Engine/Transmission - Arctic Cat 2008 Prowler Service Manual

SUSPENSION COMPONENTS (Front)
Part
A-Arm
Ball Joint Cap Screw
Shock Absorber (Upper)
Shock Absorber (Lower)
Knuckle
SUSPENSION COMPONENTS (Rear)
Sway Bar Bracket
A-Arm
Shock Absorber (Upper)
Shock Absorber (Lower)
Knuckle
Cargo Box Hinge
Cargo Box
Latch Pivot Bushing
Latch Striker
CANOPY ASSEMBLY
Front/Rear Canopy Tube
Top Canopy Support
Rear Canopy Tube

ENGINE/TRANSMISSION

Clutch Shoe**
Clutch Cover/ Housing
Assembly
Crankcase Half (6 mm)
Crankcase Half (8 mm)
Cylinder Head (Cap Screw) Crankcase
Cylinder Head Nut (6 mm) Cylinder
Cylinder Head Nut (8 mm) Cylinder
Cylinder Head Cover
Driven Pulley Nut
Drive Pulley
Ground Wire
Magneto Cover
Oil Pump Drive Gear
Output Shaft Flange Nut
Outer Magneto Cover
Rotor/Flywheel Nut
Cam Sprocket**
V-Belt Cover
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
Back
Torque
Part Bolted To
ft-lb N-m
Frame 33
Knuckle 35
Frame 33
Upper A-Arm 33
A-Arm 33
Frame 33
Frame 33
Frame 33
Lower A-Arm 20
A-Arm 33
Cargo Box Frame 20
Cargo Box Frame 20
Cargo Box Frame 15
Cargo Box Liner 5
Arm Rest/Steering Post 20
Support
Front/Rear Canopy 8
Tubes
Lower Canopy Support 8
Crankshaft 221
Crankcase 10
Crankcase Half 10
Crankcase Half 20
40
8
18
Cylinder Head 9
Driveshaft 80
Clutch Shaft 165
Engine 8
Crankcase 8
Crank Balancer Shaft 62
Output Shaft** 62
Magneto Cover 8
Crankshaft 105
Camshaft 11
Crankcase 8
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Torque Conversions
45
48
45
ft-lb N-m ft-lb
45
1 1.4 26
45
2 2.7 27
3 4.1 28
45
4 5.4 29
45
5 6.8 30
45
27
6 8.2 31
45
7 9.5 32
27
8 10.9 33
27
9 12.2 34
20
10 13.6 35
7
11 15 36
12 16.3 37
27
13 17.7 38
11
14 19 39
11
15 20.4 40
16 21.8 41
300
17 23.1 42
14
18 24.5 43
19 25.8 44
14
27 20 27.2 45
54
21 28.6 46
11
22 29.9 47
24
23 31.3 48
12
24 32.6 49
109
25 34 50
224
11
11
Tightening Torque
84
(General Bolts)
84
11
143
15
11
Type of Bolt
(Conventional or 4 Marked Bolt)
(7 Marked Bolt)
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(ft-lb/N-m)
N-m ft-lb N-m ft-lb
35.4 51 69.4 76
36.7 52 70.7 77
38.1 53 72.1 78
39.4 54 73.4 79
40.8 55 74.8 80
42.2 56 76.2 81
43.5 57 77.5 82
44.9 58 78.9 83
46.2 59 80.2 84
47.6 60 81.6 85
49 61 83 86
50.3 62 84.3 87
51.7 63 85.7 88
53 64 87 89
54.4 65 88.4 90
55.8 66 89.8 91
57.1 67 91.1 92
58.5 68 92.5 93
59.8 69 93.8 94
61.2 70 95.2 95
62.6 71 96.6 96
63.9 72 97.9 97
65.3 73 99.3 98
66.6 74 100.6 99
68 75 102 100
Thread
Tightening
Diameter A
Torque
(mm)
5 12-36 in.-lb
6 36-60 in.-lb
8 7-11 ft-lb
10 16-25 ft-lb
5 24-48 in.-lb
6
8 13-20 ft-lb
10 29-43 ft-lb
N-m
103.4
104.7
106.1
107.4
1
108.8
110.2
111.5
112.9
114.2
115.6
117
118.3
119.7
121
122.4
123.8
125.1
126.5
127.8
129.2
130.6
131.9
133.3
134.6
136
6-8 ft-lb
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