Schwinn 430i Assembly Manual / Owner's Manual page 41

Fan will not turn on or will
not turn off
Fan will not turn on, but
Console operates
Unit rocks/does not sit
level
Foot pedals loose/unit dif-
ficult to operate
Drive train click/tick noise
once per full crank revolu-
tion
Squeaking noise
that appears a few
minutes into a workout
and normally will get
progressively worse as
the workout continues
Knocking sound during
machine operation.
Incline assembly sticks/
difficult to adjust
Check data cable
connections/orientation
Reset machine
Check magnet position
(requires shroud removal)
Check Speed Sensor (re-
quires shroud removal)
Check data cable integrity
Check data cable
connections/orientation
Reset machine
Check for blockage of fan
Check leveler adjustment
Check surface under unit
Hardware
Check crank/pulley as-
sembly
Check foot assemblies,
leg assemblies, handlebar
assemblies
Check for loose hardware. Tightly secure all hardware on the Stabilizers and the base of
Bolt that connects the
swing arms to the axle
running through the
console mast
Roller squeaking on rail
Check hardware at
junction between Lower
Handlebar Arm and Pedal.
Check position of incline
assembly
Be sure cable is connected securely and oriented properly.
Small latch on connector should line up and snap into place.
Unplug unit from electrical outlet for 3 minutes. Reconnect to
outlet.
Magnet should be in place on pulley.
Speed sensor should be aligned with magnet and connected to
data cable. Realign sensor if necessary. Replace if there is any
damage to the sensor or the connecting wire.
All wires in cable should be intact. If any are cut or crimped,
replace cable.
Be sure cable is connected securely and oriented properly.
Small latch on connector should line up and snap into place.
Unplug unit from electrical outlet for 3 minutes. Reconnect to
outlet.
Unplug unit from electrical outlet for 5 minutes. Remove mate-
rial from fan. If necessary, detach the Console to help with
removal. Replace the Console if unable to remove blockage.
Adjust levelers until machine is level.
Adjustment may not be able to compensate for extremely un-
even surfaces. Move machine to level area.
Tightly secure all hardware on the Pedal Arms and Handlebar
Arms.
Disconnect left and right foot assemblies and rotate crank. If
sound persists, replace crank/pulley assembly. If sound does
not come from rotating crank, check foot assemblies and up-
per/lower handlebars.
Manually move foot, leg, and handlebar assemblies to isolate
sound. Replace part making sound.
the Console Mast.
Loosen pivot rod bolt slightly until noise goes away. White
lithium grease can also be applied for a temporary fix. Contact
your local distributor for assistance.
Apply silicone lubricant to a dry cloth and wipe the rails to
eliminate roller noise.
Make sure that the alignment tab on the Pivot Sleeve goes into
the slot in the hole. Be sure the Pivot Sleeve extends through
the opposite hole in the joint cover.
Adjust levelers to raise the front of rail assembly until there
is 0.6cm - 1.25cm (1/4" - 1/2") space between the top of the
incline assembly and the main unit shroud.
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