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TATA Motors Indigo LE Owner's Manual & Service Book

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Tata Indigo
(LE, LS, LX & SX)
Owner's Manual & Service Book
Passenger Car Business Unit
This owner's manual is advised to be kept in the vehicle at all times.
C
M
Y
K
Diesel
Mumbai Pune
C
M
Y
K

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Summary of Contents for TATA Motors Indigo LE

  • Page 1 Tata Indigo Diesel (LE, LS, LX & SX) Owner's Manual & Service Book Passenger Car Business Unit Mumbai Pune This owner's manual is advised to be kept in the vehicle at all times.
  • Page 2 The recommended routine maintenance servicing along with any running repairs that may be required, should be entrusted to TATA MOTORS dealership or to TATA Authorised Service centres (TASCS) or TATA Authorised Service Points (TASPS) to ensure that only latest methods and genuine TATA MOTORS replacement parts are used for the continued reliability, safety and performance of the vehicle.
  • Page 3 Indigo. We look forward to having you as a satisfied customer and hope to have you retain us as your first choice for any of your motoring needs. We are privileged to have you as our customer. TATA MOTORS LIMITED CMYK +ve No. 3...
  • Page 4 CMYK +ve No. 4...

  • Page 5: Table Of Contents

    INTRODUCTION TAKING CARE OF THE ENVIRONMENT 9 WARRANTY INFORMATION AT A GLANCE BEFORE DRIVING STARTING & DRIVING MAINTENANCE & CAR CARE EMERGENCY SERVICE TIPS IMPORTANT INFORMATION CUSTOMER SUPPORT NETWORK CMYK +ve No. 5...
  • Page 6 1800 209 6688 +ve No. 6...
  • Page 7 Important Information about this manual Safety symbol Safety and vehicle damage warnings In this manual, you will see CAUTION and NOTICE warnings. CAUTION This is a warning. May cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people.
  • Page 8 Important Information for Owners The information and specifications given in this book are valid as on the date of printing. Tata Motors reserves the right to make changes in design and specifications and/ or to make additions to or improvements in this product without obligation to install them on products previously sold.

  • Page 9: Taking Care Of The Environment

    Avoid frequent and violent acceleration. ➢ Ensure that recommended maintenance is carried out on ➢ Do not carry any unnecessary weight on the vehicle as it the car regularly at the Tata Motors Authorised Service overloads the engine. Outlets. CMYK +ve No. 9...
  • Page 10 ENVIRONMENTAL PROTECTION Taking Care of the Environment ➢ As soon as you notice any leakage of oil or fuel in the car pay keen attention to some of the important engine aggregates we recommend that you get it attended immediately. which greatly affect emission.

  • Page 11: Warranty

    WARRANTY — Terms and Conditions We WARRANT each Tata Indigo car and such warranty shall be co-terminus which shall be final and binding, to parts thereof manufactured by us to be with this original warranty. affect its reliability, nor shall it apply free from defect in material and if, in our opinion which shall be Any part which is found to be...
  • Page 12 WARRANTY — Terms and Conditions head lamps focussing, fastener replacements as a result of accident warranty shall be recognised only retightening, wheel balancing, tyre or collision. if it is notified in writing to us or to rotation, adjustment of valve our authorised dealer without any This warranty is expressly in lieu of clearance, fuel timing, ignition...

  • Page 13: Information At A Glance

    INFORMATION AT A GLANCE — Filling Station Information FUEL TANK CAPACITY 42 Litres ENGINE OIL UPTO DIPSTICK MAX.MARK ~ 5.5 Litres * Premixed ready to use Engine Coolant = 6 Litres Windshield Washer reservoir = 3.5 Litres for LX and 1.5 Litres for L, LE and LS Brake fluid = 0.270 Litres TYRE PRESSURE...
  • Page 14 INFORMATION AT A GLANCE — Dimensions 2450 1380 1360 4150 All dimensions are in mm. CMYK +ve No. 14...
  • Page 15 BEFORE DRIVING — Driving Controls ■ ■ ■ ■ ■ DRIVING CONTROLS • • Sunvisors Driving Controls • • Reflex Reflectors Keys • • Glove Box Door Locks • • Window Winding Child Lock • • Power Windows Steering cum Ignition Switch •...
  • Page 16 BEFORE DRIVING — Driving Controls DRIVING CONTROLS Digital Clock Instrument Panel Hazard Warning Switch Combi-switch Glove Box Horn pad Head lamp Leveling Switch A.C. Controls Accelerator Pedal Gear Lever Brake Pedal Clutch Pedal Mobile Charger Parking Brake Lever CMYK +ve No. 16...
  • Page 17 It is advisable to keep one of the keys in a safe place for use in case of an emergency. NOTICE • Do not use a locally made key, but obtain a duplicate through your Tata Motors dealer. • Do not leave the key inside the car. Lock Unlock...
  • Page 18 BEFORE DRIVING — Driving Controls On RHS Door Childproof Lock : Both the rear doors of the car are provided with childproof locks. Push the lock lever located on the vertical face near the rear lock downward before closing the door. The door which has been locked can no longer be opened from inside.
  • Page 19 BEFORE DRIVING — Driving Controls 3. 'IGN' POSITION - This is for switching on the power supply to the following items : • Blower & A/C • Engine cooling fan • Horn • Power Socket Accessories supply • Power window •...
  • Page 20 BEFORE DRIVING — Driving Controls The following items are operated/powered without the CAUTION key in the ignition switch : I) Do not remove the key, while the car is in motion, as the steering will get locked and the car cannot be steered. Hazard warning system, Stop lamps, Position lamps, Registration lamps, Illumination of A.C.
  • Page 21 BEFORE DRIVING — Driving Controls Combi-switch WIPER STALK LIGHT STALK FLASH HIGH BEAM FLICK WIPE SPRING RETURN SPRING RETURN DIP BEAM (NORMAL POSITION) HIGH BEAM FAST WIPE LEFT TURN SLOW WIPE (SIGNAL SELF CANCELLING) PUSH SWITCH LANE CHANGE LEFT (SPRING RETURN) FOR WASH &...
  • Page 22 BEFORE DRIVING — Driving Controls Wiper Control Switch Lever - Left Lights Control Switch Lever - Right Selector Wiper Control Switch Lever - Left Lights Control Switch Lever - Right Wiper 'OFF' position Head lamp 'OFF' position Slow Wipe Position lamp 'ON' Fast Wipe Position lamp &...

