TATA Motors Indica V2 Owner's Manual & Service Book
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TATA Motors Indica V2 Owner's Manual & Service Book

Diesel / diesel turbo (dl, dle, dls, dlg & dlx)
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Ofrecido por www.electromanuales.com
Tata Indica - V2
Diesel / Diesel Turbo
(DL, DLE, DLS, DLG & DLX)
Owner's Manual & Service Book
Passenger Car Business Unit
Mumbai Pune
This owner's manual is advised to be kept in the vehicle at all time.

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  • Page 1 Ofrecido por www.electromanuales.com Tata Indica - V2 Diesel / Diesel Turbo (DL, DLE, DLS, DLG & DLX) Owner's Manual & Service Book Passenger Car Business Unit Mumbai Pune This owner's manual is advised to be kept in the vehicle at all time.
  • Page 2 Ofrecido por www.electromanuales.com CAR IDENTIFICATION AND RECORD OWNER'S NAME Following items are provided ADDRESS with your Tata Indica : SELLING DEALER CODE 1. Owner's Manual & Service Book. 2. Battery Warranty Card. DATE OF DELIVERY 3. First Aid Kit. DATE OF REGISTRATION 4.
  • Page 3 Ofrecido por www.electromanuales.com Dear Indica customer, We are privileged to have you choose the Tata Indica V2. The car comes backed by the trusted Tata brand and is part of the stable of offerings from Tata Motors in the passenger car range.
  • Page 4 This owner's manual & service book include information on the operation and maintenance of various equipment installed on the different versions of Tata Indica V2 car. Please note that this manual applies all equipment including options not installed on your car.
  • Page 5 • Tata Motors Offices & Network • Preparing to Drive Fuel Economy • • Names & Address of Tata Motors Main Dealers • Driving in adverse conditions • (MDs), Tata Motors Authorised Service Centres Driving Diesel cars Driving safety •...
  • Page 6 Ofrecido por www.electromanuales.com 1800 209 6688...
  • Page 7 The information and specifications given in this book are To assist you in maintaining your Tata Indica V2 we have a valid as on the date of printing. Tata Motors reserves the network of dealers and Service Centres throughout the right to make changes in design and specifications and/ country.
  • Page 8 Switch off the engine during long stops at traffic jams or signals. If you need to keep the engine running, avoid Tata Motors is committed to producing cars using unnecessarily revving or stopping and starting. environmental friendly technology. A number of features have...
  • Page 9 Ofrecido por www.electromanuales.com ENVIRONMENTAL PROTECTION Taking Care of the Environment Do not pour used oils or coolants into sewage drains, garden This Owner’s Manual & Service Book contains further information soil or open streams. Dispose of the used filters and on driving precautions and maintenance care leading to batteries in compliance with the current legislation.
  • Page 10 Ofrecido por www.electromanuales.com WARRANTY Terms and Conditions We WARRANT each Tata Indica car and warranty. shall it apply if, in our opinion which parts thereof manufactured by us to be shall be final and binding, the car Any part which is found to be free from defect in material and is subjected to misuse, negligence, defective and is replaced by us under...
  • Page 11 Ofrecido por www.electromanuales.com WARRANTY Terms and Conditions retightening, wheel balancing, tyre replacements as a result of accident 10. Any claim arising from this rotation, adjustment of valve or collision. warranty shall be recognised only clearance, fuel timing, ignition if it is notified in writing to us or to This warranty is expressly in lieu of timing and consumables like bulbs, our authorised dealer without any...
  • Page 12 Ofrecido por www.electromanuales.com INFORMATION AT A GLANCE Filling Station Information ENGINE OIL UPTO DIPSTICK MAX.MARK ~ 4.0 Ltrs. (IDI) FUEL TANK CAPACITY 37 Litres 5.5 Ltrs (TCIC) * Premixed ready to use Engine Coolant = 6 Litres Windshield Washer reservoir = 3.5 Litres for DLX, 1.5 Litres for DL, DLE, DLS, DLG.
  • Page 13 Ofrecido por www.electromanuales.com INFORMATION AT A GLANCE Dimensions 1400 mm 785 mm 2400 mm 490 mm 1380 mm 3675 mm Note : Co-driver's side rear view mirrors for Deluxe & DLG version only...
  • Page 14 Ofrecido por www.electromanuales.com...
  • Page 15 Ofrecido por www.electromanuales.com BEFORE DRIVING • CONTROLS • INSTRUMENT PANEL • HEATING, VENTILATION & AIR CONDITIONING • INTERIORS & ACCESSORIES Rear View Mirrors Front Seat & Seat Adjustments Sunvisors Head Rest Glove Box Rear Seat Window Winding Seat Belt Adjustment Power Windows Tailgate Opening Tray Cover with Coin Holder...
  • Page 16 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls CONTROLS Digital Clock Instrument Heating, Ventilation Panel & A.C. Controls Air Vent Horn Pad Coin Box Accessory Switches Power Window Switch Pack Gear Shift Lever Plug Socket Parking Brake (if fitted)
  • Page 17 It is advisable to keep one of the keys in a safe place for use in case of an emergency. Do not use a locally made key, but obtain a duplicate through To open your Tata Motors dealer. Do not leave the key inside the car. Outside swing handle Door Locks :...
