Dometic tec 30d ev Operation, Maintenance And Installation Manual

Dometic tec 30d ev Operation, Maintenance And Installation Manual

Diesel
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tec 30d ev
DIESEL GENERA TOR
Operation, maintenance and installation manual
Libretto istruzioni per l'uso, la manutenzione e l'installazione
Betriebs-, Wartungs- und Installationsanleitung
Manuel d'utilisation, d'entretien et d'installation
Bedienings-, onderhouds- en installatiehandleiding
Manual de instrucciones para el uso, mantenimiento e instalación
Manual de instruções de uso, manutenção e instalação
Handbok för användning, underhåll och installation
Käyttö-, huolto- ja asennusohje
Bruks- vedlikeholds- og installasjonsanvisning
Betjenings-, vedligeholdelses- og installationsvejledning

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  • Page 1 30d ev DIESEL GENERA TOR Operation, maintenance and installation manual Libretto istruzioni per l’uso, la manutenzione e l’installazione Betriebs-, Wartungs- und Installationsanleitung Manuel d’utilisation, d’entretien et d’installation Bedienings-, onderhouds- en installatiehandleiding Manual de instrucciones para el uso, mantenimiento e instalación Manual de instruções de uso, manutenção e instalação...
  • Page 2 Med Dometic kan du føle deg hjemme overalt. Takk for Partout avec Dometic. Merci d’avoir choisi un produit at du bestemte deg for å kjøpe et produkt fra Dometic. Alle Dometic. Il a été spécialement conçu pour votre véhicule våre produkter er utviklet spesielt for ditt kjøretøy og lever complétant totalement la gamme d’équipements de votre...
  • Page 3 Operation, Maintenance and Installation manual English Generator Libretto istruzioni per l’uso, la manutenzione e l’installazione Italiano Generatore Bedienungs- und Wartungsanleitung Deutsch Generator Mise en route, entretien et installation Français Générateur Bedienings-, onderhouds- en installatiehandleiding Nederlands Generator Manual de instrucciones para el uso, mantenimiento e instalación Español Generador...
  • Page 4: Guarantee Clauses

    The guarantee shall be invalid once the indicated duration has been exceeded or if the recommended maintenance programme has not been followed. © DOMETIC - 2010 All rights reserved - Printed in Italy - No part of this manual may be duplicated, copied or published in any form...
  • Page 5: Table Of Contents

    TEC 30D EV CONTENTS GENERAL INFORMATION ........ 6 INFORMATION ON USE........30 TECHNICAL INFORMATION......8 MAINTENANCE INFORMATION ..... 32 SAFETY INFORMATION ......... 13 TROUBLESHOOTING INFORMATION ... 40 INFORMATION ON MOVEMENT AND INFORMATION ON SPARE PARTS ....44 INSTALLATION ..........19 ATTACHED DOCUMENTS ......
  • Page 6: General Information

    TEC 30D EV GENERAL INFORMATION SCOPE OF THE MANUAL – This manual, which is an integral part of the equipment, has been drawn up by the man- ufacturer to provide the information required by those trained and authorised to work on and with it during its working life.
  • Page 7: Manufacturer And Appliance Identification

    TEC 30D EV MANUFACTURER AND APPLIANCE IDENTIFICATION The identification plate shown here is affixed directly to the appliance. 40200802200.tif A) Manufacturer identification B) Conformity markings C) Model/Serial number D) Year of manufacture E) Technical data - 7 - Use, maintenance and installation instructions...
  • Page 8: Technical Information

    TECHNICAL INFORMATION GENERAL DESCRIPTION OF THE APPLIANCE – The generator TEC 30D EV unit is a piece of equipment designed and built to supply electric- ity to various appliances simultaneously, and is particularly suited to being installed in road vehicles (caravans for transporting people and/or for commercial operations, motorhomes, etc.).
  • Page 9: Main Components

    TEC 30D EV – The appliance is fitted with a control panel, from which it is possible to controll all working functions. MAIN COMPONENTS The illustration shows the main components of the equipment and the list includes their description and function.
  • Page 10: Technical Data

