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CENTRAL AIR CONDITIONER

SPLIT SYSTEM

WITH ELECTRONIC CONTROL
SERIES:
DS 28 RCFA / GC 28 RCFA
DS 26 RCG / GC 24RCC-S
DS 30 RCFA / GC 30 RCFA
DS 30 RCG / GC 30 RCC
DS 35 RCF / GC 34 RCC
DS 55 RCF / GC 55 RCFX

INSTALLATION INSTRUCTIONS

DS / CAT. NO. 000000 / ENGLISH / REV. 03
DS MAN. MENU

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Summary of Contents for Airwell DS 28 RCFA

  • Page 1: Split System

    CENTRAL AIR CONDITIONER SPLIT SYSTEM WITH ELECTRONIC CONTROL SERIES: DS 28 RCFA / GC 28 RCFA DS 26 RCG / GC 24RCC-S DS 30 RCFA / GC 30 RCFA DS 30 RCG / GC 30 RCC DS 35 RCF / GC 34 RCC...
  • Page 2: Table Of Contents

    INDEX GENERAL............................. UNIT LOCATION CRITERIA......................... DIMENSIONAL DRAWINGS......................... INDOOR UNIT INSTALLATION......................Indoor unit location........................... Floor mounting..........................Ceiling mounting..........................OUTDOOR UNIT INSTALLTION......................INSTALLATION OF INTERCONNECTING TUBING BETWEEN INDOOR AND OUTDOOR UNIT..General............................. Recomendation for interconnecting tubing installation..............Setting in operation.......................... DRAIN INSTALLTION........................... ELECTRICAL CONNECTIONS......................
  • Page 3: General

    1. GENERAL The DS air-conditioners include two separate units - Indoor and Outdoor Unit. The two units are interconnected by two refrigerant tubes and an electric cable. The DS indoor units can be supplied with right or left hand access for service and tube connection. Right/left hand sides are defined when looking at the unit from behind it (filter side).
  • Page 4: Dimensional Drawings

    Drain Port - G (OD) Return air spigots Control Unit Port Main Power Port DS 28 RCFA / GC 28 RCFA DS 26 RCG / GC 24 RCC-S DS 30 RCFA / GC 30 RCFA DS 30 RCG / GC 30 RCC...
  • Page 5 GC 30 RCC GC 34 RCC WIRING CONNECTIONS SUCTION TUBE (FLARED) LIQUID TUBE (FLARED) AIR INTAKE GC 30 RCFA AIR OUTLET DS MAN. MENU...
  • Page 6 1260 AIR INTAKE 65.5 GC 55 RCFX 378.5 AIR OUTLET Figure 2. Outdoor unit - General Outline Dimensions Figure 2A. - Example of Installation DS MAN. MENU...
  • Page 7: Indoor Unit Installation

    4. INDOOR INSTALLATION 4.1 Indoor Unit Location (See Figure 3) The indoor unit is designed for installation on a false ceiling or other compartment, where there is no influence from outdoor conditions. While selecting the location, the following conditions must be assured: a) The location should assure free flow of the return air into the unit without interference.
  • Page 8 Where the unit must be installed in an attic space or outside, the following conditions must be assured: a) The unit must be protected from rain, heat and radiation by an additional layer of 1” thick thermal insulation. b) The return-air duct should be as short as possible, with a minimum dimension of 700x300 mm (or similar cross section) with full acoustical lining inside, and no more than two long-radius elbows.
  • Page 9: Floor Mounting

    4.2 Floor Mounting - for DS Series Only (See Figure 4) Place two layers of serrated 60x60 mm rubber pa at the four corners under the unit base. Insert a 1.5 mm thick sheet metal between the two rubber pads and between the bottom pad and the concrete surface.
  • Page 10: Outdoor Unit Installation

    b. Serrated Rubber Mounting In sites where the spring isolators assemblies cannot be installed, mount the unit as show in Figure 6. Insert four 3/8” studs in the ceiling according to the dimensions of the suspension angle frame mounted on the unit. Prepare 30x30 mm, 1.5 mm thick galvanized sheet metal for each stud and assemble according to Figure 6.
  • Page 11: Installation Of Interconnecting Tubing Between Indoor And Outdoor Unit

    TUBING LENGTH, up to - (in metrers, one way) UNIT MODEL CONNECTING LINE T UBING HEIGHT LENGT H DIFFERENCE Suction 5/8” 5/8” 3/4” DS 28 RCFA Liquid 3/8” 3/8” 3/8” Suction 5/8” 5/8” 3/4” DS 26 RCG Liquid 3/8”...
  • Page 12: Recomendation For Interconnecting Tubing Installation

