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Alto Encore R Operator's Manual

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See also: Electrical Troubleshooting Manual
E
Operator's
Manual
Beginning with Serial No. 178575
READ THIS BOOK!
This book has important information for the use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your machine could result in injury
to you or to other personnel; damage to the machine or to other property could occur as well. You must have
training in the operation of this machine before using it. If you or your operator (s) cannot read English, have
this manual fully explained before attempting to operate this machine.
Si Ud. O sus operadores no pueden leer el Ingés, se hagen explicar este manual completamente antes de
tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: Alto U.S., Inc.,1100 Haskins Road, Bowling Green, Ohio 43402.
Part No. 2-86-00207
022800.
AMERICAN-LINCOLN
TECHNOLOGY
1998 American-Lincoln Technology®
ENCORE R
SCRUBBER
ISO 9001
U L
®
#
FILE A2287
Printed in the U.S.A

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  • Page 1 ISO 9001 All directions given in this book are as seen from the operator's position at the rear of the machine. ® For new books, write to: Alto U.S., Inc.,1100 Haskins Road, Bowling Green, Ohio 43402. FILE A2287 Part No. 2-86-00207 1998 American-Lincoln Technology®...

  • Page 2: Table Of Contents

    Steering Adjustment-Pivot Adjustment ..................... 1-22 Steering Adjustment-Sprocket Adjustment ..................1-23 Solution Feed Hoses ........................1-23 Sweeper Option-Drive Belt Adjustments ..................1-24 Battery Removal ..........................1-24 Battery Charging Instructions ......................1-24 Trouble Shooting ..........................1-26 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operator’s Manual...
  • Page 3 Spray Wand Option .......................... 3-25 Squeegee Wand Option ........................3-27 Battery Options ..........................3-28 Connection Drawing Sweeper Option ....................3-31 Spare Parts Kits 34”, 38”, & CE Kit ....................3-33 Index ..............................3-34 Warranty ..............................3-37 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 4: Specifications

    SPECIFICATIONS SPECIFICATION FOR THE ENCORE R 34” AND 38” POWER SUPPLY Encore R (34”) 36 volt (3-12 volt batteries) 228 AH Encore R (38”) 36 volt (6-6 volt batteries) 340 AH or 370 AH CHARGER Encore R (34” & 38”)
  • Page 5 SPECIFICATIONS Encore R (38”) Machine 33.5” (85 cm) Brush Housings 41.0” (104.14 cm) Squeegee 42.0” (106.68 cm) HEIGHT 51” (129.54 cm) HEIGHT W/OHG 80” (203.2 cm) WEIGHT Encore R (34”) 1800 lb. (817.25 kg) Encore R (38”) 1820 lb. (826.33 kg)

  • Page 6: Safety Precautions

    Always stop the machine on a level surface, put the power switch in the “O” position. Engage the parking brake. To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock. AMERICAN LINCOLN TECHNOLOGY ENCORE R Operator’s Manual...
  • Page 7 Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine. Get new labels and decals from American-Lincoln. Your ENCORE R battery machine has been shipped complete, but do not attempt to operate without reading the following instructions: AMERICAN LINCOLN TECHNOLOGY...

  • Page 8: Machine Preparation

    MACHINE PREPARATION C1836 FIGURE 1 Your ENCORE R battery machine has been shipped complete, but do not attempt to operate without reading the following instructions: 1. Uncrate machine 2. Install scrub brushes, as outlined in the Maintenance section of this manual.

  • Page 9: Machine Controls

    C1839 FIGURE 3 HORN BUTTON - (See Figure 3) The horn button is located on the floor of the ENCORE R operator’s compartment to the left of the pedals. Light Switch (OPTION) The light switch will activate any of the light options. The switch is active at all times.

  • Page 10: Squeegee Blade Switch

    KEY SWITCH - (See Figure 6) C1878 FIGURE 6 The Key Switch turned to the right, the “I” position, will activate all machine systems. The optional lights can be activated in the “O” position. C1843 FIGURE 7 AMERICAN LINCOLN TECHNOLOGY 1-10 ENCORE R Operator’s Manual...

  • Page 11: Scrub Brush Switch

    The hour meter is activated when the key switch is in the “on” position. The meter indicates the time, in Hours that the machine has been operated. This is useful for deter- mining service intervals. C1847 FIGURE 10 1-11 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 12: Pre Sweep Option

    The foot brake is not a method for slowing machine travel or for stopping under normal conditions. This is accomplished with the accelerator and directional control pedal. C1848 FIGURE 12 AMERICAN LINCOLN TECHNOLOGY 1-12 ENCORE R Operator’s Manual...

