21-3
VS800GLY/K1/K2/K3 ('00/'01/'02/'03-MODEL)
ITEM
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Rocker arm I.D.
Rocker arm shaft O.D.
Cylinder head distortion
Cylinder head cover distortion
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
Compression pressure difference
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
Piston ring free end gap
Piston ring end gap
Piston ring groove clearance
STANDARD
0.032 – 0.066
(0.0013-0.0026)
No.1 Left side
No.2 Right side
No.1 Right side
No.2 Left side
No.1 Left side
No.2 Right side
No.1 Right side
No.2 Left side
———
12.000 – 12.018
IN. & EX.
(0.4724-0.4731)
11.966 – 11.984
IN. & EX.
(0.4711-0.4718)
———
———
STANDARD
1 300 – 1 600 kPa
13 – 16 kg/cm
(
185 – 228 psi
———
0.045 – 0.055
(0.0018 – 0.0022)
83.000 – 83.015
(3.2677 – 3.2683)
82.950 – 82.965
(3.2657 – 3.2663)
Measure at 15 mm (0.6 in) from the skirt end.
———
1st
R
2nd
R
1st
2nd
1st
2nd
20.012 – 20.025
(0.7879-0.7884)
25.012 – 25.025
(0.9847-0.9852)
19.959 – 19.980
(0.7858-0.7866)
24.959 – 24.980
(0.9826-0.9835)
2
)
10.5
Approx.
(0.413)
11.8
Approx.
(0.465)
0.20 – 0.35
(0.008 – 0.014)
0.20 – 0.35
(0.008 – 0.014)
———
———
LIMIT
0.150
(0.0059)
———
———
———
———
0.10
(0.004)
———
———
0.05
(0.002)
0.05
(0.002)
Unit: mm (in)
LIMIT
1 100 kPa
11 kg/cm
2
(
)
156 psi
200 kPa
2 kg/cm
2
(
)
28 psi
0.120
(0.0047)
83.085
(3.2711)
82.880
(3.2630)
0.05
(0.002)
8.4
(0.331)
9.4
(0.370)
0.70
(0.028)
0.70
(0.028)
0.180
(0.007)
0.150
(0.006)