  • Page 18 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls On RHS Door Childproof Lock : Both the rear doors of the car are provided with childproof locks. Push the lock lever located on the vertical face near the rear lock downward before closing the door. The door which has been locked can no longer be opened from inside.
  • Page 19 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls 3. 'IGN' POSITION - This is for switching 'ON' the power supply to the following items : • Blower & A/C (HVAC) • Engine cooling fan • Horn • Plug Socket • Power window (if fitted) Accessories supply •...
  • Page 20 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls The following items are operated/powered without the key in the ignition switch : Hazard warning system, Stop lamps, Position lamps, Registration lamps, Illumination of A.C. control panel, Odometer display (LCD) of Instrument Panel, Roof lamp, Reading lamps, Engine lamp, Load Area Lamp, Central door locking, Audio warning unit, Memory of digital clock , Music System and Rear Windshield Demister.

  • Page 21: Before Driving

    Ofrecido por www.electromanuales.com BEFORE DRIVING Controls Combi-switch WIPER STALK LIGHT STALK FLASH HIGH BEAM FLICK WIPE SPRING RETURN SPRING RETURN DIP BEAM (NORMAL POSITION) HIGH BEAM FAST WIPE LEFT TURN SLOW WIPE (SIGNAL SELF CANCELLING) PUSH SWITCH LANE CHANGE LEFT (SPRING RETURN) FOR WASH &...
  • Page 22 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls Wiper Control Combi-Switch Lever - Left Lights Control Combi-Switch Lever - Right Selector Wiper Control Combi-switch Lever - Left Lights Control Combi-switch Lever - Right A. Wiper 'OFF' position A. Head lamp 'OFF' position B.
  • Page 23 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls Accessory Switches : (if installed) Accessory switches have been provided on the dash board near the steering column on the right hand side. 1. Rear windshield demister (unlatched switch) Accessory The switch is pushed and released to switch Switches 'ON' and the knob returns to the normal position.The function indicator lights up in amber...
  • Page 24 Ofrecido por www.electromanuales.com BEFORE DRIVING Controls Gearshift lever & Shifting pattern : The gearshift lever is mounted on the central console between the two front seats. The gearshift pattern is shown on the gear lever knob. The reverse gear should be engaged only when the car is stationary.

  • Page 25: Instrument Panel

    Ofrecido por www.electromanuales.com BEFORE DRIVING Instrument Panel INSTRUMENT PANEL Engine RPM Indicators* Speedometer Meter Temprature Gauge Set Knob Mode Selector Knob Fuel Gauge *Some indicators and Chrome ring may not be provided on certain clusters. CMYK +ve No. 25...
  • Page 26 Ofrecido por www.electromanuales.com BEFORE DRIVING Instrument Panel Turn Signal and Hazard Warning I) Turn Signal : Turn signal lamps can be operated only when the ignition supply is 'ON and by using the turn indicator switch on the combiswitch. The direction indicator (LHS) and (RHS) on the instrument cluster flashes alongwith external indicator lights as selected.
  • Page 27 Ofrecido por www.electromanuales.com BEFORE DRIVING Indicators Parking Brake Indicator cum Low Brake Fluid Warning Light When the ignition key is turned to the 'IGN' position, the symbols light up for the following : when the parking brake is applied, and/or when the brake fluid level in the container is low.
  • Page 28 Ofrecido por www.electromanuales.com BEFORE DRIVING Indicators Low Oil Pressure Indicator : When the ignition key is turned to the 'IGN' position, symbol lights up and goes off as soon as the required engine oil pressure is developed after starting the engine. If the low oil pressure indicator does not glow or remains 'ON' with the 'IGN' on and engine is running, it indicates a fault in the electrical circuit/lubrication system.
  • Page 29 Ofrecido por www.electromanuales.com BEFORE DRIVING Indicators Glow Plug Indicator Symbol lights up when the 'IGN' is switched 'ON' and goes off after a few moments automatically depending on the engine temperature, indicating readiness to start the engine. Do not start the engine until this light goes off. The duration of 'ON' time varies with engine block temperature and it glows for a longer duration with a cold engine.
  • Page 30 Ofrecido por www.electromanuales.com BEFORE DRIVING Gauges Speedometer, Main Odometer and Tripmeter (on LCD) : The speedometer indicates the car speed in km/hr. The odometer records the total distance the car has been driven. The tripmeter can be used to measure the distance travelled on each trip or between fuel fillings.
  • Page 31 Ofrecido por www.electromanuales.com BEFORE DRIVING Gauges The 'SET' knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen tripmeter and varies the intensity level of instrument panel illumination. The panel illumination intensity varies among preset levels as follows : Intensity Level Indicator = = = =...
