iCharger 4010DUO User Manual
Synchronous balance charger/discharger
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iCharger Synchronous Balance Charge r/Discharger
4010DUO User's Manual (V2.3)
User Notice ....................................................................................................................................... - 3 -
Safety Notes ............................................................................................................................ - 3 -
Copyright ................................................................................................................................ - 3 -
4010DUO Special Features..................................................................................................... - 4 -
Appearance Parameters........................................................................................................... - 4 -
Specifications .......................................................................................................................... - 4 -
Device Introduction ......................................................................................................................... - 5 -
4010DUO Parts & Interface Introduction ............................................................................... - 5 -
4010DUO Buttons Function & Icons Description .................................................................. - 5 -
4010DUO Standard Accessories ............................................................................................. - 7 -
4010DUO Optional Accessories ............................................................................................. - 7 -
The Order of Connection for Charge r .......................................................................................... - 8 -
The Power Input Ground cannot be Connected With the Output Ground .............................. - 8 -
Single-channel (CH1 or CH2) Connection Notes................................................................... - 8 -
Connection for One Battery Pack ............................................................................................... - 8 -
Connection for Two Battery Packs .............................................................................................. - 8 -
Dual-channel Connection Notes ............................................................................................. - 9 -
Channel Asynchronous Mode..................................................................................................... - 9 -
Channel Synchronous Mode ...................................................................................................... - 9 -
iCharger Charge/Discharge Setup & Use ................................................................................... - 10 -
Power Supply Setup .............................................................................................................. - 10 -
Program Add & Manage ....................................................................................................... - 11 -
Run Program for Charger...................................................................................................... - 11 -
Program Running Status ....................................................................................................... - 12 -
Error Messages...................................................................................................................... - 13 -
Program Edit ......................................................................................................................... - 13 -
LiXX Battery Charge/Discharge Setup ...................................................................................... - 14 -
LiXX Battery Charge Setup .................................................................................................. - 14 -
LIXX Battery Not Balance Charge Setup.............................................................................. - 15 -
LIXX Balance Charge Setup ............................................................................................... - 15 -
LiXX Battery Charge Advanced Setup ................................................................................. - 16 -
LiXX Battery Charge Safety Setup ...................................................................................... - 16 -
LiXX Battery Storage Setup ................................................................................................. - 17 -
LiXX Battery Discharge Setup .............................................................................................. - 17 -
To channel Setup ............................................................................................................... - 17 -
LiXX Battery Discharge Advanced Setup ............................................................................. - 18 -
LiXX Battery Discharge Safety Setup .................................................................................. - 18 -
LiXX Battery Cycle Setup .................................................................................................... - 18 -
LiXX Battery Only Balance Feature ...................................................................................... - 18 -
NiXX Battery Charge/Discharge Setup...................................................................................... - 19 -
Index
- 1 -
4010DUO
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Summary of Contents for iCharger 4010DUO
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Page 1: Table Of Contents
Specifications .......................... - 4 - Device Introduction ......................... - 5 - 4010DUO Parts & Interface Introduction ................- 5 - 4010DUO Buttons Function & Icons Description ..............- 5 - 4010DUO Standard Accessories ..................... - 7 - 4010DUO Optional Accessories ..................... - 7 - The Order of Connection for Charge r .................. - Page 2 Pb Battery Discharge Setup ....................- 21 - Pb Battery Cycle Setup ......................- 21 - 4010DUO Parameters Setup......................- 22 - 4010DUO Parameters Setup ....................- 22 - Charger Setup ........................- 22 - Temp. & Fans Setup ......................- 22 - Beep Tone Setup .........................
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Page 3: User Notice
Please read the entire Manual completely before using, to make sure you can use this device properly and more safely. 4010DUO is a dual port charger, but this does not mean you can charge/discharge any configuration of the two sets of batteries! You must follow these rules: two battery packs without any external electrical connections, otherwise they could permanently damage the charger or batteries. -
Page 4: 4010Duo Special Features
10. Supports upgrading the hardware program by USB port. The iCharger also supports the “Logview” software and can display, plot and analyze the charge and discharge data by it. (See detail information about Logview at the following website: http://www.logview.info) -
Page 5: Device Introduction
4010DUO Buttons Function & Icons Description Buttons allow quick access to certain features when using 4010DUO, familiarity with the icons on the interface will help you better understand the working status of the charger, as shown in following chart: Name Functions &... - Page 6 Synchronous Balance Charge r/Discharger 4010DUO Long press: measure internal resistance of CH-1 via long press on initial interface, and to pop up the parameters setup STATUS-1 interface via long press when running program Click: switch to the information display of CH-1...
