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Manuals
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Miller Manuals
Welding System
XRW
Owner's manual
Miller XRW Owner's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 − Safety Precautions - Read before Using
Symbol Usage
Arc Welding Hazards
Additional Symbols for Installation, Operation, and Maintenance
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
Symboles Utilisés
Dangers Relatifs Au Soudage À L'arc
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
Proposition Californienne 65 Avertissements
Principales Normes de Sécurité
Informations Relatives Aux CEM
Section 3 − Definitions
Additional Safety Symbols and Definitions
Miscellaneous Symbols and Definitions
Section 4 − Specifications
Wire Feeder Specifications
Gun Specifications
Duty Cycle and Overheating
Section 5 − Installation
Connections with a CC, CV or CC/CV Voltage Welding Power Source Having a
14-Socket Receptacle
Connections with a CV Welding Power Source Having Separate 115 VAC and Contactor Control Receptacles
Connections with a CC Welding Power Source Having a Contactor Control Receptacle
Connections with a CC Welding Power Source and a 115 VAC/12 VDC Secondary Contactor
Removing Top Cover of Pistol Grip Gun
Air-Cooled Gun Connections
Water-Cooled Gun Connections
Air-Cooled Feeder Connections
Water-Cooled Feeder Connections
Voltage Sensing Lead Connections
115 Vac/Contactor Control Plug Information
Replacing 115 Vac/Contactor Control Plug with Customer-Supplied 5-Pin or Twistlock Plug
Installing Wire Spool
Threading Welding Wire through Feeder
Threading Welding Wire through Gun
Coolant Guidelines
Adjusting Wire Feed Starting Speed
SECTION 6 − OPERATION (Continued)
Run-In Speed Control
Jog Switch
Voltage/Wire Speed Switch and Meter (Optional)
Spot Controls (Optional)
Remote Voltage Control (Optional)
Power Switch
Flowmeter (Optional)
Internal Controls
Gun Controls
Shielding Gas
Coolant Supply for Water-Cooled Models Only
Sequence of Gas Metal Arc Welding (GMAW) − Continuous or Spot
Section 6 − Operation
Front Panel Controls of Feeder (Air-Cooled Model Shown)
Safety Equipment
Work and Voltage Sensing Cable Clamps
Section 7 − Maintenance & Troubleshooting
Routine Maintenance
Changing or Cleaning Gun Drive Roll
Changing Feeder Drive Roll and Wire Inlet Guide
Replacing or Cleaning Gun Drive Roll Bearing
Replacing or Cleaning Feeder Drive Roll Bearing
Changing Gun Contact Tip
Removing Diffuser in Air and Water-Cooled Pistol-Grip Guns
Replacing the Liner
Replacing Hub Assembly
Adjusting Hub Tension
Overload Protection
Water Flow Switch (Optional for Water-Cooled Models)
Troubleshooting
Section 8 − Electrical Diagrams
Section 9 − Parts List
Section 10 − Parts List Including Consumables
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OM-1581
137 532AH
2015−04
Processes
MIG (GMAW) Welding
Description
Wire Feeder And Feeder Gun
™
™
XR A And XR W
File: MIG (GMAW)
Visit our website at
www.MillerWelds.com
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Troubleshooting
SECTION 7 − MAINTENANCE & TROUBLESHOOTING
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Troubleshooting
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