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EMERGENCT SERVICE TIPS
SR. NO.
PROBLEM OBSERVED
2.
Noisy clutch
TRANSAXLE
1.
Gears slipping out of mesh
2.
Hard shifting
3.
Noise
140
PROBABLE CAUSE
Pressure plate & diaphragm
spring rattling
Release bearing broken/worn out
Broken damper spring of clutch disc
Worn/damaged grooves on shifter
shaft
Worn shift fork or synchroniser sleeve • Replace
Weak or damaged detent springs
Worn bearings on input shaft or
layshaft
Worn dog teeth on sleeve and gear
Inadequate lubricant
Inadequate clutch pedal travel
Distorted or broken clutch disc
Damaged clutch pressure plate
Worn synchrocones
Worn dog teeth on sleeve or gear
Distorted shift shaft/linkages
Inadequate or insufficient lubricant
Damaged or worn bearing(s)
Damaged or worn gear(s)
Damaged or worn synchroniser parts • Replace
ACTION TO BE TAKEN
• Get car attended to by
Authorised Service outlet
• Replace
• Replace
• Replace
• Replace
• Replace
• Replace sleeve and gear
• Replenish
• Adjust
• Replace
• Replace clutch cover/disc
• Replace
• Replace sleeve or gear
• Replace
• Replenish
• Replace
• Replace
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