  • Page 13: Accelerator & Directional Control Pedal

    If the machine is moving forward, briefly depress the upper portion of the pedal. If the machine is moving in reverse, briefly depress the lower portion of the pedal. 1-13 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 14: Operating Instructions

    4. Vary your foot pressure on the directional control pedal to obtain desired travel speed. 5. To stop, allow directional control pedal to return to neutral (centered) position. (Pedal will automatically return to neutral when foot pressure is released). 6. Set parking brake. AMERICAN LINCOLN TECHNOLOGY 1-14 ENCORE R Operator’s Manual...

  • Page 15: To Begin The Cleaning Operation

    Discontinue the cleaning operation whenever a solution tank is empty or a recovery tank is full. At this time, discontinue the scrubbing cycle, put all controls in the forward position for transport and drive to the drain area. 1-15 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 16: Post Operation Checklist

    Replace squeegee rubbers when all usable edges have become rounded with wear, impairing the wiping action. To order replacement squeegee rubbers, see the parts list in this manual. AMERICAN LINCOLN TECHNOLOGY 1-16 ENCORE R Operator’s Manual...

  • Page 17: Helpful Hints For Cleaning

    This is equivalent to starting out in “HIGH” and puts needless strain on the drive system. Periodically, turn the sweeping broom end for end to prevent the bristles from “settling” in one direction. 1-17 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 18: Service Chart

    Refer all Maintenance and Service Requirements to Qualified Maintenance Personnel. Do not attempt to service this machine until you have read and understood all Safety Warnings associated with the equipment you are working on. AMERICAN LINCOLN TECHNOLOGY 1-18 ENCORE R Operator’s Manual...
  • Page 19 Wipe any acid from the machine or the tops of the batteries. Do not add acid to a battery after installation. WARNING Always wear eye protection and protective clothing when working near batteries. NO SMOKING. 1-19 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 20: Service Instructions

    2. Inspect the squeegee blade. 3. If the blade is worn, turn the blade so that a new edge is in the wiping position. 4. Reinstall squeegee assembly on the machine. C1877 FIGURE 19 AMERICAN LINCOLN TECHNOLOGY 1-20 ENCORE R Operator’s Manual...

  • Page 21: Squeegee Wheel Adjustment

    3. Loosen the jam nut located above the squeegee tool. 4. Adjust the screw to correct the angle of the squeegee tool. 5. Tighten the jam nut. Tighten the screw and nut below the jam nut if required. 1-21 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 22: Setting The Reverse Delay Adjustment

    4. With the key switch ”on” and drive wheel clear of floor adjust large nut in the centering control to stop wheel rotation. 5. Lock nut into centering control. C1858 FIGURE 23 AMERICAN LINCOLN TECHNOLOGY 1-22 ENCORE R Operator’s Manual...

  • Page 23: Steering Adjustment-Pivot Adjustment

    4. Loosen the four screws that hold the front wheel assembly to the frame. 5. Adjust the front wheel left or right to get proper engagement of the steering sprocket into the chain. 6. Retighten the mounting screws. 1-23 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 24: Sweeper Option-Drive Belt Adjustments

    5. Maintain electrolyte level in batteries, check after charging. Add distilled water as needed. WARNING BATTERY Do not remove the battery from the machine if there is CHARGER waste in the solution tank. C1865 FIGURE 24 AMERICAN LINCOLN TECHNOLOGY 1-24 ENCORE R Operator’s Manual...
  • Page 25 The battery box can slide off a forklift and cause severe personal injury or damage to equipment. Ensure that the battery box is properly secured to the forks of the forklift during transport, drive and stop with caution! 1-25 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...

  • Page 26: Trouble Shooting

    . y r t u l t ' n . t c o l f t u l o l f t u l t i u AMERICAN LINCOLN TECHNOLOGY 1-26 ENCORE R Operator’s Manual...
  • Page 27 1-27 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...
  • Page 28 . l a AMERICAN LINCOLN TECHNOLOGY 1-28 ENCORE R Operator’s Manual...

  • Page 29: Ordering Parts

    ORDERING PARTS Parts may be ordered from American-Lincoln authorized distributors. Inspect the Alto U.S. serial plate to avoid delays in filling you orders: MODEL NO. SERIAL NO. Manufactured By ® American Lincoln Technology Bowling Green, Ohio 1. Use the model number, catalog number, and serial number when ordering.

  • Page 30: Hardware Abbreviations

    = Knurled Cup Point Setscrew -KCP = Cup Point Setscrew = Oval Point Setscrew = Full Dog Point Setscrew -FDP = Half Dog Point Setscrew -HDP = Flat Point Setscrew = Cone Point Setscrew -COP C-2004 AMERICAN LINCOLN TECHNOLOGY 1-30 ENCORE R Operator’s Manual...

