they are even with the ground. 6. Firmly tighten the nuts that secure both skids to the auger sides. Note: To quickly adjust the skids if they loosen, support the scraper 1/8 inch (3 mm) off the pavement, then adjust the skids down to the pavement.

  • Page 18: Checking And Adjusting The Auger/Impeller Cable

    2. Loosen or tighten the turnbuckle to adjust the pin until it is the proper gap from the front edge of the slot. 3. Tighten the jam nut (Figure 35). Figure 37 1. Tab 2. 1/16 inch (1.5 mm) Figure 35 4.

  • Page 19: Checking The Auger Gearbox Oil Level

    Checking the Auger Gearbox Oil Level Service Interval: Yearly—Check the auger gearbox oil and add oil if necessary. Figure 40 1. Move the snowthrower to a level surface. 1. Oil drain cap 2. Clean the area around the pipe plug (Figure 39). 2.

  • Page 20: Replacing The Spark Plug

    3. Slowly remove the snow hood, ensuring that the primer bulb hose and the ignition wire remain connected. 4. Clean around the base of the spark plug (Figure 44). Figure 42 1. Back cover 4. Move the speed selector lever to Position R2. 5.

  • Page 21: Adjusting The Discharge Chute Latch

    Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. Figure 46 2. Loosen the bolt on the cable clamp (Figure 47).

  • Page 22: Preparing The Snowthrower For Storage

    Storage 16. Touch up chipped surfaces with paint available from an Authorized Service Dealer. Sand affected areas before painting, and use a rust preventative to prevent the metal parts from rusting. 17. Tighten all loose screws, bolts, and locknuts. Repair •...

  • Page 23: Troubleshooting

    5. Unclog the discharge chute. 6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller or is off the pulley. drive belt; refer to www.Toro.com for servicing information or take the snowthrower to an Authorized Service Dealer.
  • Page 24 Problem Possible Cause Corrective Action Snowthrower does not properly clear the 1. The skids and/or scraper are not 1. Adjust the skids and/or the scraper. snow off the surface properly adjusted. 2. The pressure in the tires is not equal. 2.
  • Page 25 Notes:...
  • Page 26 Notes:...
  • Page 27 357 22 434131 Spypros Stavrinides Limited Surge Systems India Limited India 91 1 292299901 T-Markt Logistics Ltd Hungary 36 26 525 500 61 3 9580 7355 Toro Australia Australia Toro Europe BVBA Belgium 32 14 562 960 374-0102 Rev A...
  • Page 28 Contact your seller to arrange service of the product. If for any reason materials or workmanship. The following time periods apply from the date it is impossible for you to contact your seller, you may contact any Toro of original purchase: Authorized Distributor to arrange service.

This manual is also suitable for:

Power max 6000

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