    TEC 30D EV TECHNICAL DATA 40200800200.tif Table 1: Technical specifications of the equipment Unit of Description Value Note measurement Equipment size and weight Width (A) Depth (B) Height (C) Weight Motor technical data Model HATZ 1 B 20V Maximum power...
  • Page 11 TEC 30D EV Table 1: Technical specifications of the equipment Unit of Description Value Note measurement Noise level Level of LwA sound power db(A) (measured and guaranteed) Level of LpA acoustic pressure db(A) (measured at 7m) Starter battery characteristics Minimum battery capacity...
  • Page 12: Improper Use

    TEC 30D EV SAFETY DEVICES The illustration shows the position of the devices. Fixed guard Mobile guard Fixed guard 40200800300.tif A) Fixed guard: prevents access to moving parts of the unit. It can only be opened by a voluntary action and with the aid of a tool.
  • Page 13: Safety Information

    TEC 30D EV SAFETY INFORMATION GENERAL RULES – During the design and building phase, the manufacturer, other than having adopted all of the "regulations of best building practices", has paid particular attention to the aspects which could cause safety and health risks to people who interact with the equipment.
  • Page 14: Rules For Movement And Installation

    TEC 30D EV RULES FOR MOVEMENT AND INSTALLATION – Lift and move the unit as described by the manufacturer and indicated on the packaging, on the unit itself and in the user manual. – The staff loading, unloading and moving the unit, must have experience and abilities gai- end and recognised in the sector in question, and must be familiar with the lifting equip- ment to be used.
  • Page 15 TEC 30D EV – Even after adequate documentation, simulate a few test operations on first use, if neces- sary, so as to identify the various controla and their main functions, in particular those re- lating to start-up and stoppage. – Check the general conditions of the equipment before every use to prevent accidents or damage to the motor.
  • Page 16: Rules For Adjustment And Maintenance

    TEC 30D EV RULES FOR ADJUSTMENT AND MAINTENANCE – Keep the appliance in a state of maximum efficiency, by carrying out the planned mainte- nance operations foreseen by the manufacturer. If these are properly carried out, they will ensure the appliance provides optimum performance, a longer working life and constant compliance with the safety requirements.
  • Page 17 – Keep noise levels down to reduce noise pollution. For further information on the correct disassembly of our products, please consult the recycling manuals on www.dometic.com/ambiente - 17 - Use, maintenance and installation instructions...
  • Page 18: Safety And Information Signs

    TEC 30D EV SAFETY AND INFORMATION SIGNS The illustration indicates the position of the signs affixed to the appliance. 40200802100.tif Read the user manual: the operator must read and fully understand the whole contents of the document to understand the commands and functions of the machine.
  • Page 19: Information On Movement And Installation

    TEC 30D EV INFORMATION ON MOVEMENT AND INSTALLATION RECOMMENDATIONS FOR MOVEMENT AND INSTALLATION – When moving and installing the appliance, follow the indications provided by the manu- facturer and marked on the packaging and in the instructions for use. Those authorised to carry out these operations must, if necessary, organise a "safety plan"...
  • Page 20: Loading And Transport

    TEC 30D EV LOADING AND TRANSPORT Means of transport – Loading and transport, accor- Lifting equipment ding to the place of destination, may take place using different means. – The following diagram illustrates the most common solutions. – During transport, in order to...
  • Page 21: Installing The Unit

    TEC 30D EV STORAGE In the event of prolonged inactivity, check the conditions of the storage area, the type of packaging and check that the conditions are such as to ensure proper maintenance of the unit. Important Avoid storing in environments that are damp or exposed to the weather.
  • Page 22 TEC 30D EV – The equipment can be installed in a "hanging" (type A) or "resting" position (type B) (see figure) TYPE “A” TYPE “B” 40200801300.tif Installation with hanging equipment (type A) Proceed as indicated. 1 -Remove brackets (A) and install them upside down.
  • Page 23 TEC 30D EV 3 -Fasten brackets (C) (supplied on demand) to the wall, next to the holes that were pre- viously found. 4 -Install equipment onto brackets (C) and fasten it with special damping elements (D). Dampening device Bracket (C) Installation with resting equipment (type B) Proceed as indicated.
  • Page 24 TEC 30D EV 4 -Position the unit in the set area. 5 -Fasten the equipment to the surface by means of special damping elements (D). Dampening device 40200801700.tif Installation of control panel 1 -Identify the exact position and, if Control board (E)
  • Page 25: Connection To The Power Supply

