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Toro 38597 Operator's Manual

Power max snowthrower
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Power Max Snowthrower
Model No. 38597—Serial No. 312000001 and Up
Model No. 38629—Serial No. 312000001 and Up
Model No. 38633—Serial No. 312000001 and Up
Model No. 38637—Serial No. 312000001 and Up
Model No. 38639—Serial No. 312000001 and Up
Model No. 38657—Serial No. 312000001 and Up
Introduction
This machine is intended to be used by residential
homeowners or professional, hired operators. It
is designed primarily for removing snow from
paved surfaces, such as driveways and sidewalks,
and other surfaces for traffic on residential or
commercial properties. It is not designed for
removing materials other than snow, nor is a model
with a pivoting scraper designed for clearing off
gravel surfaces.
Read this information carefully to learn how to operate
and maintain your machine properly and to avoid injury
and machine damage. You are responsible for operating
the machine properly and safely.
You may contact Toro directly at www.Toro.com for
machine and accessory information, help finding a
dealer, or to register your machine.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your machine ready. Figure 1
identifies the location of the model and serial numbers
on the machine. Write the numbers in the space
provided.
Figure 1
1. Model and serial number location
© 2011—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
Replacement Engine Owner's Manuals may be
ordered through the engine manufacturer.
Register at www.Toro.com.
Form No. 3370-519 Rev A
Operator's Manual
Figure 2
Original Instructions (EN)
Printed in the USA
All Rights Reserved

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Summary of Contents for Toro 38597

  • Page 1 Whenever you need service, genuine Toro parts, or worthy of special attention. additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Replacement Engine Owner’s Manuals may be and serial numbers of your machine ready. Figure 1 ordered through the engine manufacturer.

  • Page 2: Before Operating

    Safety Before Operating Caution: Improper use may result in loss of fingers, hands, or feet. Read and understand the contents of this manual before operating the snowthrower There is a high-speed Become familiar with all controls and know impeller close to the how to stop the engine quickly opening.

  • Page 3: Maintenance And Storage

    • Do not clear snow across the face of slopes. Exercise The following list contains safety information specific extreme caution when changing direction on slopes. to Toro products or other safety information that you Do not attempt to clear steep slopes. must know.

  • Page 4: Safety And Instructional Decals

    Store fuel in an approved fuel container. Remove the key from the ignition switch before storing the machine. • Purchase only genuine Toro replacement parts and accessories. 106-4525 Sound Pressure Reorder part no.
  • Page 5 112-6625 Reorder part no. 112-6629 1. Cutting/dismemberment hazard, impeller—do not place your hand in the chute; stop the engine before leaving the operator’s position, use the tool to clear the chute. 112-6626 1. Traction drive—squeeze the lever to 3. Cutting/dismemberment hazard, 5.
  • Page 6 Briggs & Stratton Part No. 273676 1. Stop 3. Fast 2. Slow Briggs & Stratton Part No. 277588 1. Primer 3. Ignition key out Briggs & Stratton Part No. 275949 (Engine—Stop) 1. Choke on (Choke) 2. Choke off (Run) 2. Ignition key in (Engine—Run) Briggs &...

  • Page 7: Loose Parts

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle bolts Curved washers Install the upper handle. Locknuts – No parts required Install the wheel clutch cable ends – No parts required Install the traction control linkage.

  • Page 8: Table Of Contents

    Figure 6 1. Wheel clutch lever 3. Remove the nut and washer from the handle, attach the cable clamp on the cable to the handle, install Figure 4 the washer and the nut, and hand tighten the nut (Figure 7). Installing the Wheel Clutch Cable Ends No Parts Required...

  • Page 9: Figure 9

    Figure 9 Note: The gap should be approximately the thickness of a pencil (1/4 inch or 6 mm). If it is Figure 11 greater, loosen the cable clamp nut, slide the cable 1. Speed selector lever 3. Inner washer jacket up slightly, tighten the cable clamp nut, and 2.

  • Page 10: Installing The Chute Control Rod

    Note: For easier installation, look down through the opening in the speed selector (Figure 13). Figure 14 Figure 13 1. Short rod 2. Long chute control rod 1. Speed selector 4. Insert the front end of the rod into the opening in the back of the chute gear cover until it slides into the chute gear (Figure 15).

  • Page 11: Filling The Engine With Oil

    Note: Ensure that the plastic clip on the wire connector is on the bottom (Figure 17). 2. Secure a cable tie (from the loose parts bag) around the wire and the handle about an inch (2.5 cm) below the U-bolt (Figure 17). Figure 16 1.

  • Page 12: Checking The Traction Drive Operation

    Engine Oil Capacities (cont'd.) Model Engine Oil Capacity 38597 18 to 20 oz. (0.53 to 0.59 l) Checking the Skids 38629 38633 No Parts Required 38637 38639 Procedure 38657 26 to 28 oz. (0.77 to 0.83 l) Refer to Checking and Adjusting the Skids in 1.

