Toro 38597 Operator's Manual
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Toro 38597 Operator's Manual

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Power Max
Model No. 38597—Serial No. 290000001 and Up
Introduction
Read this information carefully to learn how to operate
and maintain your product properly and to avoid injury
and product damage. You are responsible for operating
the product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
© 2008—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
826 O Snowthrower
injury or death if you do not follow the recommended
precautions.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
Replacement Engine Owner's Manuals may be
ordered through the engine manufacturer.
Register at www.Toro.com.
Form No. 3360-748 Rev A
Operator's Manual
Figure 2
Original Instructions (EN)
Printed in the USA
All Rights Reserved

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Summary of Contents for Toro 38597

  • Page 1 Important calls attention to special mechanical additional information, contact an Authorized Service information and Note emphasizes general information Dealer or Toro Customer Service and have the model worthy of special attention. and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers Replacement Engine Owner’s Manuals may be...
  • Page 2 Safety Before Operating Caution: Improper use may result in loss of fingers, hands, or feet. Read and understand the contents of this manual before operating the snowthrower There is a high-speed Become familiar with all controls and know impeller close to the how to stop the engine quickly opening.

  • Page 3: Maintenance And Storage

    • Do not clear snow across the face of slopes. Exercise The following list contains safety information specific extreme caution when changing direction on slopes. to Toro products or other safety information that you Do not attempt to clear steep slopes. must know.

  • Page 4: Sound Pressure

    • If a shield, safety device, or decal is damaged, • Purchase only genuine Toro replacement parts and accessories. illegible, or lost, repair or replace it before beginning operation. Also, tighten any loose fasteners.
  • Page 5 112-6625 Reorder part no. 112-6629 1. Cutting/dismemberment hazard, impeller—do not place your hand in the chute; stop the engine before leaving the operator’s position, use the tool to clear the chute. 112-6626 1. Traction drive—squeeze the lever to 3. Cutting/dismemberment hazard, 5.
  • Page 6 Briggs Part No. 277566 1. When starting a cold 2. When starting a warm engine, close the choke engine, open the choke and press the primer two and do not press the times. primer. Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.

  • Page 7: Installing The Upper Handle

    1. Installing the Upper Handle 2. Installing the Traction Control Linkage Handle bolts Curved washers Procedure Locknuts 1. Remove the hairpin cotter and washer from the lower end of the speed control rod and insert the Procedure lower end of the rod into the lower link arm so that the bent end of the speed control rod faces rearward Note: Do not remove the rubber band on the cables (Figure 5).
  • Page 8 cap down (but do not move the Quick Stick) and rotate the discharge chute until they do. 3. Align the flattened back end of the long chute control rod with the flattened front end of the short rod that extends from the control panel so that they nest together (Figure 9).

  • Page 9: Checking The Tire Pressure

    5. Checking the Tire Pressure Procedure The tires are overinflated at the factory for shipping. Reduce the pressure equally in both tires to between 17 and 20 psi (116 and 137 kPa). 6. Checking the Skids and Figure 11 1. Cable clip 2.

  • Page 10: Product Overview

    Product Overview A. Release the traction lever and stop the engine. B. Disconnect the trunnion from the speed selector lever (Figure 6). C. Turn the trunnion downward (clockwise) on the speed control rod (Figure 6). D. Connect the trunnion to the speed selector lever (Figure 6).

  • Page 11: Operation

    Figure 16 1. Snow cleanout tool (attached to the handle) Operation Note: Determine the left and right sides of the machine from the normal operating position. Filling the Fuel Tank Figure 17 1. 1-1/2 inch (3.8 cm) Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others.
  • Page 12 Figure 21 6. Move the throttle to the Fast position (Figure 22). Figure 19 1. Ignition key 4. Firmly push in the primer with your thumb 2 times (15°F or -9°C or above) or 4 times (below 15°F or -9°C), holding the primer in for a second before releasing it each time (Figure 20).

  • Page 13: Stopping The Engine

    Stopping the Engine Operating the Traction Drive 1. Move the throttle to the Slow position, and then to the Stop position (Figure 24). If the traction drive is not properly adjusted, the snowthrower may move in the direction opposite of what you intended, causing injury and/or property damage.
  • Page 14 Operating the Speed Selector The speed selector has 6 forward and 2 reverse gears. If the auger and impeller continue to rotate To change speeds, release the traction lever and shift the when you release the auger/impeller lever, you speed selector lever to the desired position (Figure 27). could seriously injure yourself or others.

  • Page 15: Preventing Freeze-Up

    Preventing Freeze-up • If the chute does not move, refer to Adjusting the Discharge Chute Latch. • In snowy and cold conditions, some controls and • If the chute does not turn as far to the left as it does moving parts may freeze.

  • Page 16: Recommended Maintenance Schedule(S)

    Important: You can find more information about maintaining and servicing your snowthrower at www.Toro.com. Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Briggs &...

  • Page 17: Checking The Engine Oil Level

    Checking the Engine Oil Level Service Interval: Before each use or daily—Check the engine oil level and add oil if necessary. 1. Remove the dipstick, wipe it clean, then fully install the dipstick. Figure 33 2. Remove the dipstick and check the oil level (Figure 32).
  • Page 18 Figure 36 Figure 34 1. Pin 2. 1/32 to 1/16 inch (1 to 1.5 mm) 3. With the auger/impeller lever disengaged, ensure that the gap between the auger clutch assembly and the tab is 1/16 inch (1.5 mm) (Figure 37). If the left hand (traction) cable is not properly adjusted, do the following steps: 1.

  • Page 19: Changing The Engine Oil

    6. Loosen or tighten the turnbuckle that adjusts the If possible, run the engine just before changing the tension on the cable (Figure 38). oil because warm oil flows better and carries more contaminants. 7. Adjust the turnbuckle until you obtain the proper gap.

  • Page 20: Replacing The Spark Plug

    1. Drain the gasoline from the fuel tank. 2. Remove the 2 screws that secure the upper snow hood to the snowthrower (Figure 43). 2. Tip the snowthrower forward onto its auger housing and block it so that it cannot fall. 3.

  • Page 21: Replacing The Drive Belts

    If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go Figure 46 to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. 2. Loosen the bolt on the cable clamp (Figure 47).
  • Page 22 Storage 16. Touch up chipped surfaces with paint available from an Authorized Service Dealer. Sand affected areas before painting, and use a rust preventative to prevent the metal parts from rusting. 17. Tighten all loose screws, bolts, and locknuts. Repair •...

  • Page 23: Troubleshooting

    5. Unclog the discharge chute. 6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller or is off the pulley. drive belt; refer to www.Toro.com for servicing information or take the snowthrower to an Authorized Service Dealer.
  • Page 24 Problem Possible Cause Corrective Action Snowthrower does not properly clear the 1. The skids and/or scraper are not 1. Adjust the skids and/or the scraper. snow off the surface properly adjusted. 2. The pressure in the tires is not equal. 2.
  • Page 25 Notes:...
  • Page 26 Notes:...
  • Page 27 Spypros Stavrinides Limited Cyprus 357 22 434131 Surge Systems India Limited India 91 1 292299901 T-Markt Logistics Ltd Hungary 36 26 525 500 Toro Australia Australia 61 3 9580 7355 Toro Europe BVBA Belgium 32 14 562 960 374-0102 Rev B...
  • Page 28 Contact your seller to arrange service of the product. If for any reason materials or workmanship. The following time periods apply from the date it is impossible for you to contact your seller, you may contact any Toro of original purchase: Authorized Distributor to arrange service.

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