  • Page 32 Ofrecido por www.electromanuales.com BEFORE DRIVING Gauges / Audio Warning Temperature gauge : The gauges indicates the temperature level of the engine coolant. The red zone at 'H' indicates temperatures higher than normal. A visual warning indication (Red coloured) comes 'ON' indicating that when the coolant temperature is higher than normal.
  • Page 33 Ofrecido por www.electromanuales.com BEFORE DRIVING Audio Warning Audio Warning Unit Seat Belt Reminder (Beeper) : (If installed) When the key is in the 'IGN' position and the driver's seat belt has not been fastened, an audio warning comes 'ON'. Please fasten the seat belt.
  • Page 34 Ofrecido por www.electromanuales.com Audio Warning & Headlamp leveling switch BEFORE DRIVING 'Key in' warning Beeper : (if installed) When the ignition is turned to 'OFF' position and the key is not removed from the switch, an audio beep comes on if driver door is open.The beeper wiil go 'OFF' after a few seconds automatically if warning is ignored or if the key is removed / door is closed.
  • Page 35 Ofrecido por www.electromanuales.com BEFORE DRIVING Audio Warning / Tail Lamps Lamps 'ON' Reminder (if installed) An audio warning (beeper) is provided to inform the driver that the headlamps/position lamps are left 'ON'. This comes 'ON' when the driver removes the key and opens the door. Switch 'OFF' the lamps, before leaving the car.
  • Page 36 Ofrecido por www.electromanuales.com BEFORE DRIVING Heating, Ventilation and Air Conditioning Air Flow Pattern Towards Windscreen (Defrost) Side Air Vents Central Air Vents Towards Towards Foot Board Foot Board...
  • Page 37 Ofrecido por www.electromanuales.com BEFORE DRIVING Heating, Ventilation & Air Conditioning HEATING, VENTILATION & AIR CONDITIONING (if installed) A. Temperature Control Knob : The air temperature in the car can be controlled by operating the temperature control knob (A) at the left hand side of the control panel.
  • Page 38 Ofrecido por www.electromanuales.com BEFORE DRIVING Heating, Ventilation & Air conditioning C. Air Direction Control Knob : The air flow can be changed by turning the switch (C) to the desired direction. Towards face Towards face and feet Towards feet Towards feet and windshield (Recommended for clearing fogging on windshield) A.C.
  • Page 39 Ofrecido por www.electromanuales.com BEFORE DRIVING Heating, Ventilation & Air conditioning E. Air Circulation Switch : • In HVAC version to put air circulation mode in recirculation, press switch 'E'. The indicator lamp will show air circulation is in recirculation. Indicator To put vehicle in Fresh mode release switch 'E'.
  • Page 40 Ofrecido por www.electromanuales.com BEFORE DRIVING Heating, Ventilation & Air conditioning To achieve quick cooling effect, open the windows briefly while Defrosting : (For vehicles fitted with HVAC unit) you operate the air conditioner, with air circulation switch is in Fresh mode, fan at higher speed and air direction towards In low temperature areas, to clear frost formation outside the 'FACE'.
  • Page 41 Ofrecido por www.electromanuales.com BEFORE DRIVING Heating, Ventilation & Air conditioning Quick Heating : All settings as explained above except air circulation switch to recirculation. Close Once vehicle is heated switch back to fresh mode. Open Air flow Direction Control Knob Ventilator : The air flow can be adjusted continuously with the rotary control knob at the vents on the dash board.
  • Page 42 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories REAR VIEW MIRRORS Exterior Mirrors : Driverside only (alternate) Both sides (if fitted) The rear view mirror is fitted on the door from the outside and can be adjusted by the lever provided inside the door. In some versions the mirrors are provided on both the doors.
  • Page 43 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Cup Holders When not in use keep the sunvisors in their stowed position otherwise they may block the driver's vision. Glove Box : The glove box is located on the dash board in front of the co-driver's seat.
  • Page 44 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Power Windows : (if installed) All the window glasses can be operated by means of switches, provided on the floor console near the gear shift lever for all the four windows. In some version, power windows are provided only on front doors. These can be operated only when the key is in the 'IGN' position.
  • Page 45 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Tray Cover with coin holder : Tray cover is provided on centre cluster for the occupants of front seat. Inside tray cover coin holder is provided to place all types of coins. To open tray cover, first push it gently at the middle and then pull out slowly.
  • Page 46 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Rear Ash Tray : (if fitted) Ash trays are provided on both rear doors for the occupants at the rear. To open the rear ash tray press the lid, it will rotate outward. To remove the ashtray open fully and press down to disengage the top piot pin.
  • Page 47 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Roof Mounted Interior Light & Reading Lamps : Interior roof lighting and reading lamps with inbuilt switches are provided on the roof near the rear view mirror. The switch for the reading lamps, has 3 positions - LEFT SIDE RIGHT SIDE READING LAMP...
  • Page 48 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Front Seats and Seat Adjustments : Front Seats : Both the driver and co-driver seats are of bucket type to provide maximum riding comfort. Moving the seats forward and backward : To adjust the seat position, lift the lever under the seat cushion front, then move the seat to the desired position and release the lever.
