iCharger 4010DUO User Manual
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iCharger 4010DUO User Manual

Synchronous balance charger/discharger
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iCharger Synchronous Balance Charger/Discharger
4010DUO User's Manual (V2.5)
User Notice ....................................................................................................................................... - 4 -
Safety Notes ............................................................................................................................ - 4 -
Copyright ................................................................................................................................ - 4 -
4010DUO Special Features .................................................................................................... - 5 -
Appearance Parameters ........................................................................................................... - 5 -
Specifications .......................................................................................................................... - 5 -
Device Introduction ......................................................................................................................... - 6 -
4010DUO Parts & Interface Introduction ............................................................................... - 6 -
4010DUO Buttons Function & Icons Description .................................................................. - 6 -
4010DUO Standard Accessories ............................................................................................. - 8 -
4010DUO Optional Accessories ............................................................................................. - 8 -
The Order of Connection for Charger .......................................................................................... - 9 -
Single-channel (CH1 or CH2) Connection Notes ................................................................... - 9 -
Connection for One Battery Pack ............................................................................................................ - 9 -
Connection for Two Battery Packs......................................................................................................... - 10 -
Dual-channel Connection Notes ........................................................................................... - 10 -
Connection for Channel Asynchronous Mode ....................................................................................... - 10 -
Connection for Channel Synchronous Mode ......................................................................................... - 11 -
iCharger Charge/Discharge Setup & Use ................................................................................... - 12 -
Power Supply Setup .............................................................................................................. - 12 -
Program Add & Manage ....................................................................................................... - 13 -
Run Program for Charger...................................................................................................... - 13 -
Program Running Status ....................................................................................................... - 14 -
Error Messages ..................................................................................................................... - 15 -
Program Edit ......................................................................................................................... - 15 -
LiPo/LiIo/LiFe Battery Charge/Discharge Setup ................................................................................... - 16 -
LiPo/LiIo/LiFe Battery Charge Setup ................................................................................................ - 16 -
LiPo/LiIo/LiFe Battery Not Balance Charge Setup .......................................................................... - 17 -
LiPo/LiIo/LiFe Battery Balance Charge Setup................................................................................. - 17 -
LiPo/LiIo/LiFe Battery Charge Advanced Setup ............................................................................. - 19 -
LiPo/LiIo/LiFe Battery Charge Safety Setup ................................................................................... - 19 -
LiPo/LiIo/LiFe Battery Storage Setup ................................................................................................ - 19 -
LiPo/LiIo/LiFe Battery Discharge Setup ............................................................................................ - 20 -
To Channel Setup ............................................................................................................................. - 20 -
LiPo/LiIo/LiFe Battery Discharge Advanced Setup ......................................................................... - 20 -
LiPo/LiIo/LiFe Battery Discharge Safety Setup............................................................................... - 20 -
LiPo/LiIo/LiFe Battery Cycle Setup .................................................................................................. - 21 -
LiPo/LiIo/LiFe Battery Only Balance Feature ................................................................................... - 21 -
NiMH/NiCd Battery Charge/Discharge Setup ....................................................................................... - 21 -
NiMH/NiCd Battery Charge Setup ..................................................................................................... - 21 -
Index
- 1 -
4010DUO

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Summary of Contents for iCharger 4010DUO

  • Page 1: Table Of Contents

    Specifications .......................... - 5 - Device Introduction ......................... - 6 - 4010DUO Parts & Interface Introduction ................- 6 - 4010DUO Buttons Function & Icons Description ..............- 6 - 4010DUO Standard Accessories ..................... - 8 - 4010DUO Optional Accessories ..................... - 8 - The Order of Connection for Charger ..................
  • Page 2 USB & SD Card Use ......................- 32 - Warranty & Service ....................... - 32 - 4010DUO Firmware Upgrades ..................... - 33 - Use Logview for 4010DUO ......................- 35 - Communication Steps ......................- 35 - Important Notes ..........................- 37 - The Charging Principle for Reflex Charge Mode ..............
  • Page 3 Synchronous Balance Charger/Discharger 4010DUO Channel Regenerative Mode ....................- 37 - Lithium Battery Extra Discharge Mode ................- 38 - Appendix ............................- 39 - Status Indication of Running Channel .................. - 39 - Status Indication of Channel Control ..................- 39 - Error Messages ........................

  • Page 4: User Notice

    Please read the entire Manual completely before using, to make sure you can use this device properly and more safely. 4010DUO is a dual port charger, but this does not mean you can charge/discharge any configuration of the two sets of batteries! You must follow these rules: two battery packs without any external electrical connections, otherwise they could permanently damage the charger or batteries.