    TEC 30D EV CONNECTION TO THE POWER SUPPLY Important The connection must be carried out by a qualified, authorised technician, in compli- ance with current laws and using appropriate, prescribed materials. Warning - Caution Before carrying out any operation, turn the main power supply off.
  • Page 26: Connecting The Battery Charger

    TEC 30D EV 3 -Connect the cable to terminals (G) (230V live and earth) on the panelboard. 4 -Connect cable (H) powering the control panel to the socket (L). 5 -Connect the battery as indicated in the following paragraphs. 6 -Close the door (E) when the operation has been completed.
  • Page 27: Connecting The Battery

    To use electric power from the external network, follow the instructions given below with care. – A relay or switch must be installed on the electric system (for instance, the Dometic switch, code AG 102, supplied with the equipment) in order not to damage the generator when the external power supply network is connected;...
  • Page 28: Connection To The Exhaust

    TEC 30D EV CONNECTION TO THE EXHAUST Proceed as indicated. 1 -Install connection(A) to exhaust manifold (B) and fasten it with special screws. 2 -Connect hose (C) to connection (A) and fasten it with special clamp (D). 3 -Fasten hose to the vehicle floor by means of special damping elements (E).
  • Page 29: Fuel Connection

    TEC 30D EV FUEL TANK INSTALLATION For the equipment to function correctly, the tank needs to be installed within the limits indicated in the figure. Equipment 0 ÷ 3 m Fuel tank <1m 40200800400.tif FUEL CONNECTION 1 -Connect diesel oil supply...
  • Page 30: Information On Adjustments

    TEC 30D EV INFORMATION ON ADJUSTMENTS ADJUSTMENT METHOD The main functions of the unit do not require particular adjustments by specialist techni- cians, with the exception of working adjustments carried out by the user. INFORMATION ON USE RECOMMENDATIONS FOR USE AND OPERATION The appliance has been designed and built to satisfy all the working conditions indicated by the manufacturer.
  • Page 31: Recommendations For Use

    TEC 30D EV STARTING AND STOPPING THE UNIT Proceed as indicated. Starting 1 -Make sure that safety switch is in position 1. 2 -Press the switch (C) to enable the power supply to the controls. 3 -When the display (B) indicates "GEN OFF", press the button (D)
  • Page 32: Maintenance Information

    TEC 30D EV Table 3: percentages of petrol in the fuel. Type of fuel Value summer fuel winter fuel – 0÷-10°C -10°÷-15°C – -15°÷-20°C PROLONGED INACTIVITY OF THE UNIT In the event of prolonged inactivity of the unit, a series of operations must be carried out to guarantee proper operation when it is used again.
  • Page 33: Table Of Maintenance Operations

    If necessary, check the play of the valves X* = must be carried out by a HATZ authorised retailer or Dometic skilled personnel X** = If the equipment is used in dusty environments, replacements should be made twice as frequently.
  • Page 34: Recommended Lubricants

    X* = must be carried out by a HATZ authorised retailer or Dometic skilled personnel X** = If the equipment is used in dusty environments, replacements should be made twice as frequently.
  • Page 35: Check Oil Level

    TEC 30D EV As an example, the illustration shows the minimum and maximum temperatures of use for the various lubricant grades. 40200702700.tif If a ”MONOGRADE” type lubricant is used (for example 10W, 30, etc.), choose the grade based on the average ambient temperature in which the equipment is used.
  • Page 36: Changing Engine Oil

    TEC 30D EV Important The oil level must be between the minimum and maximum marks. 6 -Close the door (A) when the operation has been completed. CHANGING ENGINE OIL Proceed as indicated. 1 -Turn the unit off. Door 2 -Leave the unit to cool down sufficiently, to avoid the risk of burning.
  • Page 37: Changing The Fuel Filter