    Recommendation For Interconnection Tubing Installation Three possible versions are schematically illustrated: 1) The outdoor unit installed above the indoor unit (Figure 9) - such installation requires an oil trap in the suction line at the lowest point of the riser. The radius of the oil trap should be as short as possible (See Figure 10).
  • Page 13: Setting In Operation

    6.3 Setting in Operation WARNING This paragraph describes the necessary steps for setting the unit into operation; be sure to follow the instructions, to assure proper functioning of the air-conditioner. The outdoor unit is recharged with the correct amount of refrigerant. In extended runs, for additional refrigerant charge please refer to the outdoor unit name plate.
  • Page 14 CAUTION When performing the following steps, avoid any exposure to the service valve ports; remember that the system is under pressure g) Remove the valve caps from the three-way valves. Position both valves to “open” using an hexagonal wrench (See Figure 16). h) Replace valve caps of both three-way valves.
  • Page 15: Drain Installtion

    Valve Protection Plug Insert Allen Wrench to open/close the Refrigerant Valve Valve Protection Cap Refrigerant Valve Service Port Cap Flare Nut Unit Back Side Copper Tube Figure 16. Three-way Refrigeration Valve 7. DRAIN LINE INSTALLATION a. It is recommended to prepare a drainage point with rigid PVC Ø...
  • Page 16 Single Phase units Power to Outdoor Unit Model Interconnecting Cable Circuit Breaker Maximum Current Wires (mm (without Heating Element) GC24RCC 6 x 2.5 20 A 14.3 6 x 2.5 25 A 19.7 GC28RCFA 6 x 2.5 25 A GC30RCFA 20.5 GC30RCC 6 x 2.5 25 A...
  • Page 17: Interconnecting Cable

    Interconnecting cable The electrical cable must be one integral piece, without any joints. When installing the cable under the floor, it must be protected and isolated from any possible contact with water. When the cable path runs inside the wall or an acoustic ceiling, it will be protected with a fire-retardant tubing system. In addition, the two units should be interconnected by a telephone-type cable, 2 x 0.5 mm²...
  • Page 18 8.3.4 Display unit and master controller mounting 1. Main Control Board on Indoor Unit 2. Control Display Unit 3. Connection Wire *Option: Connecting the cable to control display terminal COLOR CHART Conn. Point Wire Color Gold Green Black Brown Purple Yellow Orange Figure 20.
  • Page 19: Rcw-Remote Control

    8.3.5 Remote Control Mounting a) Secure the control unit holder on the wall, using two screws with inserts (supplied with the unit) and peel the outside protection paper from the adhesive surface. b) Prior to operating the air conditioner, open the battery compartment cover and make sure that the red tab protecting the batteries has been removed.
  • Page 20: Final Tasks

    FINAL TASKS 1. Return the stoppers and covers to their place and check that they are well closed. 2. Seal all the cracks and holes at the sides of the pipes and bores. 3. Attach the electrical wires and pipes to the wall with clamps. 4.
  • Page 21 DS30RCG / GC30RCC Restrictor Instruction SUCTION VALVE RESTRICTOR LIQUID VALVE ATTENTION: THE INDOOR UNIT IS SUPPLIED WITH AN EXTRA RESTRICTOR KIT FOR CONNECTION TO THE OUTDOOR LIQUID VALVE DURING INSTALLATION AS THE ABOVE ILLUSTRATION. WARNING: WITHOUT THIS KIT, THE UNIT WILL NOT OPERATE PROPERLY IN THE HEATING MODE.
  • Page 22 DS35RCF / GC34RCC Restrictor Instruction LIQUID VALVE RESTRICTOR SUCTION VALVE ATTENTION: THE INDOOR UNIT IS SUPPLIED WITH AN EXTRA RESTRICTOR KIT FOR CONNECTION TO THE INDOOR LIQUID VALVE DURING INSTALLATION AS THE ABOVE ILLUSTRATION. WARNING: WITHOUT THIS KIT, THE UNIT WILL NOT OPERATE PROPERLY IN THE HEATING MODE.
  • Page 23 FAX: (09) 820 0332 517A Rosebank Road Avondale, Auckland NZ NZ Tech Support Freecall TEL: 0800 180 094 www.airwell.com.au WITH A CONCERN FOR A CONSTANT IMPROVEMENT, OUR PRODUCTS CAN BE MODIFIED WITHOUT NOTICE. PHOTOS NON CONTRACTUAL. © Copyright 2003 DS MAN. MENU...

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