  • Page 31: Hardware Legend

    Screw, 1/2-13 x 1.000 HHC 2-00-00240 Screw, 1/2-13 x 1.250 HHC 2-00-00241 Screw, 1/2-13 x 1.750 HHC 2-00-00242 Screw, 1/2-13 x 2.250 HHC 2-00-02682 Screw, 1/2-13 x 2.750 HHC 2-00-02616 Screw, 1/2-13 x 3.000 HHC 1-31 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...
  • Page 32 Screw, 1/2-13 x 3.500 HHC H119 2-00-05005 Screw, M10 x 1.500 30 mm MHHC H120 2-00-03829 Lock Washer, 3/8 Bolt H121 2-00-00090 Screw, #8-32 x 1.500 RHM H122 2-00-05216 Screw, 1/4-20 x 5.000 HHC AMERICAN LINCOLN TECHNOLOGY 1-32 ENCORE R Operator’s Manual...
  • Page 33 Screw, 5/16-18 x 1.000 HHC H179 2-00-04948 Screw, 25mm - M8 x 1.250 H180 2-00-04378 Clip, Water Line H181 2-00-05078 Screw, M6 x 1.000 x 10mm HHC H182 2-00-00236 Screw, 5/8-16 x 2.500 HHC 1-33 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...
  • Page 34 Screw, RHM .25-20 x 4.00 Zinc H242 2-00-05370 Screw, M12 - 16 x 1.75 x 40mm HHC H243 2-00-00591 Nut, Hex-Jam .50-20 H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut H245 2-00-05401 Shoulder Screw, 1/2-3/4 AMERICAN LINCOLN TECHNOLOGY 1-34 ENCORE R Operator’s Manual...
  • Page 35 Flat Washer, .750 x .343 x .050 SS H304 2-00-00246 Screw, .25 - 20 x 2.25 HHC H307 2-00-02963 Screw, RHM #10-32 1/4 PL. (Steel) H308 2-00-05388 Sealing Washer 46/53 ESP OPT 1-35 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...
  • Page 36 M16 x 1.50 Hex Nut (Metric) Gr 10.9 H333 2-00-00451 Flatwasher .750 x .312 x .065 ss-zn H334 2-00-05450 Shoulder Screw, 5/16-18 x 3/8 H335 2-00-03404 Clamp - Witteck - C24P H336 2-00-04620 O-Ring AMERICAN LINCOLN TECHNOLOGY 1-36 ENCORE R Operator’s Manual...
  • Page 37 Tye-Rap 7-13-07096 Clamp 2-00-04588 Wire Nut 2-00-04203 Boots - Black 7-72-03031 Sleeve 2-00-05416 Boots - Black 7-90-07424 Wire #1E 7-90-07410 Wire A1 7-90-07411 Wire A2 7-90-07408 Wire S1 7-90-07409 Wire S2 C1861-a/0103 1-37 AMERICAN LINCOLN TECHNOLOGY ENCORE R Operators’s Manual...
  • Page 38 CONNECTION & HARNESS ROUTING C1861-A/9906 AMERICAN LINCOLN TECHNOLOGY 1-38 ENCORE R Operator’s Manual...

  • Page 39: Connection Drawing

    FWD. SOL. 5 SOL. 6 3B 3C FWD. REV. ACK-7O PLUG IN CB-5 CB-1 CB-7 CB-6 CB-4 CB-3 CB-2 SEAT SWITCH HERE V 25 ET-103 W/BRN. GRN. ORG. BLK. BLK./WHT 10 10A c1820/0001 American-Lincoln Technology® 1-39 ENCORE R Operator’s Manual...

  • Page 41: Table Of Contents

    Rear Squeegee (34” & 38”) ........................2-24 Seat Assembly ............................2-26 Vacuum Assembly ..........................2-28 Forward/Reverse ............................. 2-30 Recovery Tank ............................2-32 Solution Tank ............................2-33 Solution Control ............................2-34 Instrument Power Panel .......................... 2-36 Decals ..............................2-40 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 42: Frame Assembly

    Nut, 5/16 - 18 Insert Fiber H120 2-00-03829 Lock Washer, 3/8 Bolt H140 2-00-00447 Flat Washer, 1.250 x .280 x .090 H276 2-00-00223 Screw, HHC .25-20 x 1.25 (Nickel) H269 2-00-00118 Screw RHM #10 - 24 x .625 C1800/0108 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 43: Front Wheel Drive

    Screw, 3/8 -16 x 1.50 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-02310 Lock Washer, Helical Spring 3/8 Med. H153 2-00-03266 Washer H253 2-00-05120 Nut .75-Hex Nyloc Jam H254 2-00-04625 Screw-HHM .375-24 x .75 C1811/0003 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 44: Rear Assembly

    Nut, 5/16-18 Fiber Insert 2-00-00232 Screw, 3/8-16 x .750 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2-00-01255 Screw, 5/16-18 x .875 HHC H153 2-00-03266 Washer C1801/0001 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 45: Steering

    10” 7-75-01196 Spacer, Steering Wheel HARDWARE USED: 2-00-00203 Screw, 1/4 x 20 x 1.500 HHC 2-00-00641 Nut, 1/4-20 Insert Fiber 2-00-00530 Lock Washer, 5/16 HS Med. 2-00-00228 Screw, 5/16 - 18 x 2.250 HHC C1812/0002 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 46: Brake