  • Page 49 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Head-rest : (Adjustable on the front seat & fixed on the rear seat) Head-rests are designed to help reduce the risk of neck injuries in case of accidents. For best protection, adjust the top of the headrest, so that it is in level with one's ears.
  • Page 50 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories SOMERSAULT POSITION Lugguage space after summersault Lugguage space before summersault operation operation...
  • Page 51 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Seat Belt Seat belts have been provided on the front seats (with micro swtich on driver's side for the deluxe model) Always wear seat belts, while driving. Seat belt adjustment : 1. Pull the tongue across your body and insert it into the buckle. 2.
  • Page 52 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories 10. The belts are meant (intended) for adult occupants only. 11. The belts if required should be repaired, by authorised personnel only. 12. The belts should not be disassembled, if required, authorised personnel only should carry out disassembly and assembly.
  • Page 53 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Fuel flap opening : The fuel flap is located on the left rear side of the car. The fuel flap can be opened by pulling the opening lever located near the tailgate opening Antenna lever and can be locked by simply closing the flap.
  • Page 54 Ofrecido por www.electromanuales.com BEFORE DRIVING Interiors and Accessories Load Area Lamp (if installed) A lamp is fitted in the luggage compartment to illuminate the luggage area, when required. To operate this lamp, a simple ON/OFF switch is provided along with this lamp. For the lamp to come 'ON' with the opening of tailgate, the switch should be in 'ON' position.
  • Page 55 Ofrecido por www.electromanuales.com...
  • Page 56 Ofrecido por www.electromanuales.com STARTING AND DRIVING THE CAR • CHECK LIST • STARTING & STOPPING • PREPARING TO DRIVE • FUEL ECONOMY • DRIVING IN ADVERSE CONDITIONS • DRIVING DIESEL CARS • DRIVING SAFETY...
  • Page 57 Ofrecido por www.electromanuales.com STARTING & DRIVING Opening & Closing the Bonnet OPENING & CLOSING THE BONNET Opening : 1. Ensure that the car is in neutral gear with the parking brake applied. Bonnet 2. Pull the bonnet release lever located under the right hand corner release of the dash board.
  • Page 58 Ofrecido por www.electromanuales.com STARTING & DRIVING Check List Check Adjust Ensure 1. Tyre pressure 1. Front seat 1. Bonnet is fully closed 2. Coolant level 2. Rear view mirrors 2. All doors are properly closed 3. Engine oil level 3. Seat belts are fastened 4.
  • Page 59 Ofrecido por www.electromanuales.com STARTING & DRIVING Fuel & Engine Oil Level Fuel Level : 3. Pull out the dipstick again and observe the oil level on the dipstick. Check fuel level on the gauge in the instrument panel. If the 4.
  • Page 60 Ofrecido por www.electromanuales.com STARTING & DRIVING Engine Coolant & Brake Fluid Level Engine Coolant Level : The coolant level is visible through the translucent reservoir. It should be between max. & min. marks. If it seems less, add premixed coolant into the auxiliary tank upto the max.
  • Page 61 Ofrecido por www.electromanuales.com STARTING & DRIVING Starting & Stopping STARTING THE ENGINE Before starting the engine : • Apply the parking brake fully. • Ensure that the gear lever is in neutral position. Starting the Engine : • Insert the key into the switch and turn it to 'IGN' position. •...
  • Page 62 Ofrecido por www.electromanuales.com STARTING & DRIVING Starting & Stopping Stopping the Engine : Do not leave the key inside the car. • Let the car come to a stop and engine to idle. Do not leave children unsupervised in the car. •...
  • Page 63 Ofrecido por www.electromanuales.com STARTING & DRIVING Preparing To Drive Preparing to Drive : Running-in instructions : The following checks and adjustments should be carried out During running-in period i.e. first 1000 km. follow the running- before you start driving the car. in instructions given below : •...
  • Page 64 Ofrecido por www.electromanuales.com STARTING & DRIVING Preparing To Drive Gear Shifting : All forward gears being synchronised, provide for easy and effortless gear shifting. Always remember to press the clutch pedal fully while shifting the gears and also to release the clutch pedal gently. Avoid sudden clutching i.e.
  • Page 65 Ofrecido por www.electromanuales.com STARTING & DRIVING Preparing to Drive Gear Shifting Appropriate gear change speeds for good pick-up Speed (kmph) Speed (kmph) Upshift Downshift 1st to 2nd - 30 2nd to 1st - 20 2nd to 3rd - 50 3rd to 2nd - 35 3rd to 4th - 75...
  • Page 66 Ofrecido por www.electromanuales.com STARTING & DRIVING Fuel Economy INSTRUCTIONS TO IMPROVE FUEL ECONOMY : Always have the engine tuned correctly through recommended maintenance at an Authorised Service Your car's fuel economy is mainly dependent on your style of outlet. driving. To operate your car as economically as possible, use the Proper Driving Practices : following driving suggestions.
  • Page 67 Ofrecido por www.electromanuales.com STARTING & DRIVING Driving In Adverse Conditions Driving Through Water : • Never venture to drive through water when it flows above the stone guard or above the tyre centre line. • The engine may get seriously damaged if attempts are made to cross through deep water.