  • Page 23: Before Driving

    BEFORE DRIVING - Controls Accessory Switches : (if installed) Accessory switches have been provided on the dash board near the steering column on the right hand side. 1. Rear windshield demister (unlatched switch) Accessory The switch is pushed and released to switch 'ON' Switches and the knob returns to the normal position.The function indicator lights up in amber indicating that the...
  • Page 24 BEFORE DRIVING — Driving Controls Fog lamps : (If fitted) Selector Front and Rear fog lamps can be switched ON/OFF by rotating the switch on Combi-Switch. For front fog lamp: Rotate the switch clockwise to switch ‘ON’ the front fog lamp. Front fog lamps are operative only when the position lamps are switched ‘ON’...
  • Page 25 BEFORE DRIVING — Driving Controls Gearshift lever & Shifting pattern : The gearshift lever is mounted on the central console between the two front seats. The gearshift pattern is shown on the gear lever knob. 2 4 R NOTICE The reverse gear should be engaged only when the car is stationary. Gear Shifting Wait for 5 seconds after declutching to ensure smooth engagement Lever...

  • Page 26: Instrument Panel

    BEFORE DRIVING — Instrument Panel INSTRUMENT PANEL Engine RPM Indicators* Speedometer Meter Temprature Gauge Set Knob Mode Selector Knob Fuel Gauge *All indicators and Chrome ring may not be provided on some clusters. CMYK +ve No. 25...
  • Page 27 BEFORE DRIVING — Instrument Panel INSTRUMENT PANEL BS-II ( LX ) LH Turn RH Turn Indicator Indicator Speedometer Engine RPM Meter Fuel Gauge Temperature Gauge Tripmeter Reset Knob All indicators may not be provided on some clusters 25 B CMYK +ve No.
  • Page 28 BEFORE DRIVING — Instrument Panel INSTRUMENT PANEL BS-II ( LE / LS ) Speedometer Temperature Fuel Gauge LH Turn RH Turn Gauge Indicator Indicator Tripmeter Reset Knob All indicators may not be provided on some clusters CMYK +ve No. 27...
  • Page 29 BEFORE DRIVING — Instrument Panel Turn Signal and Hazard Warning I) Turn Signal : Turn signal lamps can be operated only when the ignition supply is 'ON' and by using the turn indicator switch on the combiswitch. The direction indicator arrow (LHS) and (RHS) on the instrument cluster flashes alongwith external indicator lights as...
  • Page 30 BEFORE DRIVING — Indicators Parking Brake Indicator cum Low Brake Fluid Warning Light When the ignition key is turned to the 'IGN' position, the symbols light up bright for the following conditions : when the parking brake is applied, and/or when the brake fluid level in the container is low with parking brake released and with brake fluid level in the container is normal, the symbol lights up with low intensity to indicate the warning...
  • Page 31 BEFORE DRIVING — Indicators Position Lamp Indicator : Symbol lights up when the position lamps are switched 'ON'. (Instrument cluster illumination lamps, illumination lamps for AC, HVAC or ventilation panel are 'ON', when the position lamps are 'ON'). The intensity of digital clock display reduces.
  • Page 32 BEFORE DRIVING — Indicators Battery Charging Indicator : Symbol lights up when the 'IGN' is turned 'ON' and should go 'OFF' after the engine starts. NOTICE If it remains 'ON' while the engine is running, it indicates that the battery is not being charged. Switch off all unnecessary electrical equipment and get the problem attended to at an Authorised Service outlet.
  • Page 33 BEFORE DRIVING — Indicators & Gauges 'Check Engine' Indicator This lamp indicates engine condition, when a malfunctioning occurs in Engine or EMS, this lamp indicates as below: 1. Remains 'OFF' in 'IGN' position. OR 2. Remains 'ON' in running position. Headlamp leveling switch: (If fitted) A motorised headlamp leveling arrangement with the setting knob at the...
  • Page 34 BEFORE DRIVING — Indicators & Gauges Speedometer, Odometer and Tripmeter (on LCD) : The speedometer indicates the car speed in km/hr. The odometer records the total distance the car has been driven. The tripmeter can be used to measure the distance travelled on each trip or between fuel fillings. The tripmeter can be reset to zero by pushing the reset knob.
  • Page 35 BEFORE DRIVING — Gauges Odometer, Tripmeter and Illumination insetnesity control on instrument panel (LCD) : The Instrument panel has aLCD to display the following Odometer Main Odometer (Non-resettable) - Counts upto 999999 kms Tripmeter A (Resettable) - Counts upto 1999.9 kms Tripmeter Tripmeter B (Resettable) - Counts upto 1999.9 kms...
  • Page 36 BEFORE DRIVING — Gauges RPM meter : (if installed) The meter indicates engine speed in revolutions per minute (rpm). Change gears at appropriate engine rpm and car speed to get optimum fuel economy. The red mark provided on the dial is the permitted engine rpm upper limit.
  • Page 37 BEFORE DRIVING — Gauges / Audio Warning Fuel Gauge : The fuel gauge indicates the approximate fuel level in the tank. Refill the fuel tank at the earliest, when the needle touches the red band (indicating reserve level has been reached.) NOTICE As the gauge is a high damped type, observe the reading only 60 seconds after the ignition being 'ON'.
  • Page 38 BEFORE DRIVING — Audio Warning / Tail Lamps Lamps 'ON' Reminder (if installed) When the lamps are 'ON', with the ignition key removed from the switch and driver's door is opened then an audio warning is heard to remind you that the lamps are left 'ON'. Please switch off the lamps before leaving the car.
  • Page 39 BEFORE DRIVING — Heating, Ventilation & Air Conditioning Air Flow Pattern Towards windscreen (Defrost) Side Air Side Air Vents Vents Central Air Vents Towards Towards Foot Board Foot Board CMYK +ve No. 35...
  • Page 40 BEFORE DRIVING — Heating, Ventilation & Air Conditioning HEATING, VENTILATION & AIR CONDITIONING (if installed) A. Temperature Control Knob : The air temperature in the car can be controlled by operating the temperature control knob (A) at the left hand side of the control panel.
  • Page 41 BEFORE DRIVING — Heating, Ventilation & Air Conditioning C. Air Direction Control Knob : The air flow can be changed by turning the switch (C) to the desired direction. Towards face Towards face and feet Towards feet Towards feet and windshield (Recommended for clearing fogging on windshield) Air demist / defrost windshield A.C.