    Washer, .625 x .281 x .063 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2-00-00234 Screw, 3/8-16 x 1.500 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-00643 Nut, 3/8-16 Stop H233 2-00-02638 Screw, HHC .25 - 20 x 3.00 C1802/0004 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 47 BRAKE ASSEMBLY - EXPLODED VIEW H233 FRAME (REF) TEMPORARY REPLACE WITH HARDWARE MTG KICK PANEL (ASSY 71210) C1802/0004 H50 H26 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 48: Console

    Carriage Bolt, ¼ - 20 x .750 H131 2-00-03855 Carriage Bolt, 3/8 - 16 x 1.000 H136 2-00-03940 Screw, #10 - 24 x .500 T/C HHC H185 2-00-02588 Screw, 1/4-20 x 1.125 HHC Cad. Pl. C1817/0108 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 49 CONSOLE ASSEMBLY - EXPLODED VIEW H26 H27 2 H131 H136 H185 C1817/0108 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 50: Scrub Deck Actuator

    2-00-02360 Nut, 3/8 - 16 Hex 2-00-02616 Screw, ½ - 13 x 3.000HHC 2-00-00405 Flat Washer, 1.063 x .531 x .094 2-00-04936 Nut, ½-13 Fiber Lock H245 2-00-05401 Shoulder Screw, ½ - ¾ C1821/9807 2-10 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 51 SCRUB DECK ACTUATOR - EXPLODED VIEW AMERICAN LINCOLN TECHNOLOGY 2-11 ENCORE R...

  • Page 52: Scrub Deck Assembly

    H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut H245 2-00-05401 Shoulder Screw, ½-3/4 H273 2-00-03214 Screw, .31 - 18 x .75 Zinc PL HSHC H305 2-00-00809 Screw, HSHC .31 - 18 x 1.00 C1809/9906 2-12 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 53 SCRUB DECK ASSEMBLY (34”) - EXPLODED VIEW MTG BRACKETS H244 TO TOP SIDE OF FRAME FLANGE H245 H151 H305 R. H. BRUSH H273 L.H. BRUSH C1809/9906 AMERICAN LINCOLN TECHNOLOGY 2-13 ENCORE R...
  • Page 54 H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut H245 2-00-05401 Shoulder Screw, ½-3/4 H273 2-00-03214 Screw, .31 - 18 x .75 Zinc PL HSHC H305 2-00-00809 Screw, HSHC .31 - 18 x 1.00 C1893/9906 2-14 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 55 SCRUB DECK ASSEMBLY (38”) - EXPLODED VIEW H244 H245 H151 H305 C1893/9906 R.H. BRUSH H273 L.H. BRUSH AMERICAN LINCOLN TECHNOLOGY 2-15 ENCORE R...

  • Page 56: Brushes & Pad Drivers

    Screw, ¼ - 20 x 1 BRUSH ASSEMBLY POLY 17” (11424B) PART NO. DESCRIPTION QTY. 51461B Brush, Polypropylene 17” OD 833802 Gimbal, Brush 838301 Spring, Brush Holder 962495 Screw, ¼ - 20 x 1 2-16 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 57 962495 Screw, ¼ - 20 x 1 BRUSH ASSEMBLY 19” (11433B) PART NO. DESCRIPTION QTY. 51478B Brush, Polypropylene 19” OD 833802 Gimbal, Brush 838301 Spring, Brush Holder 962495 Screw, ¼ - 20 x 1 AMERICAN LINCOLN TECHNOLOGY 2-17 ENCORE R...

  • Page 58: Squeegee Lift

    SQUEEGEE LIFT ASSEMBLY - PARTS LIST KEY NO. PART NO. DESCRIPTION QTY. 7-25-02096 Fitting 0760-537 Kit Squeegee, 41” Encore R (34”) 0760-538 Kit Squeegee, 47” Encore R (38”) 7-33-02377 Hose 2-00-02216 Hose Clamp 7-03-04171 Arm - Squeegee Lift 7-08-00908 Bracket-Squeegee Lift...
  • Page 59 SQUEEGEE LIFT ACTUATOR - EXPLODED VIEW H26 H25 H200 H146 H135 H237 C1803/9909 AMERICAN LINCOLN TECHNOLOGY 2-19 ENCORE R...

  • Page 60: Side Squeegee

    Screw, 3/8 - 16 x 2.000 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-02310 Lock Washer, HS 3/8 Med. 2-00-02360 Nut, 3/8 - 16 Hex H236 2-00-02369 Nut, Hex Jam .38 - 16 C1805/9807 2-20 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 61 SIDE SQUEEGEE (34”) - EXPLODED VIEW LEFT SIDE RIGHT SIDE H236 C1805/9807 AMERICAN LINCOLN TECHNOLOGY 2-21 ENCORE R...
  • Page 62 Screw, 3/8 - 16 x 2.000 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2-00-02360 Nut, 3/8 - 16 Hex H236 2-00-02369 Nut, Hex Jam .38 - 16 C1868/9807 2-22 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 63 SIDE SQUEEGEE (38”) - EXPLODED VIEW RIGHT SIDE H236 LEFT SIDE H236 C1868/9807 AMERICAN LINCOLN TECHNOLOGY 2-23 ENCORE R...