  • Page 68 Ofrecido por www.electromanuales.com STARTING & DRIVING Driving In Adverse Conditions Driving on a Rainy Day : • Check wiper blades for proper functioning. • Check brakes, steering and windows. • Check tyres for wear and tyre pressure. Worn out tyres are unsafe on wet roads.
  • Page 69 Ofrecido por www.electromanuales.com STARTING & DRIVING Driving In Adverse Conditions Towing the Vehicle : • For towing a car, the best way is to use a wrecker. • Alternatively use a rigid tow bar. • Avoid using a flexible cable or rope as your car may crash into the car towing your car when it stops suddenly.
  • Page 70 Ofrecido por www.electromanuales.com STARTING & DRIVING Driving Safety DRIVING SAFETY Mobile phones CAR SAFETY CHECKS Seat-Belt Avoid using mobile phones while W i n d s h i e l d / w i p e r / w i n d s h i e l d driving.
  • Page 71 Ofrecido por www.electromanuales.com STARTING & DRIVING Driving Safety Side indicators / Hazard warning when subjected to extreme conditions, there is a breakdown and the vehicle is parked at the side of road, then the such as high speed, high load and high Ensure that all side indicators/hazard triangle is to be kept as per instructions outside temperature.
  • Page 72 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE • Engine Compartment • Engine Compartment Lamp • Windshield Washer • Air Filter • Engine Cooling System • Engine Oil & Oil Filter • Engine Belt Tension • Fuel Filter • Transaxle Oil •...
  • Page 73 Ofrecido por www.electromanuales.com...
  • Page 74 Ofrecido por www.electromanuales.com MAINTENANCE POINTS Engine Compartment Engine Compartment Engine Compartment Lamp Brake Fluid Container Engine Oil Filling Cap Fuse Box & Relay (if fitted) Auxiliary Tank Windshield Washer Filling Air Filter Power Steering Fluid Container Dip Stick Battery (if fitted)
  • Page 75 Ofrecido por www.electromanuales.com MAINTENANCE POINTS — Engine Compartment 475 IDI (TCIC) Diesel Engine (BS-III) Brake Fluid Container (Behinf Intercooler) Intercooler Engine Oil Filling Fuse Box & Relay Auxiliary Tank Windshield Battery Washer Filling Air Filter Air Filter Service Indicator Power Steering Fluid Container (if fitted) Dip Stick...
  • Page 76 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Compartment Lamp & Windshield Washer ENGINE COMPARTMENT LAMP : (if fitted) Engine compartment lamp is provided to illuminate the engine compartment. A push - pull type switch is provided to operate the lamp. Push-Pull Switch Do not forget to switch 'OFF' the engine compartment lamp before closing the bonnet.
  • Page 77 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Air Filter AIR FILTER : The air filter element should be periodically cleaned. Replace the air filter element with a new one, if necessary. Always use a genuine air filter element. The air filter is located on the LH side of the engine compartment. Replacement of Air Filter Element : a) Remove the cover of the air filter, by loosening the clips.
  • Page 78 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Cooling System ENGINE COOLING SYSTEM : If engine overheating occurs, there could be a fault in the cooling system which may be due to : 1. Insufficient coolant in the cooling system or dirt/scales having accumulated inside the cooling water passages especially in the radiator core.
  • Page 79 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Cooling System Bleeding procedure for Cooling System : (For new filling or during reconditioning after complete draining) a) Fill coolant from the auxiliary tank (Branded premixed engine coolant) after ensuring all hoses are secured and leak proof. b) During filling, keep the bleeding screw on the hose from cylinder head to radiator loose.
  • Page 80 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Cooling System Replacing Engine Coolant : The cooling system should be completely drained and refilled with new coolant at the specified intervals. 1. Touch the engine and radiator only after ensuring that they are cold. 2.
  • Page 81 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Oil & Oil Filter Changing of Engine Oil and Oil Filter : Change the oil and oil filter cartridge at specified intervals (Engine oil and oil filter cartridge may be changed earlier if the car is operating in sandy/dusty conditions).
  • Page 82 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Oil & Oil Filter Oil Filler Cap 7. Fill recommended quantity of fresh engine oil in the crank case and secure the oil filler cap in its place. Dip Stick 8. Start the engine and run for a few minutes. Do not heat up the engine.
  • Page 83 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Engine Belt Tension Belt Tension : Check the condition of belts on the engine. Examine the edges of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your thumb midway between the pulleys for the alternator belt, power steering pump belt and A.C.
  • Page 84 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Fuel Filter Fuel System Maintenance The fuel filters are located behind the radiator. For draining the fuel filters, place the car on a pit or two pole hoists, loosen drain plugs by 1-2 turn and drain out water and other sediments at every 5000 kms or earlier depending on operating conditions to ensure that no water is allowed to enter the fuel system.
  • Page 85 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Transaxle Transaxle Oil : Checking of Oil Level : 1. Clean the oil level plug and the surrounding area. 2. Remove the oil level plug and check whether oil is dripping out. The oil level must not be below the filler plug.
