Cub Cadet Volunteer Operator's Manual
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Cub Cadet Volunteer Operator's Manual

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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
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Utility Vehicle — Volunteer
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-06325C
(August 21, 2012)

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Summary of Contents for Cub Cadet Volunteer

  • Page 1 READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Printed In USA Form No. 769-06325C...

  • Page 2: Table Of Contents

    Visit us on the web at www.cubcadet.com See How-to Maintenance and Parts Installation Videos at www.cubcadet.com/tutorials ◊ Locate your nearest Cub Cadet Dealer at (877) 282-8684 ◊ Write to Cub Cadet LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019...

  • Page 3: Safe Operation Practices

    Important Safe Operation Practices WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
  • Page 4 Inspect area around vehicle before moving, especially in If situations occur which are not covered in this manual, reverse. Back up slowly. Always look down and behind use care and good judgement. Contact your local service before and while backing to avoid a back-over accident. center or call toll free 1-877-282-8684 for the name of your Keep bystanders out of area.
  • Page 5 When practical, remove gas-powered equipment Never secure any parts other than Cub Cadet from the truck or trailer and refuel it on the ground. approved accessories on the main frame or attach If this is not possible, then refuel such equipment on...

  • Page 6: Spark Arrestor

    Never over fill fuel tank. Fill tank to no more than ½ Prior to disposal, determine the proper method to dispose inch below bottom of filler neck to allow space for of waste from your local Environmental Protection Agency. fuel expansion. Recycling centers are established to properly dispose of materials in an environmentally safe fashion.
  • Page 7 Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate WARNING—...

  • Page 8: Controls & Features

    Controls and Features 4x4 Switch (all 4X4 units only) Shift Lever Ignition Switch Cup Holders (if equipped) Brake Pedal Seat Belts Differential Lock Lever Fuel Tank Parking Brake Lever Choke Knob (air-cooled, gas units only) Warning Light Cluster Check Engine Light (EFI Models Only!) 12 Volt Power Outlet Glow Plug Light (Diesel Models Only!) Accelerator Pedal...

  • Page 9: Accelerator Pedal

    When lit, take unit to will repeat for the first two minutes after each 50 hour interval. your Cub Cadet dealer for a diagnostic test. The oil pressure indicator light will also flash when this display is active.

  • Page 10: Seat Belts

    4x4 Switch (4x4 units Only) WARNING: Always wear the seat belt when operating the utility vehicle. The 4x4 switch is located on the right side of the dash panel. Push in top/bottom of switch to activate or deactivate 4x4 capability. The position of the lap belt portion of the seat belt should be adjusted for both the operator and the passenger before driving.

  • Page 11: Operation

    Operation Filling Fuel Tank NOTE: On air-cooled, gas powered models, if the engine surges after starting while idling or driving at a low speed, Stop vehicle on a level surface and apply parking brake. apply choke as needed until engine has warmed up. Turn the ignition key to the STOP position and remove the IMPORTANT: Do not operate the engine under full load key.
  • Page 12 WARNING: Manual Lift Do not stop or start suddenly when going uphill or downhill. Be especially cautious Park the vehicle safely on level ground and set parking when changing direction on slopes. Apply brakes brake. when going down slopes to maintain control of Empty cargo by hand and unlatch cargo box by pulling up vehicle.

  • Page 13: Towing Loads

    In the event of an accident, have the OPS carefully Be particularly cautious when towing down even a gradual inspected and, if necessary, replaced by your Cub Cadet slope or turning. The extra weight tends to push the tow dealer. Do not attempt to repair the OPS.

  • Page 14: Maintenance & Adjustment

    Maintenance & Adjustments Engine Engine Coolant Air Filter (Air-Cooled, Gas Powered Units Only!) Checking Engine Coolant Level (EFI & Diesel Powered Units Only!) The engine air filter should be changed every 50 hours. Change Before each use, the engine coolant level in the overflow more frequently if operated in extremely dusty conditions.

  • Page 15: Servicing The Fuel Filter

    See Figure 5-4. The engine coolant should be drained and replaced with new coolant solution every 2 years or 500 hours. See your Cub Cadet service dealer to have the engine coolant changed. Cooling System Hoses (EFI & Diesel Powered Units Only!)
  • Page 16 The engine breather should be changed after every 2000 hours WARNING: The fluid for the differential has been of engine operation. Contact your Cub Cadet dealer. specially formulated to ensure the safe and proper Fuel Injector Nozzle Service (Diesel Models Only) operation of your vehicle.

  • Page 17: Changing The Differential Case Oil

    Change the oil in front CFD (centralized front drive) every 100 hrs. WARNING: Do not attempt to jump start a frozen Use only 10w Hy-tran or 10w-40 hy-tran oil (6 oz.) Cub Cadet part battery. Warm to 60 degrees F (16 degrees C). Do not no. 737-3120.