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Page 7: 4010Duo Standard Accessories
Synchronous Balance Charge r/Discharger 4010DUO 4010DUO Standard Accessories USB data line Power cable 700mm 600mm Standard mini USB data line Power input cable Balance connector conversion board #2 Output cable 70X44mm 320mm Suit for Align/Dualshy battery etc. Banana gold plug power output cable (single... -
Page 8: The Order Of Connection For Charger
Synchronous Balance Charge r/Discharger 4010DUO The Order of Connection for Charger The Power Input Ground cannot be Connected With the Output Ground Note: The input of power lead cannot be connected directly to the output (see left picture), and the voltage of the input power... -
Page 9: Dual-Channel Connection Notes
Synchronous Balance Charge r/Discharger 4010DUO Dual-channel Connection Notes Channel Asynchronous Mode Channel Asynchronous Mode: i.e. CH-1 and CH-2 work independently. Go to MEMORY SETUP→Option→Channel Mode to select Asynchronous. Note: In this mode, the two channels must not have any external electrical connection;... -
Page 10: Icharger Charge/Discharge Setup & Use
4010DUO iCharger Charge/Discharge Setup & Use 4010DUO iCharger can charge/discharge LiPo, Lilo, LiFe, NiHM, NiCd and Pb batteries, this manual is divided into three parts to explain and introduce the charger ’s features for LiXX, NiXX and Pb batteries. Power Supply Setup The charger boots automatically when the power is turned on and the initial interface will display LOGO, charger relevant information, power source and message etc. -
Page 11: Program Add & Manage
Click STOP/START-x button on the initial interface to pop up the BATTERY MEMORY SELECT window. 4010DUO has 6 built-in programs before it enters to the market (shown in following picture), which cannot be deleted and are limited for editing. The built-in programs are underline to distinguish them from the customized programs set by the user. -
Page 12: Program Running Status
Synchronous Balance Charge r/Discharger 4010DUO After selecting the program to run, click confirmation to pop up RUN PROGRAM window, as below: Click Yes to run the program, click No to cancel. Program Running Status 1: Running program name... -
Page 13: Error Messages
Error Messages When the 4010DUO is running, the system will stop the channel immediately and pop up the red dialog box and the buzzer alarms if it detects an error, as below: 1: Error number... -
Page 14: Lixx Battery Charge/Discharge Setup
Synchronous Balance Charge r/Discharger 4010DUO " After setting the basic parameters of a battery, click " to enter MEMORY OPTION interface, after setting click “ ” to return to MEMORY SETUP, and click “ ” to save. Channel Mode: Asynchronous (default);... -
Page 15: Lixx Battery Not Balance Charge Setup
Synchronous Balance Charge r/Discharger 4010DUO LIXX Battery Not Balance Charge Setup When switch to Not Balance on Chg Mode, Only Chg End Current is available for charging end condition, and “ ” behind Chg Mod and Chg End Current are inactive. -
Page 16: Lixx Battery Charge Advanced Setup
Synchronous Balance Charge r/Discharger 4010DUO Note: If Balance Diff value is lower, the voltage difference between cells will be lower and the balancing will take more time before the program ends.If Balance Set Point value is lower, the battery will be closer to the setting cut-off voltage and the time taken will be longer before the program ends.Balance Over Charge, the maximum overcharge compensation... -
Page 17: Lixx Battery Storage Setup
Synchronous Balance Charge r/Discharger 4010DUO Note: Cut-Temp. is the maximum safety temperature of the battery. If the temperature sensor detects the set value, the program will stop running in order to protect the battery from being damaged by high temperature. -
Page 18: Lixx Battery Discharge Advanced Setup
Synchronous Balance Charge r/Discharger 4010DUO LiXX Battery Discharge Advanced Setup Click " " to enter LiXX DISCHARGE ADVANCED SETUP interface, after setting click" " to return to the previous interface. Note: 1.Tick Extra Discharge Enable to activate, see more details on Page34 Extra Discharge. -
Page 19: Nixx Battery Charge/Discharge Setup
Synchronous Balance Charge r/Discharger 4010DUO NiXX Batte ry Charge/Discharge Setup After adding a program, it will switch to NiXX battery in Type option on the MEMORY SETUP interface. Set the capacity, the number of cells for NiXX battery cannot be set, and the charger sets Auto by default, after editing all parameters for the program, click"... -
Page 20: Nixx Battery Charge Safetysetup
Synchronous Balance Charge r/Discharger 4010DUO NiXX Battery Charge SafetySetup Click " " to enter CHARGE SAFETY SETU interface, see details about setting on Page14 LiXX Battery Charge Setup. NiXX Battery Discharge Setup Select Program→Discharge to enter Discharge setup interface. -
Page 21: Pb Battery Charge Setup
Synchronous Balance Charge r/Discharger 4010DUO Pb Battery Charge Setup Select Program→Charge to enter Charge setup interface. Chg Current: 0.05A-40A; default: 2A Chg Mode: Normal (default), Reflex Chg End Current: 1%-50%; default: 10% Chg Cell V olt: 2V/Cell-2.6V/Cell; Default: 2.4V/Cell Note: 1.The charger first charges with constant current (CC) according to the user setting then turns... -
