Daikin EKSV21P Installation Manual
Daikin EKSV21P Installation Manual

Daikin EKSV21P Installation Manual

Solar panel on-roof installation
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Installation manual

Solar panels on-roof installation
Installation manual
English
Solar panels on-roof installation
EKSV21P
EKSV26P
EKSH26P

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Summary of Contents for Daikin EKSV21P

  • Page 1: Installation Manual

    Installation manual Solar panels on-roof installation Installation manual English Solar panels on-roof installation EKSV21P EKSV26P EKSH26P...
  • Page 3: Table Of Contents

    List of keywords ................38 EKSV21P/EKSV26P/EKSH26P...
  • Page 4: Safety

    Indicates a situation which may cause possible damage. Disregarding this warning can lead to damage to property and the environment. This symbol identifies user tips and particularly useful information, but not warnings or hazards. Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 5: Avoid Danger

    The DAIKIN Solar system are manufactured using state-of-the-art technology and recognised technical rules. However, improper use may result in serious physical injuries or death, as well as property damage. To prevent danger, the DAIKIN Solar system should be only installed and operated: –...
  • Page 6: Instructions For Operating Safety

    • Document the handover by filling out the installation and instruction forms together with the owner and sign them. Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 7: Product Description

    Connection Solar system Return flow Equipotential bonding terminal cable connection (with valve attachment) for storage cylinder extension Safety overflow connection Fig. 2-1 Standard arrangement of a Solar system (shown on a drain-back system EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 8: Brief Description

    EKSV26P EKSH26P Fig. 2-2 Flat solar panel Solar panel mounting rails FIX-MP FIX-MP100 – for a EKSV21P flat solar panel FIX-MP130 – for a EKSV26P flat solar panel FIX-MP200 – for a EKSH26P flat solar panel Consists of: – 2x mounting profile rail –...
  • Page 9 – 4x roof ties (double height adjustment) – 8x woodscrews (Ø 8 x 60 mm) Fig. 2-6 FIX-ADP FIX-ADS Consists of: – 4x roof ties for flat roofing (e. g. slate) Fig. 2-7 FIX-ADS EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 10: System Components For The Unpressurised System

    – 4x individual clamping block – 2x equipotential bonding terminal – 2x end cap – 2x solar panel connection elbow – 1 m thermally insulated AI-PEX compound pipe Fig. 2-10 CON -RVP Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 11 CON X 50, L=5 m CON X 100, L=10 m Heat insulated feed and return line with integrated sensor cable, pipe clamps and connecting fittings. Fig. 2-13 CON X (optional) EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 12: System Components For The Pressurized System

    – 1x solar panel temperature sensor – 2x end plugs – 2x solar panel connection elbow with compression ring fittings to connect a connecting pipe (Cu Ø 22 mm) Fig. 2-16 EKSRCP Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 13 For incorporating the pressure solar pipe (nominal size DN 20) into the solar panel connection kit EKSRCP and to the pressure station. Consists of: – Swivel nut with accessory Fig. 2-19 CON CP16 / CON CP20 (optional) EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 14 Consists of: – Swivel nut with accessory Fig. 2-20 CON XP16 / CON XP20 (optional) Solar system fluid 20 Litres of ready-mix with frost protection up to -28°C. Fig. 2-21 Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 15: Installation

    – Up to 10 flat solar panels can be stacked and transported on top of each other. The DAIKIN flat solar panels are delivered on a pallet, wrapped in film All industrial trucks, such as lifting trucks and forklift trucks, are suitable for transporting it. Other DAIKIN Solar system components are supplied packed separately.
  • Page 16: System Concepts

    The flat solar panels EKSV26P and EKSH26P can be installed on flat roofs. Further information can be found in the installation instructions for the DAIKIN Solar system flat roof framework. The flat solar panels EKSV21P and EKSV26P can be integrated into the roof surface. Further information can be taken from the DAIKIN Solar system in-roof installation instructions.
  • Page 17: Non-Pressurised System

    The connection pipe between the solar panel array and the hot water storage tank must be made of pressure-resistant metal piping (CON XP16 / CON XP20 or Cu Ø 22 mm). Plastic pipes must not be used. For the roof breakthrough DAIKIN recommends routing the connecting pipes through a ventilation tile to the inside of the roof. EKSV21P/EKSV26P/EKSH26P...
  • Page 18: Mounting Flat Solar Panels

    (opposite gradient) over the whole connection run. • The upper edge of the flat solar panels must not be more than 12 m above the storage cylinder(s) mounting floor level. Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 19: Main Dimensions Of The Solar System Solar Panel In Solar Panels On-Roof Installation