  • Page 5: 4010Duo Special Features

    11. Supports upgrading the hardware program by USB port. The iCharger also supports the “Logview” software and can display, plot and analyze the charge and discharge data by it. (See detail information about Logview at the following website: http://www.logview.info)

  • Page 6: Device Introduction

     4010DUO Buttons Function & Icons Description Buttons allow quick access to certain features when using 4010DUO, familiarity with the icons on the interface will help you better understand the working status of the charger, as shown in following chart: Name Functions &...
  • Page 7 Synchronous Balance Charger/Discharger 4010DUO Long press: measure internal resistance of CH-1 via long press on initial interface, and to pop up the parameters setup STATUS-1 interface via long press when running program Click: switch to the information display of CH-1 when running...

  • Page 8: 4010Duo Standard Accessories

    Synchronous Balance Charger/Discharger 4010DUO  4010DUO Standard Accessories USB data line #1 Power cable #1 700mm 600mm Standard mini USB data line Power input cable Balance connector conversion board #2 Output cable #2 70X44mm 320mm Suit for Align/Dualshy battery etc.

  • Page 9: The Order Of Connection For Charger

     Single-channel (CH1 or CH2) Connection Notes 4010DUO with the firmware version above V2.05 (including V2.05), please be sure to connect the input power first, after the charger starts the output anti-sparking protection (after electrifying 1 second), and then connect the battery.

  • Page 10: Connection For Two Battery Packs

    Synchronous Balance Charger/Discharger 4010DUO  Connection for Two Battery Packs Note: The left picture shows the correct order of connection, please be sure to follow the recommended order. 1.The spark is a normal phenomenon when connect with the power supply(The step①), and the higher the input voltage, the greater the spark;...

  • Page 11: Connection For Channel Synchronous Mode

    Synchronous Balance Charger/Discharger 4010DUO  Connection for Channel Synchronous Mode Channel Synchronous Mode: i.e. CH-1 & CH-2 are controlled at the same time to charge/discharge one battery pack. Go to MEMORY SETUP→Option→Channel Mode to select Synchronous. In this mode, the maximum current can be up to 70A, power capacity is the sum of both channels’ limits.

  • Page 12: Icharger Charge/Discharge Setup & Use

    4010DUO iCharger Charge/Discharge Setup & Use 4010DUO iCharger can charge/discharge LiPo, Lilo, LiFe, NiHM, NiCd , Pb or NiZn batteries, this manual is divided into three parts to explain and introduce the charger’s features for LiPo/Lilo/LiFe, NiHM/NiCd , Pb,NiZn batteries.

  • Page 13: Program Add & Manage

    Click STOP/START-x button on the initial interface to pop up the BATTERY MEMORY SELECT window. 4010DUO has 6 built-in programs before it enters to the market (shown in following picture), which cannot be deleted and are limited for editing. The built-in programs are underline to distinguish them from the customized programs set by the user.

  • Page 14: Program Running Status

    Synchronous Balance Charger/Discharger 4010DUO After selecting the program to run, click confirmation to pop up RUN PROGRAM window, as below: Click Yes to run the program, click No to cancel.  Program Running Status 1: Running program name 2: Battery type...

  • Page 15: Error Messages

    Synchronous Balance Charger/Discharger 4010DUO Press STATUS-x button for 2 seconds when running program to pop up MODIFY interface, to modify the current and discharge voltage parameters online, as below: Press STOP/START-x button when running program to stop running, and press STOP/START-x button again to return to the initial interface.

  • Page 16: Lipo/Liio/Life Battery Charge/Discharge Setup

    Synchronous Balance Charger/Discharger 4010DUO Note: 1. Channel Mode has asynchronous, synchronous available, see more details on Page10 Dual-channel Connection Notes. 2. If select synchronous mode, the maximum current setting will change from 40A to 70A. 3. If tick Auto saves before the program runs, the parameters set on the Run program will be saved automatically, and the Run Program will display “Auto save”...

  • Page 17: Lipo/Liio/Life Battery Not Balance Charge Setup

    Synchronous Balance Charger/Discharger 4010DUO Note:1. When the value of charge cells voltage exceeds the recommended value (LiPo 4.2V, LiIo 4.1V, LiFe 3.6V), the charger will sound an alarm with beep tones. As long as the user changes the values, the battery types and cells voltage value on the main charging interface will be displayed alternately.
  • Page 18 Synchronous Balance Charger/Discharger 4010DUO When switch to User Balance mode on Chg Mode; the Balance Diff, Balance Set Point, Balance Over Charge and Balance Done Delay are available, after setting, click" " to return to the previous interface. Balance Diff: 1mV-10mV;...