  • Page 42 BEFORE DRIVING — Heating, Ventilation & Air Conditioning E. Air Circulation Switch : • In HVAC version to put air circulation mode in recirculation, press switch 'E'. The indicator lamp will show air circulation is in recirculation. Indicator To put vehicle in Fresh mode release switch 'E'. Indicator lamp will be 'OFF'.
  • Page 43 BEFORE DRIVING — Heating, Ventilation & Air Conditioning To achieve quick cooling effect, open the windows briefly while Defrosting : (For vehicles fitted with HVAC unit) you operate the air conditioner, with air circulation switch is in Fresh mode, fan at higher speed and air direction towards In low temperature areas, to clear frost formation outside the 'FACE'.
  • Page 44 BEFORE DRIVING — Heating, Ventilation & Air Conditioning Quick Heating : All settings as explained before except air circulation switch to recirculation. Close Once vehicle is heated, switch back to fresh mode. Open Ventilator : The air flow can be adjusted continuously with the rotary control knob at the vents on the dash board.
  • Page 45 BEFORE DRIVING — Interiors and Accessories REAR VIEW MIRRORS Door mirrors : Driver side only (In Standard model) Both sides (In Deluxe model) The rear view mirror is fitted on the door from the outside and can be adjusted by the lever provided inside the door. In Some version, motorised rearview mirrors are provided (Refer page 52A) Inner Rear View Mirror :...
  • Page 46 BEFORE DRIVING — Interiors and Accessories Lower the sunvisors to protect the eyes from bright sunlight. The sunvisor also moves sideways towards the door. A vanity mirror has been provided on the back of the co-driver's sunvisor. Vanity Mirror CAUTION When not in use keep the sunvisors in their original position otherwise they may block the driver's vision.
  • Page 47 BEFORE DRIVING — Interiors and Accessories Window Winding : Manually Operated Window Winding : Window winding in the standard version is manually operated. Rotate the handle on the door pad to raise or lower the window glass. Window Winding Lever Power Windows : (if installed) All the window glasses can be operated by means of switches, provided on the...
  • Page 48 BEFORE DRIVING — Interiors and Accessories Tray Cover with coin holder : Tray cover is provided on centre cluster for the occupants of front seat. Inside tray cover coin holder is provided for all types of coins. To open tray cover, first push it gently at the middle and then pull out slowly.
  • Page 49 BEFORE DRIVING — Interiors and Accessories Digital Clock : A digital clock is provided in the middle of the dash board. It displays the time when the steering lock cum ignition switch is in 'IGN' position. Three push knobs 'H', 'M' and 'Z' are provided for setting the time and H M Z for resetting the display to zero - 'H' for hours setting, 'M' for minute Front Reading Lamps...
  • Page 50 BEFORE DRIVING — Interiors and Accessories Two triangular shaped push type 'ON / OFF' switches are provided separately for the right and left reading lamps. Rear reading lamps : A roof mounted lamp with two reading lamps is provided above the rear seat.
  • Page 51 BEFORE DRIVING — Interiors and Accessories Front Seats and Seat Adjustments : Front Seats : Both the driver and co-driver seats are of bucket type to provide maximum riding comfort. Moving the seats forward and backward : To adjust the seat position, lift the lever (1)under the seat cushion front, then move the seat to the desired position and release the lever.
  • Page 52 BEFORE DRIVING — Interiors and Accessories Head-rest : (Adjustable on the front seat & fixed on the rear seat) Head-rests are designed to help reduce the risk of neck injuries in case of accidents. For best protection, adjust the top of the headrest, so that it is in level with one's ears.
  • Page 53 BEFORE DRIVING — Interiors and Accessories Seat-Belt : Seat-belts have been provided on the front and rear seats (with micro switch on driver's side for the deluxe model) WARNING Always wear seat belts, while driving. Seat-belt adjustment : 1. Pull the latch plate across your body and insert it into the buckle. 2.
  • Page 54 BEFORE DRIVING — Interiors and Accessories Seat-belt adjustment : 1. Pull the latch plate across your body and insert it into the buckle. 2. Check and ensure that the belt is not twisted. 3. Position the lap portion of the belt as low as possible across your hip bone.
  • Page 55 BEFORE DRIVING — Interiors and Accessories Trunk Lid opening : A trunk lid opening lever is provided on the floor between the driver's Trunk Lid seat and door. opening lever Fuel flap Pull the lever up to unlock the trunk lid. opening lever Lift the trunk lid by hand using the recess in the centre, near the...
  • Page 56 BEFORE DRIVING — Interiors and Accessories Side Utility Pocket : Additional side utility pockets are provided in luggage area to keep small items. One side utility pocket is provided with net for more flexibility. NOTICE Do not keep heavy/sharp items in the side utility pocket. Took Kit : Side Utility Pocket A tool kit is provided with your car and is located on the left side of the...
  • Page 57 BEFORE DRIVING — Interiors and Accessories Analog Clock : (if fitted) This Vehicle is fitted with analog clock and powered by electrical system. It has knob at the bottom of dial for resetting time. Analog Clock Motorised rear view mirrors : (if fitted) Motorised Rear View Mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a switch provided...
  • Page 58 BEFORE DRIVING — Interiors and Accessories Multi-media System : (if fitted) Your car comes installed with a Multi-media system with monitors and 10 disc VCD player. To operate,handle and maintain the multi-media system, please refer the Manufacturer’s operator’s manual, given along with car. Multimedia System LCD Monitor: (if fitted)
  • Page 59 STARTING AND DRIVING THE CAR ■ ■ ■ ■ ■ STARTING & DRIVING ■ ■ ■ ■ ■ FUEL ECONOMY • • Opening & Closing the Bonnet Instructions to Improve Fuel Economy • Check List ■ ■ ■ ■ ■ DRIVING IN ADVERSE CONDITIONS •...
  • Page 60 STARTING & DRIVING — Opening & Closing the Bonnet OPENING & CLOSING THE BONNET Opening : 1. Ensure that the car is in neutral gear with the parking brake applied. Bonnet 2. Pull the bonnet release lever located under the right hand corner release of the dash board.