  • Page 86 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Fuel Filling Cap FUEL FILLING CAP : The fuel filler cap is located on the left rear side of the car. The fuel filler lid can be unlocked by pulling the opening lever located on the out- board side of the driver's seat and locked by simply closing the lid.
  • Page 87 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Clutch & Brakes CLUTCH : The Tata Indica is provided with a 190 mm dia single plate dry friction diaphragm type, pre-loaded release bearing clutch which is mechanically actuated by a cable connecting the clutch pedal & the clutch release lever.
  • Page 88 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Clutch & Brakes NOTE : Vacuum Assistance : The hydraulic brake system of Tata Indica is assisted by a vacuum booster which reduced the effort of driver during braking. In the unlikely event of disruption in supply of vacuum to the booster (e.g.
  • Page 89 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Clutch & Brakes 9. Tighten bleed screw and remove tube. 10. Replace dust cap on bleed screw. 11. Repeat same procedure on rear right, front right and then rear left. 12. If bleeding continues without success it means air is being drawn in Front Rear past the bleed screw threads.
  • Page 90 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Clutch & Brakes Brake and clutch pedal adjustment : 1. Ensure that clutch pedal height is the same as the brake pedal height. 2. Connect the front end of the clutch cable to the clutch release lever and adjust the cable by setting the nut by hand so as to get clutch pedal height same as brake pedal height, and cable is tight.
  • Page 91 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Power Steering Brake Fluid : Brake Fluid Container Check the level of brake fluid in the brake fluid container. It should be between the Min. and Max. marks. If not, then add brake fluid. Clean the area surrounding the cap before opening the cap.
  • Page 92 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Power Steering Procedure for Oil Filling and Bleeding of Power Steering (Ensure that the Power Steering fluid reservoir is clean before starting any work) 1. Fill the reservoir till it is nearly full, when the system is newly installed otherwise fill up to 'Max' mark on reservoir.
  • Page 93 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Power Steering 6. Once the system is bled properly and free from foaming, there should not be any appreciable change in the oil level in the reservoir, when the engine is started or stopped repeatedly. 7.
  • Page 94 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Battery BATTERY : Use a proper wrench to loosen and remove cables from the terminals. Always disconnect the negative (-ve) cable first Check the battery for proper electrolyte level and corrosion on and reconnect it last. the terminals.
  • Page 95 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Catalytic Converter Catalytic Converter : (if fitted) To reduce exhaust pollution, the vehicle is fitted with Diesel Oxidation Catalytic Converter. The two way Catalytic Converter has coating of precious metals which enables conversion of pollutants. Care of the catalytic Converter The catalytic Converter does not require any special maintenance however, following precaution should be taken for the effective...
  • Page 96 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE EGR System EGR System (if installed) : To reduce exhaust pollution from your car, the engine is provided with exhaust gas recirculation (EGR) system. EGR Switch on throttle Vacuum Vacuum The engine is fitted with EGR pipe, vacuum tubes, EGR Electropneumatic Pump Tube...
  • Page 97 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Starting With Jump Leads Starting the Engine with Jump Leads : The engine of a car with a discharged battery may be started by transferring electrical power from a battery in another car. This may be dangerous as any deviation from the following instructions could lead to personal injury resulting from any battery explosion, as well as damage to the electrical systems in both cars.
  • Page 98 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Wheels & Tyres Connect leads in the order as shown in the sketch : Discharged battery • Do not connect the lead to the negative terminal of the discharged battery. • The connection of the -ve lead point should be as far away from the discharged battery as possible and close to the starter motor on engine/transaxle.
  • Page 99 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Wheels & Tyres • Loosen the wheel pins of the wheel to be changed slightly. Keep the spare wheel to be fitted nearby. • Jack up the car by placing the jack at the appropriate location. •...
  • Page 100 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Wheels & Tyres Wheel Alignment : Correct wheel alignment helps to ensure uniform tyre wear. You should get your car’s wheel alignment checked regularly as per recommendation. In case uneven tyre wear is observed, the vehicle’s wheel alignment should be checked as soon as possible.
  • Page 101 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Wheels & Tyres Tyres : Check for inflation and condition of your car tyres periodically. Inflation : Check the pressure in the tyres when they are cold. Refer to the tyre information label fitted on the driver side doorpost for correct cold tyre pressure.
  • Page 102 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Wheels & Tyres You should look for : Tyre Rotation • Bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these conditions. •...
  • Page 103 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Wheels & Tyres Ensure that balancing weights are not disturbed during removal of tyres. Check the balance weight prior to the removal of the tyre. If found loose, mark its location on the rim & refit properly. Balance the wheel after every dismantling and assembly of tyre on the wheel rim.
  • Page 104 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Electricals Fuses & Relays : LOCATION OF FUSE BOX & RELAYS The electrical circuits in your car have fuses to protect the wiring from accidental short circuit or sustained overload. Fuses and relays are located at 3 locations in your car as shown in the sketch.