  • Page 19: Lipo/Liio/Life Battery Charge Advanced Setup

    Synchronous Balance Charger/Discharger 4010DUO  LiPo/LiIo/LiFe Battery Charge Advanced Setup Click " " to enter LiPo/LiIo/LiFe Battery ADVANCED SETUP, after setting, click" "to return to the previous interface. Restore Lowest Voltage: 0.5V/Cell-2.5V/Cell; Default: 1V/Cell Restore Charge Time: 1Min-5Min; default: 3Min Restore Charge Current: 0.02A-0.5A;...

  • Page 20: Lipo/Liio/Life Battery Discharge Setup

    Synchronous Balance Charger/Discharger 4010DUO  LiPo/LiIo/LiFe Battery Discharge Setup Select Program→Discharge to enter Discharge setup interface. Discharge Current: 0.05A-40A; default: 2A Discharge Voltage: 3V/Cell-4.1V/Cell; Default: 3.5V/Cell End Current: 1%-100%; default: 50% Regenerative Mode: OFF (default),To input, To channel Note: 1.The charger first discharges with constant current (CC) according to the user setting then turns to constant voltage (CV) when it reaches the discharge voltage.

  • Page 21: Lipo/Liio/Life Battery Cycle Setup

    Synchronous Balance Charger/Discharger 4010DUO  LiPo/LiIo/LiFe Battery Cycle Setup Select Program→Cycle to enter Cycle setup interface, after setting click" " to return to the previous interface. CHG→DCHG (default); Cycle Mode: DCHG→CHG Cycle Count: 1-99; default: 3 Delay Time: 0Min-9999Min; default: 3Min ...

  • Page 22: Nimh/Nicd Battery Charge Advanced Setup

    Synchronous Balance Charger/Discharger 4010DUO  NiMH/NiCd Battery Charge Advanced Setup Click " " to enter NiMH/NiCd Battery CHARGE OPTION SETUP interface, after setting click " " to return to the previous interface. Sensitivity: 1mV-20mV; default: 3mV Delay time: 0Min-20Min; default: 3Min Note: For the over-discharged NiMH/NiCd battery, the voltage may be close to 0V, tick Allow 0V Charging to allow charge with 0V.

  • Page 23: Nimh/Nicd Battery Cycle Setup

    Synchronous Balance Charger/Discharger 4010DUO  NiMH/NiCd Battery Cycle Setup Select Program→Cycle to enter Cycle setup interface, see details about setting on Page21 LiPo/LiIo/LiFe Battery Cycle Setup.  Pb Battery Charge/Discharge Setup After adding program, it will switch to Pb battery in Type option on the MEMORY SETUP interface. Set the number of cells and capacity, after editing all parameters for program, click"...

  • Page 24: Pb Battery Charge Safety Setup

    Synchronous Balance Charger/Discharger 4010DUO  Pb Battery Charge Safety Setup Click " " to enter CHARGE SAFETY SETUP interface, see details about setting on Page19 LiPo/LiIo/LiFe Battery Charge Safety Setup.  Pb Battery Discharge Setup Select Program→Discharge to enter Discharge setup interface, see details about setting on Page20 LiPo/LiIo/LiFe Battery Discharge Setup.

  • Page 25: Nizn Battery Charge Advanced Setup

    Synchronous Balance Charger/Discharger 4010DUO  NiZn Battery Charge Advanced Setup Click " " to enter NIZN ADVANCED SETUP interface, see details about setting on Page19 LiPo/LiIo/LiFe Battery Charge Advanced Setup.  NiZn Battery Charge Safety Setup Click " " to enter CHARGE SAFETY SETUP interface, see details about setting on Page19 LiPo/LiIo/LiFe Battery Charge Safety Setup ...

  • Page 26: 4010Duo Parameters Setup

    4010DUO 4010DUO Parameters Setup  4010DUO Parameters Setup Press TAB/SYS button for 2 seconds on the initial interface to enter the SYSTEM MENU interface, setting and testing of the system parameters, storage and servo can be completed on this interface.