  • Page 61: Starting & Driving

    STARTING & DRIVING — Check List Check Adjust Ensure 1. Tyre pressure 1. Front seat 1. Bonnet is fully closed 2. Coolant level 2. Rear view mirrors 2. All doors are properly closed 3. Engine oil level 3. Seat belts are fastened 4.
  • Page 62 STARTING & DRIVING — Fuel Level & Engine Oil Level Fuel Level : Oil Filler Cap Check fuel level on the gauge in the instrument panel. If the pointer is in the red zone, please ensure fuel filling at the earliest. Avoid driving with fuel at minimum level.
  • Page 63 STARTING & DRIVING — Engine Coolant Level & Brake Fluid Level Engine Coolant Level : The coolant level is visible through the translucent reservoir. It should be between max. & min. marks. If it seems less, add premixed coolant into the auxiliary tank upto the max. mark. Put the cap back properly. CAUTION Never remove the filler cap when the engine is hot.
  • Page 64 STARTING & DRIVING — Starting the engine STARTING THE ENGINE Before starting the engine : • Apply the parking brake fully. • Ensure that the gear lever is in neutral position. Starting diesel engine : • Insert the key into the switch and turn it to 'IGN' position. Ensure the 'Check Engine' lamp is 'ON'.
  • Page 65 STARTING & DRIVING — Stopping the engine Stopping the Engine : Note: Tata Indigo diesel cars use Electronic Micro Processor • Let the car come to a stop and engine to idle. Controller to control critical engine parameters like pre/post •...
  • Page 66 STARTING & DRIVING — Preparing To Drive Preparing to Drive : Running-in instructions : The following checks and adjustments should be carried out During running-in period i.e. first 1000 km. follow the running- before you start driving the car. in instructions given below : •...
  • Page 67 STARTING & DRIVING — Preparing To Drive Gear Shifting : All forward gears being synchronised, provide for easy and effortless gear shifting. Always remember to press the clutch pedal fully while 2 4 R shifting the gears and also to release the clutch pedal gently. Avoid sudden clutching i.e.
  • Page 68 STARTING & DRIVING — Preparing To Drive Gear Shifting Appropriate gear change speeds for good pick-up : Diesel Speed (kmph) Speed (kmph) Upshift Downshift 1st to 2nd - 25-30 2nd to 1st - 20-25 2nd to 3rd - 50-60 3rd to 2nd - 30-35 3rd to 4th - 80-90...
  • Page 69 STARTING & DRIVING — Fuel Economy INSTRUCTIONS TO IMPROVE FUEL ECONOMY : Always have the engine tuned correctly through recommended maintenance at an Authorised Service Your car's fuel economy is mainly dependent on your style of outlet. driving. To operate your car as economically as possible, use the Proper Driving Practices : following driving suggestions.
  • Page 70 STARTING & DRIVING — Driving in Adverse Conditions Driving Through Water : • Never venture to drive through water when it flows above the stone guard or above the tyre centre line. • The engine may get seriously damaged if attempts are made to cross through deep water.
  • Page 71 STARTING & DRIVING — Driving in Adverse Conditions Driving on a Rainy Day : • Check wiper blades for proper functioning. • Check brakes, steering and windows. • Check tyres for wear and tyre pressure. Worn out tyres are unsafe on wet roads.
  • Page 72 STARTING & DRIVING — Driving in Adverse Conditions Towing the Vehicle : • For towing a car, the best way is to use a wrecker. • Alternatively use a rigid tow bar. • Avoid using a flexible cable or rope as your car may crash into the car towing your car when it stops suddenly.
  • Page 73 STARTING & DRIVING — Driving Tata Indigo Diesel / Petrol Cars DIESEL & PETROL ENGINE : ENGINE PERFORMANCE CHARACTERISTICS : The combustion systems of the petrol engine & diesel engine are totally different. While the former makes use of the spark ignition, the latter uses compression ignition type.
  • Page 74 STARTING & DRIVING — Driving Tata Indigo Diesel It can be observed from the characteristic Apart from the above practice, following are a few performance curves of petrol and diesel engines good habits..that..Always start the car from halt, in the first gear. The low end torque of the diesel engine is less as Switch off the AC and all other accessories while starting compared to petrol engine, at same engine speed.
  • Page 75 STARTING & DRIVING — Driving Safety DRIVING SAFETY Mobile phones CAR SAFETY CHECKS Seat-Belt Avoid using mobile phones while Windshield/wiper/windshield washer driving. This could divert your attention Seat-belts are life saving equipment and Always keep windshield glass clean to from the road and result an accident. their use reduces the chance of injury avoid any distraction in visibility.
  • Page 76 STARTING & DRIVING — Driving Safety Side indicators / Hazard warning when subjected to extreme conditions, vehicle when it stranded on the road. The such as high speed, high load and high triangle must be at least 50 meters be- Ensure that all side indicators/hazard outside temperature.