  • Page 64: Rear Squeegee (34" & 38")

    *These are the only parts used for the 34” Rear Squeegee Kit, they (all but 1*) are also used on 38”. HARDWARE USED: H20* 2-00-00203 Screw, ¼ - 20 x 1.500HHC H120 2-00-03829 Lock Washer, 3/8 Bolt C1866/9903 2-24 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 65 REAR SQUEEGEE (34” & 38”) - EXPLODED VIEW H120 AMERICAN LINCOLN TECHNOLOGY 2-25 ENCORE R...

  • Page 66: Seat Assembly

    Flat Washer, .687 x .344 x .062 2-00-00644 Nut, 5/16-18 Fiber Insert H159 2-00-00512 Lock Washer H185 2-00-02588 Screw, ¼ - 20 x 1.125 HHC Cad Pl H229 2-00-01490 Screw, .25 - 20 x .875 HHC STL C1816/0003 2-26 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 67 SEAT ASSEMBLY - EXPLODED VIEW H185 SEE DETAIL A H159 C1816/0003 ATTACH HARNESS WIRES HERE ATTACH POWER CABLE HERE DETAIL A SCALE .25 AMERICAN LINCOLN TECHNOLOGY 2-27 ENCORE R...

  • Page 68: Vacuum Assembly

    2-00-03466 Screw, #10 - 16 x .500 H136 2-00-03940 Screw, #10-24 x .500 T/C HHC H178 2-00-00206 Screw, 5/16 - 18 x 1.000 HHC H230 2-00-00466 Flat Washer, .625 x .203 x .031 C1815/9807 2-28 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 69 VACUUM ASSEMBLY - EXPLODED VIEW AMERICAN LINCOLN TECHNOLOGY 2-29 ENCORE R...

  • Page 70: Forward/Reverse Pedal

    Lock Washer H165 2-00-00589 Nut, Hex Jam, .25-20 H189 2-00-00460 Flat Washer, .437 x .192 x .031-s H277 2-00-05164 Screw, HHM 5/16 - 18 3.50 H307 2-00-02963 Screw, RHM #10-32 ¼ Pl. (Steel) C1818/9906 2-30 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 71 FORWARD/REVERSE PEDAL - EXPLODED VIEW H159 H121 H307 H189 C1818/9906 H277 AMERICAN LINCOLN TECHNOLOGY 2-31 ENCORE R...

  • Page 72: Recovery Tank

    Screw, #10 - 16 x .500 H197 2-00-03979 Washer, 1.00 x .391 x .06 H278 2-00-03044 Screw, .38 - 16 x .75 HSHC H328 2-00-04062 Screw, T/FFH #8 - 15 x .75 Type A C1810/0002 2-32 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 73: Solution Tank

    2-00-03466 Screw, #10-16 x .500 H197 2-00-03979 Washer 1.00 x .391 x .06 H278 2-00-03044 Screw, .38 - 16 x .75 HSHC H328 2-00-01994 Screw, TF/PRH #8 - 15 x .75 Type A C1813/0002 AMERICAN LINCOLN TECHNOLOGY 2-33 ENCORE R...

  • Page 74: Solution Control

    Hose Clamp 7-33-02374 Hose-Solution Feed 7-33-02376 Hose-Solution Feed (RH) 7-33-02379-1 Hose-Solution Feed (LH) 7-33-02394 Hose 3” 2-00-05380 Elbow 8-21-04016 Bumper HARDWARE USED: 2-00-00641 Nut, 1/4-20 Fiber Insert 2-00-03702 Washer, .625 x .281 x .063 C1822/9906 2-34 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 75 SOLUTION CONTROL - EXPLODED VIEW OVER SQUEEGEE LIFT BRACKET TO SOLUTION TANK C1822/9906 AMERICAN LINCOLN TECHNOLOGY 2-35 ENCORE R...
  • Page 76 Lock Washer, #10 Ext. Shaker proof H159 2-00-00512 Lock Washer H187 2-00-00071 Screw, #10-24 x 1.250 RHM H188 2-00-01987 Flat Washer, .438 x .200 x .036 SST H222 2-00-02848 Screw, 10-32 x .50 Cad Pl. STL RHM C1830/9909 2-36 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 77 INSTRUMENT POWER PANEL - EXPLODED VIEW H124 H222 H159 SEE DETAIL A H187 H188 H25 H27 H7 C1830/9906 DETAIL VIEW A AMERICAN LINCOLN TECHNOLOGY 2-37 ENCORE R...
  • Page 78 QTY. 7-40-05038 Light-Amber 8-64-00007 Circuit Breaker-10A 7-64-00020 Circuit Breaker-45A 7-64-00025 Circuit Breaker-25A 8-11-00044 Boot-Circuit Breaker 8-11-00051 Boot-Circuit Breaker 7-18-00260-1 Decal 7-39-00028 Knob-Solution Flow Module 7-64-00034 Module-Solution Flow HARDWARE USED: 2-00-05405 Nut, 3/8-32 NEF2A C1829/9909 2-38 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 79 INSTRUMENT POWER PANEL (cont.) - EXPLODED VIEW H306 C1829/9906 AMERICAN LINCOLN TECHNOLOGY 2-39 ENCORE R...