Page 22: 4010Duo Parameters Setup
Synchronous Balance Charge r/Discharger 4010DUO 4010DUO Parameters Setup 4010DUO Parameters Setup Press TAB/SYS button for 2 seconds on the initial interface to enter the SYSTEM MENU interface, setting and testing of the system parameters, storage and servo can be completed on this interface. -
Page 23: Beep Tone Setup
Synchronous Balance Charge r/Discharger 4010DUO Beep Tone Setup Select SYSTEM MENU→Charger Setup→Beep Tone to enter the setup interface. 1: V olume adjustment display 2: Program Done Beep Tones Selection Beep 5times (default) Beep 30second Beep always Beep 3minutes Note: Tick the appropriate tone, and then go to Volume adjustment bar to adjust the volume;... -
Page 24: Power Supply Setup
Synchronous Balance Charge r/Discharger 4010DUO Power Supply Setup Select SYSTEM MENU→Charger Setup→Power Supply to enter the setup interface. After selecting input source, click the " " followed by the option, enters the relevant power supply setting to set the parameters, after setting click “... -
Page 25: Calibration
Synchronous Balance Charge r/Discharger 4010DUO Calibration Select SYSTEM MENU→Charger Setup→Calibration to enter the setup interface. If users select User Calibration, the User Calibration option changes to active status; then select channel to enter the interface to calibrate. Note: User Calibration has CH-X Channel Calibration and Other Variables Calibration two options, users can calibrate charger for one channel alternatively. -
Page 26: Extra Function
Synchronous Balance Charge r/Discharger 4010DUO Extra Function Log Files Manage Select SYSTEM MENU→Extra Function→LOG FILES to enter the manage interface. First select and click the .TXT files when managing log files, and the system will pop up the LOG FILES OP dialog box. - Page 27 Synchronous Balance Charge r/Discharger 4010DUO J2 can be used as an external power source: If J1(5V/1A) cannot provide the voltage needed for the servo, please connect through J2 with external power source. Select the test mode and go to the following interface.
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Page 28: Pulse Measurement
The SD icon will light up on the lower right corner of the screen when the SD card is inserted. If 4010DUO connects with the USB without running a program, the new added U disk can be found on the "My Computer” of the PC, and can operate the file. -
Page 29: 4010Duo Firmware Upgrades
" to download the firmware file to the PC. ④ Connect 4010DUO charger to the PC via USB (windows system directly supports the device, dispensing with installing additional drivers). When the device information appears in Device List column, this shows the upgrade tool has identified the device. - Page 30 Synchronous Balance Charge r/Discharger 4010DUO ⑤ Click the iron " " on the lower right corner, then the upgrade progress bar will appear on the lower left corner, a tone sounds for upgrade completion when the upgrade progress bar has completed.
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Page 31: Use Logview For 4010Duo
X:\ logview \ LogViewInstaller.exe (here X is the drive letter designator for the CD-ROM drive). Connect the iCharger with PC via USB port (make sure USB driver has been installed) Start LogView 1) Please choose language first; 2) Choose Device →Choose device and port;... - Page 32 3) Choose Junsi iCharger4010DUO in the following options of Device, and then choose the correct communication Port; 4) Start iCharger charge/discharge mode, then click Start recording to record data. See other functions of this software in "Help". - 32 -...
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Page 33: Important Notes
Synchronous Balance Charge r/Discharger 4010DUO Important Notes Reflex Charge Mode: Note: Reflex charge mode only supports NiMH and Pb battery. Does not support lithium battery. Using reflex charge mode to charge battery can reduce effectively the heating of the battery.Go to →... -
Page 34: Lithium Battery Extra Discharge Mode
Bal. port In this mode, the lithium battery discharges through the iCharger and R, P = Pi + Pr, (Pi is the charger ’s wasted power capacity; Pr is wasted power capacity by resistance). Pi is limited by the set charger ’s maximum discharge power capacity. -
Page 35: Appendix
Synchronous Balance Charge r/Discharger 4010DUO Appendix Status Indication of Running Channel Status Status Indication Status Status indication Trickle charging status keeps a small No display No program, can select program to run TRICK current for a wh ile after finishing charging NiCd or NiMH Stop status, press “stop”... -
Page 36: Error Messages
Synchronous Balance Charge r/Discharger 4010DUO Error Messages Error Error Messages Error Description 02XX "Input over voltage" The input voltage is too high 03XX "Input under voltage" The input voltage is too low 04XX "Output over voltage" The output voltage is too high... - Page 37 Synchronous Balance Charge r/Discharger 4010DUO 28XX "Number of cells setting appears high" Number of cells setting appears high 29XX Balance port error, Ni-, Pb does not "Balance not needed, Remove connection from balance need balance port, but voltage of port"...
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