  • Page 105 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Electricals Head Lamps : The head lamps are provided with halogen lamps of H4 type with double filament for providing straight ahead illumination of the road for long distance or a dip beam which illuminates the road immediately ahead for short distance visibility.
  • Page 106 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Electricals Head Lamp Bulb Replacement : • Switch 'OFF' the head lamps & ensure that the bulb is not hot. • Open the bonnet and remove the lamp connector from the head lamp bulb. •...
  • Page 107 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Car Care CAR CARE : The car is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the car body. Dirt, insects, bird droppings, oil, grease, fuel and stone chippings should be removed as soon as possible.
  • Page 108 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Car Care Cleaning of Windows, Front & Rear Glasses : Inflate the tyres to 0.5 bar above the normal specified pressure and check it at regular intervals. Clean the windows inside and outside with commercially available glass cleaners.
  • Page 109 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Car Care FOLLOWING GUIDELINES WILL HELP YOU TO BETTER PROPER PARKING : PROTECT YOUR INDICA FROM CORROSION Always park your vehicle in shade to protect it from harsh sunlight or in a well-ventilated garage so that there is no PROPER CLEANING : dampness on any part of the vehicle.
  • Page 110 Ofrecido por www.electromanuales.com MAINTENANCE & CAR CARE Car Care WAXING : 4. Avoid driving on gravel roads, as the possibility of paint chip off due to the impact of stones is high. If you are driving on Waxing and polishing is recommended to maintain the gloss freshly tarred road, check immediately afterwards for any and wet-look appearance of your paint finish.
  • Page 111 Ofrecido por www.electromanuales.com...
  • Page 112 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS • ENGINE • CLUTCH • TRANSAXLE • BRAKES • STEERING SYSTEM • ELECTRICAL • SUSPENSION...
  • Page 113 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Engine/Clutch These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problems should be attended to in an Authorised Service outlet by following the repair procedures given in the Workshop Manual. SR.
  • Page 114 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Transaxle SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Poor pickup Accelerator cable loose Get it adjusted correctly • Air in the fuel system Remove the air • Clogged fuel filter Clean / Replace the element •...
  • Page 115 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Transaxle SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN CLUTCH • Clutch slipping Improper pedal travel Adjust pedal travel • Rusted clutch cable Replace cable • Oil on clutch disc Clean or replace disc at Authorised Service outlet •...
  • Page 116 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Brakes SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Damaged clutch pressure plate Replace clutch cover/disc • Worn synchrocones Replace • Worn dog teeth on sleeve or gear Replace sleeve or gear •...
  • Page 117 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Steering System SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • One side brake pipe clogged Get the brake line cleaned • Defective tandem master cylinder Rectify/Replace tandem master cylinder • Brake Squeal Defective brake lining Replace •...
  • Page 118 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Electrical/Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN ELECTRICAL • Battery charge & engine oil Battery terminal loose or Check connections pressure lamp in cluster not disconnected • operating when key is in 'IGN' Battery completely dead Get the battery properly position...
  • Page 119 Ofrecido por www.electromanuales.com EMERGENCY SERVICE TIPS Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Wobbly wheel or tyre Replace wheel or tyre • Defective tyre Replace tyre • Hub play not proper Adjust hub play • Brake grabbing Check and rectify •...
  • Page 120 Ofrecido por www.electromanuales.com IMPORTANT INFORAMTION • AGGREGATE NUMBERS • FUEL, COOLANTS & LUBRICANTS • TECHNICAL SPECIFICATIONS • SERVICE SCHEDULE • CAR RECORD SHEET...
  • Page 121 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Aggregate Numbers LOCATION OF AGGREGATE NUMBERS Engine Number Chassis Number Transaxle Number Chassis Number Plate...
  • Page 122 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Fuel, Coolants & Lubricants Fuel : Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling. High speed diesel conforming to IS 1460 or DIN 51601 or equivalent is recommended to be used as fuel. Note : where catalytic converter is fitted, it is mandatory to use At very low temperatures fluidity of diesel may become Diesel fuel with sulphur contents less than 0.25%.
  • Page 123 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Fuel, Coolants & Lubricants Coolants : Presence of dirt in the coolant chokes up passages in the radiator, cylinder head and cylinder block, thereby causing insufficient cooling of engine. To prevent rust formation and freezing of coolant inside the passages of radiator, cylinder block and cylinder head, use branded premixed coolant (ready to use).
  • Page 124 IMPORTANT INFORMATION Co-branded Fuel, Coolants & Lubricants PLEASE USE ONLY GENUINE ENGINE OILS, COOLANTS, LUBRICANTS, ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE OF YOUR TATA INDICA DIESEL... ITEM...
  • Page 125 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Technical Specifications ENGINE : CLUTCH Model Tata 475 IDI (for BS-II) Type Single plate dry Tata 475 IDI 03 NA (for BS-III) friction diaphragm type Tata 475 IDT 15 TCIC Outside diameter 190 mm Type Water cooled, of clutch lining 200 mm (Turbo)
  • Page 126 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Technical Specifications TURBO STEERING Gear ratios 3.64 3.64 DL & DLE : 1) Manual Rack & Pinion 1.95 1.95 with A/c Version Steering Gear with 1.27 1.13 collapsible steering column 0.88 0.78 0.64 0.636 DLS, DLG , DLX & : 2) Hydraulic Power assisted Rev.