  • Page 80: Decals

    Pop Rivets 8-18-00392 Decal Safety Latch 8-18-00402 Decal-Pinch Point 7-18-00228 Decal-Patent 8-50-00014 Serial Number Plate 7-18-00260-1 Decal-Instrument Panel Ref. 7-18-00262 Decal-Horn 8-50-05055 Pad, Non-Skid FWD/REV 7-50-05145 Pad, Brake Pedal 8-50-05030 Pad, Brake Lock C1831/9907 2-40 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 81 SERIAL NO. This Product is manufactured under one or more of the following Patents, or other Patents which may be pending. U.S.- 4,006,506, 4,173,052,4,317,246, 4,317,252, 4,327,455, 4,328,014, 4,363,151, 4,363,152, 4,459,719, 4,369,540,4,429,433, 4,464,810, 5,194,077 2.00 C1831/9807 AMERICAN LINCOLN TECHNOLOGY 2-41 ENCORE R...

  • Page 82: Table Of Contents

    Battery Option 330 A. H.......................... 3-29 Battery Option 370 A. H.......................... 3-30 Conncection Drawing Sweeper Option ....................3-31 Spare Parts Kits 34” & 38” & CE Kit ......................3-33 Index ..............................3-34 Warranty ..............................3-37 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 83: Back-Up Alarm

    2-00-00426 Flat Washer, .500 x .219 x .063 2-00-03702 Washer, .625 x .281 x .063 2-00-01372 Nut, Fiber Insert 38-32 Steel H121 2-00-00090 Screw, #8-32 x 1.500 RHM H165 2-00-00589 Nut, Hex Jam, .25-20 C1823/9905 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 84: Light Package

    3-61-00189 Wire- 16 AWG BLACK 10’ 3-61-00193 Wire - 16 AWG RED 12’ HARDWARE USED: 2-00-01246 Nut, Hex Fiber Insert #10-24 H126 2-00-03466 Screw, #10-16 x .500 H231 2-00-02933 Screw, Mach 10-24 x 3.50 C1827/9810 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 85: Overhead Guard

    2-00-00233 Screw, 3/8-16 x 1.000 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-00240 Screw, 1/2-13 x 1.250 HHC 2-00-04936 Nut, 1/2-13 Fibre Lock H146 2-00-00420 Flat Washer, 1.000 x .516 x .063 C1828/9712 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 86: Strobe Light With Overhead Guard

    Terminal HARDWARE USED: 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2-00-00221 Screw, 1/4-20 x .750 HHC 2-00-00518 Lock Washer, Helical Spring H115 2-00-03063 Screw, #10-24 x .750 THM H159 2-00-00512 Lock Washer C1824/9807 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 87 STROBE LIGHT WITH OVERHEAD GUARD - EXPLODED VIEW AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 88: Strobe Light Without Overhead Guard

    Screw, 3/8-16 x 1.000 HHC 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2-00-02360 Nut, 3/8-16 Hex H115 2-00-03063 Screw, #10-24 x .750 THM H159 2-00-00512 Lock Washer C1825/9807 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 89 STROBE LIGHT WITHOUT OVERHEAD GUARD - EXPLODED VIEW AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 90: Dual Vacuum System

    Vacuum Fan Gasket 7-64-00032 Circuit Breaker - 50A 2-00-05065 Terminal - Wire Nut (Blue) 2-00-01862 Terminal - #10 Ring HARDWARE USED: 2-00-00519 Lock Washer, #10 Med. HS H241 2-00-05395 Screw, RHM 25-20 x 4.00 Zinc C1826/9807 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 91: Arm Rest Option

    3/8 - 16 x 1.50 LG BHSCS 3/8 - 16 x .50 LG FHSCS 3/8 - 16 Center Lock Acorn Nut 5/16 - 18 x .63 LG BHSCS Nylon Spacer * Items Make Up Arm Rest Kit #7-69-00005 C1883/9809 3-10 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 92: Main Broom Sweeper Option