  • Page 77: Maintenance & Car Care

    MAINTENANCE & CAR CARE MAINTENANCE POINTS CAR CARE • • Engine Compartment Washing • • Windshield Washer Polishing • • Air Filter Cleaning of Carpets • • Engine Cooling System Cleaning of Glass • • Engine Oil & Oil Filter Wiper Care •...
  • Page 78 CMYK +ve No. 72...
  • Page 79 MAINTENANCE POINTS — Engine Compartment 475 IDI (TC) Diesel Engine (BS-II) Auxiliary Tank Brake Fluid Container Engine Oil Filling Cap Fuse Box & Relay Windshield Battery Washer Filling Air Filter Air Filter Service Indicator Power Steering Fluid Container (if fitted) Dip Stick 72 A CMYK...
  • Page 80 MAINTENANCE POINTS — Engine Compartment 475 IDI (TCICI) Diesel Engine (BS-III) Brake Fluid Container (Behinf Intercooler) Intercooler Engine Oil Filling Cap Fuse Box & Relay Auxiliary Tank Windshield Battery Washer Filling Air Filter Air Filter Service Indicator Power Steering Fluid Container (if fitted) Dip Stick 72 B...
  • Page 81 MAINTENANCE & CAR CARE — Engine Compartment Lamp & Windshield Washer ENGINE COMPARTMENT LAMP : (if fitted) Engine compartment lamp is provided to illuminate the engine compartment. To push-pull type switch is provided to operate the lamp. Push-Pull Switch NOTICE Do not forget to switch 'OFF' the engine compartment lamp before closing the bonnet.
  • Page 82 MAINTENANCE & CAR CARE — Air Filter AIR FILTER : The air filter element should be periodically cleaned. Replace the air filter element with a new one, when air cleaner service indicator shows Service red band, even after cleaning. Indicator Always use a genuine air filter element.
  • Page 83 MAINTENANCE & CAR CARE — Engine Cooling System ENGINE COOLING SYSTEM : Check coolant level and top up if necessary. If engine overheating occurs, there could be a fault in the cooling system which may be due to : 1. Insufficient coolant in the cooling system or dirt/scales having accumulated inside the cooling water passages especially in the radiator core.
  • Page 84 MAINTENANCE & CAR CARE — Engine Cooling System Bleeding procedure for Cooling System : (For filling or reconditioning after complete draining) a) Fill coolant from the auxiliary tank (Branded premixed engine coolant) after ensuring all hoses are secured and leak proof. b) During filling, keep the bleeding screw on the hose from cylinder head to radiator loose.
  • Page 85 MAINTENANCE & CAR CARE — Engine Cooling System Replacing Engine Coolant : The cooling system should be completely drained and refilled with new coolant at specified intervals. 1. Touch the engine and radiator only after ensuring that they are cold. 2.
  • Page 86 MAINTENANCE & CAR CARE — Engine Oil & Oil Filter Changing of Engine Oil and Oil Filter : 4. Smear a little fresh engine oil on the rubber gasket of the new engine oil filter. Hand tighten the engine oil filter and Check oil level in sump after every 1000 km and top up if give a further three fourth turn with the special tool.
  • Page 87 MAINTENANCE & CAR CARE — Engine Oil & Oil Filter Oil Filler Cap 8. Start the engine and run for a few minutes. Do not heat up the engine. The engine oil pressure lamp should go 'OFF' after starting Dip Stick the engine.
  • Page 88 MAINTENANCE & CAR CARE — Engine Belt Tension Belt Tension : Check the condition of belts on the engine. Examine the edges of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your thumb midway between the pulleys for the alternator belt, power steering pump belt and A.C.
  • Page 89 MAINTENANCE & CAR CARE — Fuel Filter Fuel System Maintenance The fuel filter is located behind the radiator. For draining the fuel filter, place the car on a pit or two pole hoists, loosen drain plugs by 1-2 turn and drain out water and other sediments at specified intervals or earlier depending on operating conditions to ensure that no water is allowed to enter the fuel system.
  • Page 90 MAINTENANCE & CAR CARE — Transaxle Oil Transaxle Oil : Checking of Oil Level : 1. Clean the oil level plug and the surrounding area. 2. Remove the oil level plug and check whether oil is dripping out. The oil level must not be below the filler plug. Add oil to bring it to the required level.
  • Page 91 MAINTENANCE & CAR CARE — Fuel Filling Cap FUEL FILLING CAP : The fuel filler cap is located on the left rear side of the car. The fuel filler lid can be unlocked by pulling the opening lever located on the out- board side of the driver's seat and locked by simply closing the lid.
  • Page 92 MAINTENANCE & CAR CARE — Clutch & Brakes CLUTCH : Your car is provided with a single plate dry friction diaphragm type, pre- loaded release bearing clutch which is mechanically actuated by a cable connecting the clutch pedal & the clutch release lever. There is no free play in the system and hence no clutch pedal free play adjustment is required although the clutch pedal height from the floor has to be adjusted as clutch lining wears and operate pedal 4-5 time...
  • Page 93 MAINTENANCE & CAR CARE — Clutch & Brakes Vacuum Assistance : The hydraulic brake system of your car is assisted by a vacuum booster which reduced the effort of driver during braking. In the unlikely event of disruption in supply of vacuum to the booster (e.g.
  • Page 94 MAINTENANCE & CAR CARE — Clutch & Brakes 8. Close bleed screw immediately after the last downward stroke of pedal and hold pedal. 9. Tighten bleed screw and remove tube. 10. Replace dust cap on bleed screw. 11. Repeat same procedure on rear right, front right and then rear left. Rear Front 12.
  • Page 95 MAINTENANCE & CAR CARE — Clutch & Brakes Brake and clutch pedal adjustment : 1. Ensure that clutch pedal height is the same as the brake pedal height. 2. Connect the front end of the clutch cable to the clutch release lever and adjust the cable by setting the nut by hand so as to get clutch pedal height same as brake pedal height, and cable is tight.
  • Page 96 MAINTENANCE & CAR CARE — Brake Fluid & Power Steering Brake Fluid : Brake Fluid Container Check the level of brake fluid in the brake fluid container. It should be between the Min. and Max. marks. If not, then add brake fluid. Clean the area surrounding the cap before opening the cap.
  • Page 97 MAINTENANCE & CAR CARE — Power Steering Procedure for Oil Filling and Bleeding of Power Steering (Ensure that the Power Steering fluid reservoir is clean before starting any work) 1. Fill the reservoir till it is nearly full, when the system is newly installed otherwise fill up to 'Max' mark on reservoir.