    Installation 3.4.1 Main dimensions of the Solar system solar panel in Solar panels on-roof installation Number of Measuring point collectors: Type Dim. Dimensions in mm EKSV21P 1038 2076 3114 4152 5190 Solar panel array width (length mounting profile rail) EKSV26P...
  • Page 20 Solar panel height = 85 mm Other dimensions see tab. 3-2 Fig. 3-4 Side-view of an on-roof flat solar collector (shown on a flat collector EKSV26P in the drain-back system) Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 21: Mounting The Support Structure

    Fig. 3-5 Required tools The short names are explained in the following figures for: – the mounting parts provided by DAIKIN in the chapter 2 "Product description". – the dimension details in tab. 3-2. – the auxiliary equipment in fig. 3-5.
  • Page 22 11. Tighten the self-locking nuts with which the slide blocks have been attached to the roof mounting brackets. Take care to align the mounting rails parallel to the edges of the roof tiles (fig. 3-9 / fig. 3-10). Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 23 Fig. 3-14 Mark the transition points of Fig. 3-15 Mounting the upper rails the roof ties on the roof tiles (see tab. 3-2 for dimension) and remove the tile webs EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 24: Installing Flat Solar Panel

    • Always fit the solar panel temperature sensor at the bottom in one of the two side installation openings in the Drain-Back system. • The different mounting position of the solar panel temperature sensor is only supported from version 4.2 on the R3 control system. Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 25 (fig. 3-21). of the inflow connection into the mounting profile and secure with the hex socket wrench (fig. 3-22). Fig. 3-21 Work step 6a - Fig. 3-22 Work step 6b - EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 26: Installing Additional Flat Solar Panels

    Installation 3.4.4 Installing additional flat solar panels CAUTION! If the retaining clips do not clip in place audibly, the DAIKIN Solar system system can develop leaks and thus restrict the operational safety. Reasons for the retaining clamps not engaging: – Flat solar panels not completely pushed together.
  • Page 27 Sliding the flat solar panels to- Fig. 3-30 Pulling off the assembly supports Fig. 3-31 Insert the individual clamping gether blocks for the last flat solar panel and tighten down EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 28: Hydraulic Connection Of The Flat Solar Panel (Non-Pressurised System)

    (e.g. profile rail, pipe etc.). • DAIKIN recommends always using the support trough kits (TS) for extended horizontal pipe sections. If the connecting pipe of CON 15, or CON 20 is not long enough for the distance between the hot water storage tank and solar panel array, it can be lengthened, whereby the number of solar panels must be taken into account.
  • Page 29 8. Tighten the ring nuts of the M glands for the pipes and cables (see fig. 3-35). 9. Bend the connecting pipes as necessary, mark the required length (fig. 3-36), and cut off (fig. 3-37). EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation...
  • Page 30 Work step 15 Fig. 3-43 Work step 16 In order to protect the VA Solar system connecting pipes from excess temperatures, the flow and return fittings are equipped with thermal separation. Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 31: Hydraulic Connection Of A Flat Solar Panel (Pressurized System)

    Solar system solar panel and the hot water storage tank, using the DAIKIN CON XP16 / CON XP20. Commercially available ventilation tiles for roofing are suitable for the connection pipes penetrating the roof.
  • Page 32: Install Equipotential Bonding Terminal

    If two or more collector rows are installed, they must be connected by means of an equipotential bonding. Equipotential terminals are: – contained in the package CON RVP and – in the package CON LCP. Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 33: Installing Solar Panel Temperature Sensor

    The sensor must be clamped to the absorber plate. Fig. 3-52 Work step 1 - Fig. 3-53 Work step 2 - Fig. 3-54 Work step 1 - Fig. 3-55 Work step 2 EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 34: Removing The Flat Solar Panel

    1. Press the retaining clamps out of the engagement positions and pull off (fig. 3-57 and fig. 3-58). 2. Pull off the connection elbows (fig. 3-58). Fig. 3-57 Work step 1 Fig. 3-58 Work step 2 Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 35: Start-Up And Taking Out Of Service

    • Drain the heating system that is shut down if there is danger of frost. If solar support is not required for hot water generation over an extended period, you can switch the DAIKIN Solar system off temprarily at the mains switch of the Solar system R3 controller.
  • Page 36: Technical Data

    Minimum solar panel yield above 525 kWh/m per year with 40 % cloud coverage (location Würzburg) Tab. 5-1 Technical Data Flat Solar Panel Fig. 5-1 Hydraulic resistance flat solar panels Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 37: Wind Zones

    <0.85 kN/m² not permissible <1.10 kN/m² not permissible Min. number of roof ties per flat solar panel Tab. 5-4 Max. permissible snow loads for flat solar panels for on-roof installation EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 38: List Of Keywords

    Operating safety ........6 Installation instructions EKSV21P/EKSV26P/EKSH26P Solar panels on-roof installation...
  • Page 39 EKSV21P/EKSV26P/EKSH26P Installation instructions Solar panels on-roof installation 008.1618444_00 – 12/2012...
  • Page 40 008.1618444_00 12/2012...

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