    Flat Washer, .750 x .390 x .094 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2-00-02360 Nut, 3/8-16 Hex. 2-00-00405 Flat Washer, 1.063 x .531 x .094 H280 2-00-00187 Bolt Carriage, .38 - 16 x 2.50 C1873/9906 AMERICAN LINCOLN TECHNOLOGY 3-11 ENCORE R...
  • Page 93 MAIN BROOM SWEEPER OPTION - EXPLODED VIEW H280 C1873/9906 3-12 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 94: Broom Drive Sweeper

    Flat Washer, 1.00 x .516 x .063 H148 2-00-01778 Screw, 1/2-13 x 2.000 HHC H171 2-00-02371 Nut, Hex Jam .50-13 STL. H185 2-00-02588 Screw, 1/4-20 x 1.125 HHC Cad. Pl. H279 2-00-04914 Screw, .50 - 13 x 4.50 HHC C1872/9906 AMERICAN LINCOLN TECHNOLOGY 3-13 ENCORE R...
  • Page 95 BROOM DRIVE SWEEPER OPTION - EXPLODED VIEW H74 H72 H142 H146 H144 H171 H279 H185 C1872/9903 H148 3-14 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 96: Fire Extinguisher

    FIRE EXTINGUISHER OPTION 0780-462 KEY NO. PART NO. DESCRIPTION QTY. 2-95-01998 Screw #14-10 x .75 T/F RH 8-83-04033 Fire Extinguisher C1864/9807 AMERICAN LINCOLN TECHNOLOGY 3-15 ENCORE R...

  • Page 97: Seat Switch Kit

    QTY. 2-00-04345 Tye-Raps 0875-126 Assy-Wire, Seat Switch 2-00-04532 Term- .25 FISO Female 2-00-04531 Term- .25 FISO Male 2-00-00491 Grommet 8-82-00064 Seat Switch 2-00-04873 Clamp 2-00-03856 Plug Assy - Electric 7-13-07096 Clamp - Adjustable C1863/0007 3-16 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 98: Frame & Flaps Option

    Screw, #10-24 x .500 RHM 2-00-01246 Nut, Hex #10-24 Fiber Insert 2-00-00221 Screw, ¼ - 20 x .750 HHC 2-00-00641 Nut, ¼ - 20 Fiber Insert 2-00-03575 Carriage Bolt, ¼ - 20 x .750 C1871/9906 AMERICAN LINCOLN TECHNOLOGY 3-17 ENCORE R...
  • Page 99 FRAME AND FLAPS OPTION - EXPLODED VIEW C1871/0004 3-18 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 100: Esp Recovery Option

    Terminal, .25 FISO Female 2-00-04284 Terminal, Ring 3-61-00189 Wore. 16 AWG Black 15’ HARDWARE USED: 2-00-00039 Screw, #10-24 x 1.000 RHM 2-00-00426 Flat Washer, .500 x .219 x .063 2-00-01246 Nut, Hex #10-24 Fiber Insert C1869/9907 AMERICAN LINCOLN TECHNOLOGY 3-19 ENCORE R...
  • Page 101 ESP RECOVERY OPTION - EXPLODED VIEW C1869/9907 3-20 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 102: Hopper Sweeper Option

    Bracket, Stiffner HARDWARE USED: H126 2-00-03466 Screw, #10 - 24 x .500 H167 2-00-04312 Screw, #10 - 24 x .625 T/C Hex HD. H250 2-00-04968 Screw, T/FRH #14 - 10 x 1.000 Type A C1875/9903 AMERICAN LINCOLN TECHNOLOGY 3-21 ENCORE R...

  • Page 103: Hopper Sweeper Option (Steel)

    2-00-00641 Nut, ¼ - 20 Insert Fiber H126 2-00-03466 Screw, #10 - 24 x .500 H136 2-00-03940 Screw, #10 - 24 x .500 T/C HH H304 2-00-00246 Screw, .25 - 20 x 2.25HHC C1875/9903 3-22 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 104: Dust Control Sweeper Option

    Screw, #8 - 32 x 1.500 RHM H172 2-00-04986 Screw, ¼ - 20 x 4.500 H229 2-00-01490 Screw, ¼ - 20 x .875 HHC STL H230 2-00-00466 Flat Washer, .625 x .203 x .031 C1874/9903 AMERICAN LINCOLN TECHNOLOGY 3-23 ENCORE R...
  • Page 105 DUST CONTROL SWEEPER OPTION - EXPLODED VIEW H250 H229 (NOTE: BAND THIS END H121 H230 H230 3.62 MAX C1874/9906 ALTER SWITCH AS SHOWN 3-24 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 106: Spray Wand Option

    Screw, #10-24 x 1.5000 RHM H132 2-00-00503 Lock Washer, ¼ Ext. H189 2-00-00460 Flat Washer, .437 x .192 x .031 H224 2-00-04686 Lock Washer, Helical #10 Scr Med. SST H281 2-00-00415 Flat Washer, STL C1870/0004 AMERICAN LINCOLN TECHNOLOGY 3-25 ENCORE R...
  • Page 107 H281 H132 H25 24 H189 REF 0261-029 HOSE ASSY EXISTING #8 WIRE BACK VIEW AS CB-6 OF SWITCH RED ( + ) C1870/0004 BLACK ( - ) ( - ) ISOLATION POST ON POWER PANEL 35 36 3-26 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 108: Squeegee Wand Option

    SQUEEGEE WAND OPTION C1882/9809 KEY NO. PART NO. DESCRIPTION QTY. 0261-025 Wand Assembly 0261-024 Tool Assembly 7-33-02213 Hose - Vac 7-03-00044 Adapter - Transition C1882/9809 AMERICAN LINCOLN TECHNOLOGY 3-27 ENCORE R...