  • Page 13: Models 38633, 38637, And 38657 Only

    12. Skid (2) the speed control rod (Figure 11). 4. Quick Stick™ discharge 13. Electric starter button (all chute control models except 38597) D. Connect the trunnion to the speed selector lever 5. Traction lever 14. Electric starter plug (all (Figure 11).

  • Page 14: Figure 23

    Self-propel Drive • Store gasoline in an approved fuel container, out of the reach of children. Models 38597, 38629, and 38639 only Fill the fuel tank with fresh unleaded regular gasoline To disengage the self-propel drive (freewheel) when from a major name-brand service station (Figure 26).

  • Page 15: Starting The Engine

    Starting the Engine 1. Check the engine oil level. Refer to Checking the Engine Oil Level in Maintenance. 2. Turn the fuel shutoff valve 1/4 turn counterclockwise to open it (Figure 27). Figure 27 3. Insert the ignition key (Figure 28). Figure 29 5.

  • Page 16: Stopping The Engine

    If the engine still does not start, take the machine to an Authorized Service Dealer for service (all models except 38597). 8. Disconnect the power cord from the power outlet first and then from the machine (all models except 38597).

  • Page 17: Operating The Traction Drive

    Operating the Traction Drive Using the Wheel Clutch Levers Models 38637 and 38657 only CAUTION The wheel clutch levers allow you to momentarily If the traction drive is not properly adjusted, the disengage the drive to one or both wheels with the machine may move in the direction opposite of traction drive lever still engaged.

  • Page 18: Operating The Speed Selector

    Operating the Speed Selector WARNING If the auger and impeller continue to rotate The speed selector has 6 forward and 2 reverse gears. when you release the auger/impeller lever, you To change speeds, release the traction lever and shift the could seriously injure yourself or others.

  • Page 19: Operating Tips

    • With the engine off, pull the recoil starter handle rearward to raise the chute deflector (Figure 42). several times and push the electric-starter button once (all models except 38597) to prevent the recoil and electric starters from freezing up. Operating Tips...
  • Page 20 Important: You can find more information about maintaining and servicing your machine at www.Toro.com. Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Briggs...

  • Page 21: Preparing For Maintenance

    Preparing for Maintenance 1. Move the machine to a level surface. 2. Stop the engine and wait for all moving parts to stop. 3. Disconnect the spark plug wire. Refer to Replacing the Spark Plug. Figure 44 Checking the Engine Oil Level 1.

  • Page 22: Checking And Adjusting The Traction Cable

    Checking and Adjusting the Traction Cable Service Interval: After the first 2 hours—Inspect the traction cable and adjust it if necessary. Figure 45 Yearly—Inspect the traction cable and adjust or replace it if necessary. 1. Skid If the machine does not drive in the forward or reverse 4.

  • Page 23: Checking The Auger Gearbox Oil Level

    3. Remove the pipe plug from the gearbox. Model Engine Oil Capacity 4. Check the oil level in the gearbox. The oil should be 38597 18 to 20 oz. (0.53 to 0.59 l) at the point of overflowing at the filler opening. 38629 5.

  • Page 24: Cable Clamp

    Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb...

  • Page 25: Preparing The Machine For Storage

    Storage WARNING • Gasoline vapors can explode. • Do not store gasoline more than 30 days. Figure 57 • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. 4.

  • Page 26: Removing The Machine From Storage

    17. Tighten all loose screws, bolts, and locknuts. Repair or replace any damaged parts. 18. Cover the machine and store it in a clean, dry place out of the reach of children. Allow the engine to cool before storing it in any enclosure. Removing the Machine from Storage 1.

  • Page 27: Troubleshooting

    5. Unclog the discharge chute. 6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller or is off the pulley. drive belt; refer to www.Toro.com for servicing information or take the machine to an Authorized Service Dealer.
  • Page 28 Corrective Action 7. The auger/impeller drive belt is worn 7. Replace the auger/impeller drive belt; or broken. refer to www.Toro.com for servicing information or take the machine to an Authorized Service Dealer. Discharge chute either does not lock into 1. The discharge chute latch is not 1.
  • Page 29 Notes:...
  • Page 30 Notes:...
  • Page 31 Spypros Stavrinides Limited Cyprus 357 22 434131 Surge Systems India Limited India 91 1 292299901 T-Markt Logistics Ltd. Hungary 36 26 525 500 Toro Australia Australia 61 3 9580 7355 Toro Europe BVBA Belgium 32 14 562 960 374-0269 Rev A...
  • Page 32 Instructions for Obtaining Warranty Service The Toro® Company and its affiliate, Toro Warranty Company, pursuant to If you think that your Toro Product contains a defect in materials or an agreement between them, jointly promise to repair the Toro Product...

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38629386373865738633Power max 38597Power max 38637 ... Show all

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