  • Page 98 MAINTENANCE & CAR CARE — Power Steering 6. Once the system is bled properly and free from foaming, there should not be any appreciable change in the oil level in the reservoir, when the engine is started or stopped repeatedly. 7.
  • Page 99 MAINTENANCE & CAR CARE — Battery BATTERY : Check the battery for proper electrolyte level and corrosion on the terminals. WARNING During normal operation, the battery generates gas which is explosive in nature, a spark or open flame can cause the battery to explode causing very serious injuries.
  • Page 100 MAINTENANCE & CAR CARE — Battery Use a proper wrench to loosen and remove cables from the terminals. Always disconnect the negative (-ve) cable first and reconnect it last. Clean the battery terminals with a terminal cleaning tool or wire brush. Reconnect and tighten the cables, coat the terminals with petroleum jelly.
  • Page 101 MAINTENANCE & CAR CARE — Catalytic Converter & Turbocharger Catalytic Converter : To reduce exhaust pollution, the vehicle is fitted with Diesel Oxidation Catalytic Converter. The two way Catalytic Converter has coating of precious metals which enables conversion of pollutants. Care of the Catalytic Converter : The catalytic Converter does not require any special maintenance however, following precaution should be taken for the effective...
  • Page 102 MAINTENANCE & CAR CARE — Turbocharger Lubrication of Turbocharger The turbocharger rotor assembly is supported by two fully floating bearing bushes in the bearing housing. These bearing bushes are lubricated with finely filtered engine oil from the lubrication system of the engine. Pressure oil from engine Idle the engine for a while (one minute) after starting the engine and...
  • Page 103 MAINTENANCE & CAR CARE — EGR System EGR System : To reduce exhaust pollution from your car, the engine is provided with exhaust gas recirculation (EGR) system. The engine is fitted with EGR pipe, vacuum tubes, EGR electropneumatic switch, Throttle potentio meter on FIP throttle lever and associated electical circuitary.
  • Page 104 MAINTENANCE & CAR CARE — Starting With Jump Leads Starting the Engine with Jump Leads : The engine with a discharged battery may be started by transferring electrical power from a battery in another car. This may be dangerous as any deviation from the following instructions could lead to personal injury resulting from any battery explosion, as well as damage to the electrical systems in both cars.
  • Page 105 MAINTENANCE & CAR CARE — Wheels & Tyres Connect leads in the order as shown in the sketch : • Do not connect the lead to the negative terminal of the discharged battery. • The connection of the -ve lead point should be as far away from the discharged battery as possible and close to the starter motor on engine/transaxle.
  • Page 106 MAINTENANCE & CAR CARE — Wheels & Tyres • Remove the wheel rim cover which is snap fitted (for LS & LX models). • Loosen the wheel pins of the wheel to be changed slightly. Keep the spare wheel to be fitted nearby. •...
  • Page 107 MAINTENANCE & CAR CARE — Wheels & Tyres Wheel Alignment : Correct wheel alignment helps to ensure uniform tyre wear. You should get your car’s wheel alignment checked regularly as per recommendation. In case uneven tyre wear is observed, the vehicle’s wheel alignment should be checked as soon as possible.
  • Page 108 Tyres : Check for inflation and condition of your car tyres periodically. Inflation : Check the pressure in the tyres when they are cold. Refer to the tyre information label fitted on the driver side doorpost ✔ ✔ ✔ ✔ ✔ for correct cold tyre pressure.
  • Page 109 MAINTENANCE & CAR CARE — Wheels & Tyres You should look for : Tyre Rotation CAUTION • Bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these conditions. • Cuts, splits or cracks in the side of the tyre.
  • Page 110 MAINTENANCE & CAR CARE — Wheels & Tyres Spare Wheel : It is located in the luggage compartment. • To take out the spare wheel, first fold in and lift up the floor cover. • Unscrew and remove retaining bolt, at the centre. •...
  • Page 111 MAINTENANCE & CAR CARE — Electricals Fuses & Relays : LOCATION OF FUSE BOX & RELAYS The electrical circuits in your car have fuses to protect the wiring from accidental short circuit or sustained overload. Fuses and relays are located at 3 locations in your car as shown in the sketch. Circuit connected through fuses and relays and the amperage of the fuse is printed on the fuse box covers.
  • Page 112 MAINTENANCE & CAR CARE — Electricals Head Lamps : The head lamps are provided with halogen lamps of H4 type with double filament for providing straight ahead illumination of the road for long distance or a dip beam which illuminates the road immediately ahead for short distance visibility.
  • Page 113 MAINTENANCE & CAR CARE — Electricals Head Lamp Bulb Replacement : • Switch 'OFF' the head lamps & ensure that the bulb is not hot. • Open the bonnet and remove the lamp connector from the head lamp bulb. • Remove rubber cap.
  • Page 114 MAINTENANCE & CAR CARE — Car Care CAR CARE : The car is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the car body. Dirt, insects, bird droppings, oil, grease, fuel and stone chippings should be removed as soon as possible.
  • Page 115 MAINTENANCE & CAR CARE — Car Care Cleaning of Windows, Front & Rear Glass : Inflate the tyres to 0.5 bar above the normal specified pressure and check it at regular intervals. Clean the windows inside and outside with commercially Check the battery charge every six weeks.
  • Page 116 MAINTENANCE & CAR CARE — Car Care FOLLOWING GUIDELINES WILL HELP YOU TO BETTER PROPER PARKING : PROTECT YOUR CAR FROM CORROSION Always park your car in shade to protect it from harsh sunlight or in a well-ventilated garage so that there is no dampness on any PROPER CLEANING : part of the car.
  • Page 117 MAINTENANCE & CAR CARE — Car Care WAXING : 4. Avoid driving on gravel roads, as the possibility of paint chip off due to the impact of stones is high. If you are driving on Waxing and polishing is recommended to maintain the gloss freshly tarred road, check immediately afterwards for any and wet-look appearance of your paint finish.
  • Page 118 CMYK +ve No. 110...