    TEC 30D EV 9 -Replace the dipstick (B). 10-Close the door (A) when the operation has been completed. 11-Turn the unit on and allow it to warm up for a few minutes. 12-Turn the unit off and check the oil level (See "Do not mix oils with different characteristics or from different manufacturers.").
  • Page 38: Checking And Cleaning The Air Filter

    TEC 30D EV CHECKING AND CLEANING THE AIR FILTER Before checking and/or cleaning the air filter, scrupulously follow the indicated recom- mendations. – When the equipment is used in dusty and/or humid environments, there could be a redu- ced air flow to the motor. It is recommended that the frequency with which the air filter is checked and cleaned is increased.
  • Page 39: Changing The Air Filter

    TEC 30D EV Important Do not use a filter cartridge with any flaw, however slight. 7 -Clean the filter (E) cartridge according to the type of obstruction found (dry or humid/ oily). Cleaning the filter cartridge (dry obstruction) – Clean the filter cartridge with dry compressed air.
  • Page 40: Finding Malfunctions

    TEC 30D EV TROUBLESHOOTING INFORMATION FINDING MALFUNCTIONS The aim of the following information is to help identify and correct any malfunctions and problems that might occur during use. Some of these problems may be solved by the user, while for all the others specific technical knowledge or abilities are required, so that they must only be carried out by qualified technicians of proven experience in the spe- cific field of operation.
  • Page 41 TEC 30D EV Table 6: Operation failures Problem Cause Remedy Requested power higher than Decrease the required voltage 2,5 kW load Air filter blocked Clean the air filter Check the oil level, and remove excess oil if necessary (See “Do...
  • Page 42: Alarm Messages

    TEC 30D EV ALARM MESSAGES Each time that the equipment’s functioning is irregular an alarm message appears on the control board display. Table 7: Alarm list Alarm Problem Remedy LOW BATTERY Battery low Change the battery Shows that the motor oil level...
  • Page 43 TEC 30D EV Table 7: Alarm list Alarm Problem Remedy Switch the appliance off and lea- OVER TEMPERATURE Inverter overheating ve it to cool. LOW POWER ENGINE Engine revs too low Decrease the required load Switch the appliance off and lea-...
  • Page 44: Information On Spare Parts

    TEC 30D EV INFORMATION ON SPARE PARTS RECOMMENDATIONS WHEN CHANGING PARTS – Before replacing any parts, activate all the safety devices provided and evaluate the need to inform the persons working on the machine and any persons in the vicinity. In particular,...
  • Page 45: Decommissioning The Unit

    TEC 30D EV DECOMMISSIONING THE UNIT – When decommissioning, leave the unit, disconnected from the power supply, in a suitable area so that it will not get in the way and will not be within easy access of unauthorised persons.
  • Page 46: Attached Documents

    TEC 30D EV ATTACHED DOCUMENTS WIRING DIAGRAM BLACK GREY BLACK ORANGE ORANGE YELLOW VIOLET WHITE ORANGE BLACK BLACK ORANGE YELLOW WHITE - 46 - Use, maintenance and installation instructions...
  • Page 47: Connection To The External Power Supply

    TEC 30D EV CONNECTION TO THE EXTERNAL POWER SUPPLY - 47 - Use, maintenance and installation instructions...
  • Page 48: Spare Parts Catalogue

    TEC 30D EV SPARE PARTS CATALOGUE - 48 - Use, maintenance and installation instructions...
  • Page 49 TEC 30D EV N° Description N° Description MOTOR 1B20V 30 CABLE GLAND COMPLETE STATOR 31 CLAMP COMPLETE ROTOR 32 TERMINAL INVERTER 33 BIPOLAR SWITCH 12V-REGULATOR 34 PROTECTIVE SHEET INTERNAL CONTROL PANEL CARD 35 SKIRT STATOR CENTRING PLATE 36 CABLE GUIDE...
  • Page 51 DOMETIC ITALY s.p.a. Via Virgilio, 3 - 47122 Forlì - Tel. 0543/754901 Fax.0543/756631...

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