  • Page 109: Battery Option 228 A. H

    KEY NO. PART NO. DESCRIPTION QTY. 0875-105 Battery 6v Lead Acid (Wet)(0780-207) 0875-106 Battery 6v Lead Acid (Wet)(0780-208) 0875-102 Connector Assembly (To Battery) 7-90-07286 Battery Connector Wire 8-75-01206 Spacer - Battery Pan (6) Volt C1886 3-28 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 110: Battery Option 330 A. H

    KEY NO. PART NO. DESCRIPTION QTY. 0875-103 Battery 6v Lead Acid (Wet)(0780-205) 0875-104 Battery 6v Lead Acid (Wet)(0780-206) 0875-102 Connector Assembly (To Battery) 7-90-07286 Battery Connector Wire 8-75-01206 Spacer - Battery Pan (6) Volt C1885 AMERICAN LINCOLN TECHNOLOGY 3-29 ENCORE R...

  • Page 111: Battery Option 370 A. H

    KEY NO. PART NO. DESCRIPTION QTY. 0875-071-2 Battery 6v Lead Acid (Wet)(0780-203) 0875-072-2 Battery 6v Lead Acid (Wet)(0780-204) 0875-102 Connector Assembly (To Battery) 7-90-07286 Battery Connector Wire 8-75-01206 Spacer - Battery Pan (6) Volt C1884 3-30 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 112 Terminal, .25 Ring 2-00-04714 Terminla, #6SS 2-00-04284 Terminal, .31 Ring 2-00-02010 Terminal, .25 Ring 2-00-05411 SB - 50 Connectors 3-61-00043 Wire, 10 AWG 18’ 3-61-00189 Wire, 16 AWG 10’ 2-00-04808 Terminal, #8 SS C1876/9903 AMERICAN LINCOLN TECHNOLOGY 3-31 ENCORE R...
  • Page 113 CONNCECTION DRAWING SWEEPER OPTION - EXPLODED VIEW TO (-) TERMINAL ON POWER PANEL TO (+) TERMINAL ON POWER PANEL TO KEY SW IGN. TERMINAL 3-32 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 114: Spare Parts Kits 34" & 38" & Ce Kit

    Rear Squeegee, Outer 7-33-02377 Squeegee Hose 59971A Wheel, Squeegee Adjustment 7-33-02378 Drain Hose OPTION 0760-425 CE Kit PART NO. DESCRIPTION QTY. 0780-422 Back-up AlarmOption 0780-462 Fire Extinguisher 0875-102 Connector Assembly (To Battery) 7-90-07286 Wire, battery Jumper AMERICAN LINCOLN TECHNOLOGY 3-33 ENCORE R...

  • Page 115: Index

    Helpful Hints For Cleaning ........................1-17 High Recovery Light ..........................1-10 Hopper Sweeper Option (Plastic) ......................3-20 Hopper Sweeper Option (Steel) ......................3-21 Horn Button ............................1-9 Hour Meter ............................. 1-11 Index ..............................3-34 Instrument Power Panel ......................... 2-36 3-34 AMERICAN LINCOLN TECHNOLOGY ENCORE R...
  • Page 116 Solution Feed Hoses ..........................1-23 Solution Tank ............................2-33 Spare Parts Kits 34” & 38” ........................3-33 Specifications ............................1-4 Spray Wand Option ..........................3-27 Squeegee Angle Adjustment ........................1-21 Squeegee Blade Replacement ....................... 1-21 AMERICAN LINCOLN TECHNOLOGY 3-35 ENCORE R...
  • Page 117 To Drain Recovery Tank ......................... 1-16 To Start Machine ............................. 1-14 To Stop the Cleaning Operation ......................1-15 To Transport Machine ..........................1-14 Trouble Shooting ............................ 1-26 Vacuum Assembly ..........................2-28 Warranty ..............................3-37 3-36 AMERICAN LINCOLN TECHNOLOGY ENCORE R...

  • Page 118: Warranty

    American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results, use only the correct American-Lincoln Service parts. AMERICAN-LINCOLN TECHNOLOGY 1100 HASKINS ROAD BOWLING GREEN, OHIO 43402 AMERICAN LINCOLN TECHNOLOGY 3-37 ENCORE R...

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