  • Page 119: Emergency Service Tips

    EMERGENCY SERVICE TIPS ■ EMERGENCY SERVICE TIPS • Engine • Clutch • Transaxle • Brakes • Steering System • Electrical • Suspension CMYK +ve No. 111...
  • Page 120 EMERGENCY SERVICE TIPS — Engine These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problems should be attended to in an Authorised Service outlet by following the repair procedures given in the Workshop Manual. SR.
  • Page 121 EMERGENCY SERVICE TIPS — Engine SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • High delivery pressure in A.C. Get defect rectified refrigerant circuit • Radiator fins clogged Clean it • Radiator water passage clogged Get it rectified •...
  • Page 122 EMERGENCY SERVICE TIPS — Transaxle SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN CLUTCH • Clutch slipping Improper pedal travel Adjust pedal travel • Rusted clutch cable Replace cable • Oil on clutch disc Clean or replace disc at Authorised Service outlet •...
  • Page 123 EMERGENCY SERVICE TIPS — Brakes SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Damaged clutch pressure plate Replace clutch cover/disc • Worn synchrocones Replace • Worn dog teeth on sleeve or gear Replace sleeve or gear • Distorted shift shaft/linkages Replace •...
  • Page 124 EMERGENCY SERVICE TIPS — Steering System SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • One side brake pipe clogged Get the brake line cleaned • Defective tandem master cylinder Rectify/Replace tandem master cylinder • Brake Squeal Defective brake lining Replace •...
  • Page 125 EMERGENCY SERVICE TIPS — Electrical/Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN ELECTRICAL • Battery charge & engine oil Battery terminal loose or Check connections pressure lamp in cluster not disconnected • operating when key is in 'IGN' Battery completely dead Get the battery properly position...
  • Page 126 EMERGENCY SERVICE TIPS — Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Wobbly wheel or tyre Replace wheel or tyre • Defective tyre Replace tyre • Hub play not proper Adjust hub play • Brake grabbing Check and rectify •...