  • Page 127 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Technical Specifications WHEELS & TYRES 12. PERFORMANCE (kmph) Tyres 165/65 R13(BSII & BSIII) Max. speed at rated GVW 140(BS II & BS III) 165/65 R14 (Turbo) 160 (Turbo) Wheel rims 4.50 J x 13 stylised steel rims 5 J X1A stylised steel rims (Turbo) 13.
  • Page 128 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Technical Specifications 14. WEIGHT (kg) (TOLERANCE AS PER EEC 92/21) DLS/DLG TURBO Complete car kerb weight as per ISO:1176 1000 1005 1050 (with spare wheel & tools) Gross Vehicle Weight 1380 1395 1400 1405 1450 Payload 15.
  • Page 129 To achieve this please follow the instructions as stated. Workshop, Tata Motors Authorised Service Centre (TASC) or Tata Motors Your Car is entitled to four free services (labour only). The free service coupons are attached to the sales invoice. Please present Authorised Service Point (TASP).

  • Page 130: Important Information

    Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Service Schedule FREQUENCY OPERATION IN KM Wash and clean the car At every service x x x x x x x x x x x x x x x x x x x x DIESEL ENGINE (475IDI) Clean air filter 5000 x x x x x x x x x x x x x x x x x x x x...
  • Page 131 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Service Schedule FREQUENCY OPERATION IN KM Check brake drums and shoes wear, anchor plate mounting bracket 10000 Check brake master cylinder, wheel cylinder, mounting bolts, caliper & PCRV for proper 30000 operation / condition, repair if necessary Check brake hoses and pipes for leakage / damage &...
  • Page 132 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Service Schedule FREQUENCY OPERATION IN KM ELECTRICAL Check battery electrolyte (level, leakage & charging) 5000 x x x x x x x x x x x x x x x x x x x x Check wiring harness.
  • Page 133 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Car Record Sheet Date Km. reading Fuel filled Fuel consumption Remarks / Complaints...
  • Page 134 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Car Record Sheet Date Km. reading Fuel filled Fuel consumption Remarks / Complaints...
  • Page 135 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Record of Services Performed Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing Service reading Order Dealer's Service reading Order Dealer's Signature & Signature & At km. Stamp At km. Stamp PDI Free Labour 50,000 55,000 5,000 *...
  • Page 136 Ofrecido por www.electromanuales.com IMPORTANT INFORMATION Record of Services Performed Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing Service reading Order Dealer's Service reading Order Dealer's Signature & Signature & At km. Stamp At km. Stamp 1,50,000 1,00,000 1,55,000 1,05,000 1,60,000 1,10,000...
  • Page 137 Ofrecido por www.electromanuales.com Record of warranty repairs carried out Chassis No._____________________ Odometer Repair Date Particulars of Repair Servicing Dealer's Signature & Stamp reading (km) Order No.
  • Page 138 Ofrecido por www.electromanuales.com Record of warranty repairs carried out Chassis No._____________________ Odometer Repair Date Particulars of Repair Servicing Dealer's Signature & Stamp reading (km) Order No.
  • Page 139 Right Hand Regional Manager Gram Revolution Per Minute Gross Vehicle Weight Seconds Ignition Sq.cm. Square Centimeter Kilogram TASC Tata Motors Authorised Service Centre Kilometer TASP Tata Motors Authorised Service Point Km/h Kilometer per hour Volts Left Hand Watts Maximum Weight...

  • Page 140: Alphabetical Index

    Ofrecido por www.electromanuales.com ALPHABETICAL INDEX Fuel Filling 85 Fuel Flap Opening 52 Aggregate Numbering 120 Digital Clock 45 Fuel Gauge 32 Air Filter 76 Door Locks 17 Fuel Level 58 Air Flow Pattern 35 Driving on a Rainy Day 67 Fuels 121 Audio Warning 33 Driving Safety 71...
  • Page 141 Ofrecido por www.electromanuales.com ALPHABETICAL INDEX Rear Seat 48 Rear Seat Somersault Position 49 Tail Lamp 34 Lamp 'ON' Reminder 34 Rear View Mirrors 41 Load Area Lamp 53 Tailgate Opening 51 Rear Windshield Demister 23 Low Brake Fluid Warning Light 27 Technical Specification 124 Rear Windshield Wiper 23 Temperature Gauge 32...
  • Page 142 Names & Addresses of Tata Motors – Main Dealerships (MD) – Tata Motors Authorised Service Centres (TASCs) – Tata Motors Authorised Service Points (TASPs) * This list is dated 31st August, 2004 and subject to amendments. Updated list will be available at dealerships and Regional offices...

This manual is also suitable for:

Indica v2 dlIndica v2 dleIndica v2 dlsIndica v2 dlgIndica v2 dlx

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