  • Page 18: Tire Pressure

    See Figure 5-9. If excessive wear appears, have ball 14-18 psi for all tires. Overinflating above recommended tire joints or tie rod ends replaced by your local Cub Cadet dealer. pressure can reduce the life of the tire. Check tire pressure before driving the vehicle.
  • Page 19 Cleaning The body panels are scratch and impact resistant automotive quality ABS plastic. The use of standard car wash soap and non-abrasive car wax is acceptable for cleaning the body panels. Avoid any abrasive cleaner or rubbing compounds for these will damage the body panels.
  • Page 20 Adjusting the Throttle Cable (Gas Powered Units Only!) An adjustment is provided in the throttle cable, should such an action ever be necessary. To locate the cable adjustment, pivot the passenger seat forward and locate the adjustment in the throttle cable running along the right side of the unit below the passenger seat.

  • Page 21: Service

    Service Fuses Headlight Bulbs Unlatch and lift hood forward to get access to under the Raise hood to get access to the headlight assembly. dash panel. Turn the bulb/socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of Remove fuse holder cover.

  • Page 22: Cub Cadet Dealer

    Finish tightening the nuts to 65-75 lb-ft using a torque wrench. Figure 6-19 Drive Belt IMPORTANT: Several components must be removed in order to change the vehicle’s belts. See your Cub Cadet Dealer to have your belts replaced. 6— S ection ervice...

  • Page 23: Maintenance Chart

    Maintenance Chart Before Each First 10 Every 20 Every 50 Every 100 Every 500 Service Dates Hours Hours/2 mo. Hours Hrs. or Yearly Hrs. or 2 Yrs. Check Transfer Case Oil Change Transfer Case Oil* Check Differential Case Oil Change Differential Case Oil* Tighten Wheel Bolts Inspect Change Air Filter...

  • Page 24: Accessories

    Accessories NOTE: For parts or accessories, contact your local Cub Cadet dealer. To locate the dealer nearest you call (877) 282-8684 or log onto www.cubcadet.com. Description Description Horn Gadget/Grab Bar Acrylic Windshield AM/FM CD Radio 14” Aluminum Rims & Off-Road Tires (Set of 4) 12”...

  • Page 25: Specifications

    Specifications Kohler Command® V-Twin OHV Models NOTE: Specifications subject to change without notice. Engine/Electrical Dimensions Make 4x2 - 18HP* Kohler Command® V-Twin OHV Length/ Width 119” x 63.5” 4x4 - 20HP* Kohler Command® V-Twin OHV Tread Center F: 52”/ R: 50” Type/ Cylinders 4 Cycle Gas/ 2 Cylinders Height (Overall)

  • Page 26: Fuel System

    Kohler® Aegis EFI Models NOTE: Specifications subject to change without notice. Engine/Electrical Dimensions Make 31HP* Kohler® Aegis EFI Length/ Width 119” x 63.5” Type/ Cylinders 4 Cycle Gas/ 2 Cylinders Tread Center F: 52”/ R: 50” Displacement 748cc Height (Overall) 78”...
  • Page 27 Yanmar Diesel Models NOTE: Specifications subject to change without notice. Engine/Electrical Dimensions Make 21.9HP* Yanmar® Length/ Width 119” x 63.5” Type/ Cylinders 4 Cycle Diesel/ 3 Cylinders Tread Center F: 52”/ R: 50” Displacement 854cc Height (Overall) 73” Maximum Torque 36.9 ft.

  • Page 28: Troubleshooting

    Troubleshooting Problem Cause(s) Engine will not start 1. Battery has low voltage. 2. Loose or corroded battery connections. 3. Fuse is blown. 4. Spark plug wire is loose or disconnected (Gas Powered Units Only!) 5. Faulty spark plug or coil (Gas Powered Units Only!) 6.
  • Page 29 Problem Cause(s) Engine runs unevenly 1. Loose electrical connections. 2. Choke (if equipped) or throttle cable sticking. 3. Fuel line or fuel filter plugged. 4. Stale or dirty fuel. 5. Improper fuel. 6. Air cleaner element plugged. 7. Carburetor not adjusted correctly. (Air-Cooled Units Only!) 8.
  • Page 30 3. Sulfated or worn-out battery. 4. Fluid level low. Difficult to shift 1. Gears not lined up. Blip throttle and let it return to idle. If still hard to shift, contact your nearest Cub Cadet dealer. 10 — t ection roubleShooting...
  • Page 31 Notes...
  • Page 32 otes...
  • Page 33 otes...
  • Page 34 FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MTD Consumer Group Inc and the United States Environmental Protection Agency (EPA) are pleased to explain the emission (evaporative and/or exhaust) control system (ECS) warranty on your outdoor 2008 and later small off-road spark-ignited engine and equipment (outdoor equipment engine).
  • Page 35 WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the outdoor equipment engine has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.

  • Page 36: Cub Cadet Llc, P.o. Box 361131 Cleveland, Ohio

    CUB CADET LLC MANUFACTURER’S LIMITED WARRANTY FOR UTILITY VEHICLES The limited warranty set forth below is given by Cub Cadet LLC with b. Routine maintenance items such as lubricants, filters, tune-ups, respect to new merchandise purchased and used in the United States,...

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