  • Page 127: Important Information

    IMPORTANT INFORMATION ■ ■ ■ ■ ■ IMPORTANT INFORMATION • Chassis & Aggregate Numbers • Fuel, Coolants & Lubricants • Technical Specifications • Service Schedule • Car Record Sheet CMYK +ve No. 119...
  • Page 128 IMPORTANT INFORMATION — Chassis & Aggregate Numbers LOCATION OF CHASSIS AND AGGREGATE NUMBERS Engine Number Chassis Number Transaxle Number xxxx Chassis Number Plate CMYK +ve No. 120...
  • Page 129 IMPORTANT INFORMATION — Fuel, Coolants & Lubricants Fuel : Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling. High speed diesel conforming to IS 1460 or DIN 51601 or equivalent is recommended to be used as fuel. Note : where catalytic converter is fitted, it is mandatory to use At very low temperatures fluidity of diesel may become Diesel fuel with sulphur contents less than 0.25%.
  • Page 130 IMPORTANT INFORMATION — Fuel, Coolants & Lubricants Lubricants : (Diesel) Coolants : Presence of dirt in the coolant chokes up passages in the Engine Oil : Recommended grade of engine oil conforming radiator, cylinder head and cylinder block, thereby causing to API CF4+ specification and range of ambient temperature insufficient cooling of engine.
  • Page 131 IMPORTANT INFORMATION — Co-branded Fuel, Coolants & Lubricants PLEASE USE ONLY GENUINE ENGINE OILS, COOLANTS, LUBRICANTS, ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE OF YOUR TATA INDIGO DIESEL...
  • Page 132 IMPORTANT INFORMATION — Technical Specifications ENGINE : CLUTCH Model Tata 475 IDI TC Type Single plate dry friction diaphragm type Type Water cooled, Indirect injection Outside diameter 190 mm Diesel Engine with Exhaust Gas of clutch lining Recirculation system & oxydation Friction area 285 sq.cm.
  • Page 133 IMPORTANT INFORMATION — Technical Specifications Gear ratios 3.64 STEERING 1.95 LE / Standard : 1) Manual Rack & Pinion 1.13 Version Steering Gear with 0.78 collapsible steering column 0.63 Rev. 3.58 LS / LX Version : 2) Hydraulic Power assisted Final drive ratio 4.64 Rack &...
  • Page 134 IMPORTANT INFORMATION — Technical Specifications WHEELS & TYRES 12. PERFORMANCE (kmph) Tyres 175/65 R14 Max. speed at rated GVW 155 (for BS-III) Wheel rims 5J x 14 stylised steel rims 150 (for BS-II) No. of wheels Front - 2 Rear - 2 13.
  • Page 135 IMPORTANT INFORMATION — Technical Specifications 14. WEIGHT (kg) (TOLERANCE AS PER EEC 92/21) Standard Complete car kerb weight as per ISO:1176 1085 1100 1105 1110 (with spare wheel & tools) Gross Vehicle Weight 1510 1510 1510 1510 Payload 15. PASSENGER CAPACITY : 2 front + 3 rear 16.
  • Page 136 Warranty claims can be settled by any 2nd free service At 10000-10500 km. or 12 months whichever is earlier Tata Motors Authorised Dealer for all 3rd free service At 15000-15500 km. or 18 months whichever is earlier failures, while all warranty claims 4th free service At 20000-20500 km.
  • Page 137 IMPORTANT INFORMATION — Service Schedule FREQUENCY OPERATION IN km Wash and clean the car At every service ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● MAINTENANCE SCHEDULE (DIESEL ENGINE 475 IDI TC) Clean air filter 5000 ●...
  • Page 138 IMPORTANT INFORMATION — Service Schedule FREQUENCY OPERATION IN km BRAKES Check brake fluid level and leakage if any 10000 ● ● ● ● ● ● ● ● ● ● Check brake pedal (pedal to wall clearance) & brake operation 10000 ●...
  • Page 139 IMPORTANT INFORMATION — Service Schedule FREQUENCY OPERATION IN km FRONT AND REAR SUSPENSION Check suspension strut for oil leakage/damage, replace if necessary 10000 ● ● ● ● ● ● ● ● ● ● Check suspension arms & steering knuckle supports for looseness/damage, tighten if required 10000 ●...
  • Page 140 IMPORTANT INFORMATION — Service Schedule FREQUENCY OPERATION IN km ELECTRICAL Check battery electrolyte (level, leakage & charging) 5000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Check wiring harness, Relay, Fuses connections & functioning of electrical equipment (looseness, damage) 10000 ●...
  • Page 141 IMPORTANT INFORMATION — Car Record Sheet Date km reading Fuel filled Fuel consumption Remarks / Complaints CMYK +ve No. 133...
  • Page 142 IMPORTANT INFORMATION — Car Record Sheet Date km reading Fuel filled Fuel consumption Remarks / Complaints CMYK +ve No. 134...
  • Page 143 IMPORTANT INFORMATION — Record of Services Performed Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing Service reading Order Dealer's Service reading Order Dealer's Signature & Signature & At km. Stamp At km. Stamp PDI Free Labour 50,000 5,000 * 52,500 # 7,500 *# 55,000...
  • Page 144 IMPORTANT INFORMATION — Record of Services Performed Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing Service reading Order Dealer's Service reading Order Dealer's Signature & Signature & At km. Stamp At km. Stamp 97,500 # 1,45,000 1,00,000 1,50,000 # 1,05,000 # 1,55,000 1,10,000...
  • Page 145 Record of warranty repairs carried out — Chassis No._________________________ Odometer Repair Date Particulars of Repair Servicing Dealer's Signature & Stamp reading (km) Order No. CMYK +ve No. 137 CMYK +ve No. 137...
  • Page 146 Record of warranty repairs carried out — Chassis No._________________________ Odometer Repair Date Particulars of Repair Servicing Dealer's Signature & Stamp reading (km) Order No. CMYK CMYK +ve No. 138 +ve No. 138...
  • Page 147 Right Hand Regional Manager Gram Revolution Per Minute Gross Vehicle Weight Seconds Ignition Sq.cm. Square Centimeter Kilogram TASC Tata Motors Authorised Service Centre Kilometer TASP Tata Motors Authorised Service Point Km/h Kilometer per hour Volts Left Hand Watts Maximum Weight CMYK +ve No.
  • Page 148 CMYK +ve No. 140...
  • Page 149 TATA INDIGO DIESEL - ALPHABETICAL INDEX Fuses Accessory switch Digital Clock Door Locks Air Filter Analog Clock 52 A Driving Controls Gauges Driving in Adverse Conditions Gear Shift Lever & Shifting Pattern Ashtray Audio Warning Driving Petrol / Diesel Car Gear Shifting &...
  • Page 150 ALPHABETICAL INDEX Rear View Mirrors (Inner) Tyre / Tube Repairing Keys Reflex Reflectors Tyre Relays Tyre Rotation Roof Lamps LCD Monitor 52 B Running-In Instructions Lubricants Vehicle Dimensions Luggage Compartment Lamp Seat Belt & Seat Belt Adjustment Warranty Term & Condition Motorised rear view mirrors 52 A Service Instructions...

  • Page 151: Customer Support Network

    Tata Motors Main Dealerships (MD) • Tata Motors Authorised Service Centres (TASCs) * This list is dated August, 31 2004 and subject to amendments. Updated list will be available at dealerships and Regional offices of Tata Motors CMYK +ve No. 143...

This manual is also suitable for:

Indigo sxIndigo lsIndigo lx

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