  • Page 27: Beep Tone Setup

    Synchronous Balance Charger/Discharger 4010DUO  Beep Tone Setup Select SYSTEM MENU→Charger Setup→Beep Tone to enter the setup interface. 1: Key Tone 2: Hint Tone 3: Alarm Tone 4: Done Beeps 5: Volume adjustment display Beep 5times (default) Beep 30second...

  • Page 28: Power Supply Setup

    Synchronous Balance Charger/Discharger 4010DUO  Power Supply Setup Select SYSTEM MENU→Charger Setup→Power Supply to enter the setup interface. 1: DC Power 2: Battery Power After selecting input source, click the " " followed by the option, enters the relevant power supply setting to set the parameters, after setting click “...

  • Page 29: Communication Settings

    4010DUO  Communication Settings Select SYSTEM MENU→ Charger Setup→ Communication to enter the setup interface. See detailed information about communication port protocol in iCharger Duo Protocol. Go to the website http://www.jun-si.com/UploadFiles/iCharger_MODBUS_Protocol.pdf to download. Select Serial Port as the communication way to activate, as below: ...

  • Page 30: Extra Function

    Synchronous Balance Charger/Discharger 4010DUO Note: User Calibration has CH-X Channel Calibration and Other Variables Calibration two options, users can calibrate charger for one channel alternatively. If user selects User Calibration, the corresponding message will appear in the interface after booting the charger, as shown in the right picture above.

  • Page 31: Servo Test

    Synchronous Balance Charger/Discharger 4010DUO Select Delete to pop up the LOG FILE DELETE dialog box, Select Yes to delete this file, select No to cancel.  Servo Test Select SYSTEM MENU→Extra Function→SERVO TEST to enter servo test interface; insert Servo into J1 or J2 port to test (only J1 port supports Speed Test, J2 can also be used as an external power source).

  • Page 32: Pulse Measurement

    The SD icon will light up on the lower right corner of the screen when the SD card is inserted. If 4010DUO connects with the USB without running a program, the new added U disk can be found on the "My Computer” of the PC, and can operate the file.

  • Page 33: 4010Duo Firmware Upgrades

    " to download the firmware file to the PC. ④ Connect 4010DUO charger to the PC via USB (windows system directly supports the device, dispensing with installing additional drivers). When the device information appears in Device List column, this shows the upgrade tool has identified the device.
  • Page 34 Synchronous Balance Charger/Discharger 4010DUO ⑤ Click the iron " " on the lower right corner, then the upgrade progress bar will appear on the lower left corner, a tone sounds for upgrade completion when the upgrade progress bar has completed.

  • Page 35: Use Logview For 4010Duo

    X:\ logview \ LogViewInstaller.exe (here X is the drive letter designator for the CD-ROM drive).  Connect the iCharger with PC via USB port (make sure USB driver has been installed)  Start LogView 1) Please choose language first; - 35 -...
  • Page 36 3) Choose Junsi iCharger4010DUO in the following options of Device, and then choose the correct communication Port; 4) Start iCharger charge/discharge mode, then click Start recording to record data. See other functions of this software in "Help". - 36 -...

  • Page 37: Important Notes

    Synchronous Balance Charger/Discharger 4010DUO Important Notes  The Charging Principle for Reflex Charge Mode Note: Reflex charge mode only supports NiMH and Pb battery. Does not support lithium battery. Using reflex charge mode to charge battery can reduce effectively the heating of the battery.Go to →...

  • Page 38: Lithium Battery Extra Discharge Mode

    Bal. port In this mode, the lithium battery discharges through the iCharger and R, P = Pi + Pr, (Pi is the charger’s wasted power capacity; Pr is wasted power capacity by resistance). Pi is limited by the set charger’s maximum discharge power capacity.

  • Page 39: Appendix

    Synchronous Balance Charger/Discharger 4010DUO Appendix  Status Indication of Running Channel Status Status Indication Status Status indication Trickle charging status keeps a small No display No program, can select program to run TRICK current for a while after finishing charging NiCd or NiMH Stop status, press “stop”...

  • Page 40: Error Messages

    Synchronous Balance Charger/Discharger 4010DUO  Error Messages Error Error Messages Error Description 02XX "Input over voltage" The input voltage is too high 03XX "Input under voltage" The input voltage is too low 04XX "Output over voltage" The output voltage is too high...
  • Page 41 Synchronous Balance Charger/Discharger 4010DUO 28XX "Number of cells setting appears high" Number of cells setting appears high 29XX Balance port error, Ni-, Pb does not "Balance not needed, Remove connection from balance need balance port, but voltage of port"...

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