Alto ENCORE R Operator's Manual Encore R Instruction Book And Parts Lis
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Alto ENCORE R Operator's Manual Encore R Instruction Book And Parts Lis

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Download this manual See also: Operator's Manual, Electrical Troubleshooting Manual
New model as of 1. December 2003
Operator's Manual
Instruction Book
and Parts List
Beginning with Serial Number 180001
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator(s) cannot read English, have this manual explained
fully before attempting to operate this machine.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: American-Lincoln
Part No. 2-86-00315
AMERICAN-LINCOLN
ENCORE R
AMERICAN-LINCOLN
TECHNOLOGY
, 1100 Haskins Road, Bowling Green, Ohio 43402
2003
American-Lincoln
ENCORE R
®
Printed in the
RETURN
ISO 9001
U L
®
#
FILE A2287
USA
1-1

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Summary of Contents for Alto ENCORE R

  • Page 1 New model as of 1. December 2003 RETURN AMERICAN-LINCOLN TECHNOLOGY Operator's Manual ENCORE R Instruction Book and Parts List Beginning with Serial Number 180001 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel;...
  • Page 2 3. Adjust or replace 4. Hopper not installed broom belts. Reset correctly. circuit breakers 5. Poor broom pattern. adjust broom micro 6. Flaps worn. switches. Repair loose wire connections. 4. Reinstall. 5. Adjust sweep pattern. 6. Repair or replace. 1-50 AMERICAN-LINCOLN ENCORE R...
  • Page 3 4. Remove obstruction, 4. Overload of drive put drive pedal in circuit. neutral. 5. Adjust. Machine does not move. 1. Blown fuse. 1. Check fuse and 2. Battery unplugged. replace if necessary. 2. Plug in battery. AMERICAN-LINCOLN 1-51 ENCORE R...

  • Page 4: Trouble Shooting

    4. Brushes rotating opposite direction 1. Lift actuator out of Squeegee leaves wet spots adjustment 2. Squeegee wheels out of adjustment Squeegee makes excessive 1. Blades worn or damaged noise 1-52 AMERICAN-LINCOLN ENCORE R...
  • Page 5 WIRE HARNESS ROUTING & CONNECTIONS ITEM QTY PART NUMBER DESCRIPTION 0795-169 MACHINE HARNESS 0795-175 TRACTION MOTOR HARNESS 0795-176 BATTERY-POWER PANEL HARNESS 1-56 AMERICAN-LINCOLN ENCORE R...

  • Page 6: Table Of Contents

    SOLUTION TANK ASSEMBLY 44 SIDE SQUEEGEE ASSEMBLY (38” LH) 30 SIDE SQUEEGEE ASSEMBLY (34” LH) 20 SIDE SQUEEGEE ASSEMBLY (34” RH) 22 SIDE SQUEEGEE ASSEMBLY (38”RH) 28 SQUEEGEE LIFT ASSEMBLY 34 STEERING 8 VACUUM ASSEMBLY 38 American-Lincoln Technology Encore R...

  • Page 7: Frame Assembly

    1.25 X .281 X .089 FLAT WASHER 8-79-00030 STATIC STRAP 2-00-03829 LOCK WASHER, 3/8 INT./EXT. TOOTH 2-00-02587 SCREW-CAP, HEX HEAD, .25-20 X 1.250 7-58-05287 PLATE-DECAL 2-00-00118 #10-24 RHM .625 LG 2-00-00519 WASHER-LOCK, #10-24, HELICAL SPRING 2-00-00605 NUT-#10-24 HEX 7-21-04050 EDGING 71701revE/8-04 American-Lincoln Technology Encore R...
  • Page 8 FRAME ASSEMBLY Ref# 71701revE American-Lincoln Technology Encore R...

  • Page 9: Front Wheel Drive

    ~INDIVIDUAL COMPONENT PARTS AVAILBLE AS SERVICE ITEMS INCLUDE: 7-57-05032 CASTER, PIVOT (1 ) 8-57-05022 WELDMENT-PIVOT, STEERING (1) 7-57-05032-3 PIVOT 2-00-05021 LOCKNUT, FIBER INSERT 2-00-05951 BOLT, BEARING ASSY. 2-00-06530 STEEL BALLS (1/2” DIA.) (18) 2-00-06531 STEEL BALLS (3/8” DIA.) (12) American-Lincoln Technology Encore R...
  • Page 10 FRONT WHEEL DRIVE Ref# 71705-revD American-Lincoln Technology Encore R...

  • Page 11: Rear Wheel Assembly

    DESCRIPTION 7-03-09018 AXLE, REAR WHEELS 2-00-01803 WASHER 2-00-02310 LOCK WASHER, 3/8" HELICAL SPRING 2-00-00232 BOLT, 3/8-16 FINISHED HEX HEAD 2-00-00208 SCREW, 5/16-18 x 3/4 HHC 2-00-00644 NUT, 5/16-18 FIBER INSERT HEX 2-00-01139 BEARING 7-89-08265 REAR WHEEL American-Lincoln Technology Encore R...
  • Page 12 REAR WHEEL ASSEMBLY Ref# 71702revB American-Lincoln Technology Encore R...

  • Page 13: Steering

    2-00-00530 5/16" LOCK WASHER 2-00-00227 SCREW, 5/16-18 HHC X 2-1/2 LG 7-70-05176 SHAFT-STEERING WHEEL 7-37-00001 UNIVERSAL JOINT 7-89-08083 STEERING WHEEL 2-00-05417 ROLL PIN (1/4 DIA. X 2 LG.) 7-75-01196 SPACER-STEERING WHEEL 2-00-00641 NUT, FIBER INSERT 1/4-20 American-Lincoln Technology Encore R...
  • Page 14 STEERING Ref# 71711 American-Lincoln Technology Encore R...

  • Page 15: Console Assembly

    SCREW, 1/4-20 x 3/4 BHS GR 8 ZN 71710-1revE/7-04 *IF YOU ARE REPLACING ITEM #3, YOU MUST ALSO ORDER: 1 OF 8-18-00525 (AMERICAN-LINCOLN LOGO DECAL) 1 OF 8-18-00550 (ALTO LOGO DECAL) (REFERENCE PAGE 2-48 IN THIS MANUAL FOR PLACEMENT) 2-10 American-Lincoln Technology...
  • Page 16 CONSOLE ASSEMBLY Ref# 71710-1revE American-Lincoln Technology 2-11 Encore R...
  • Page 17 KEY SWITCH (IGNITION) - (Ignition Key: 2-60-02272) 7-40-05037 LIGHT-RED 7-40-05038 LIGHT-AMBER 7-64-05018 INTERFACE, LCD 2-00-05869 GASKET, SWITCH 2-00-05868 SWITCH PLUG, SEALED PANEL 0795-280 RHEOSTAT, SOLUTION FLOW ASSY 7-32-03026 HOLDER, CUP 2-00-05844 ACTUATOR, SCRUB MODE 7-39-00028 KNOB-SOLUTION FLOW MODULE 71710-2revE/7-04 2-12 American-Lincoln Technology Encore R...
  • Page 18 CONSOLE ASSEMBLY CON’T. 71710-2revE Ref# 71710-2revE American-Lincoln Technology 2-13 Encore R...
  • Page 19 8-64-00019 RELAY-36V 2-00-00044 SCREW, 8-32 x 1/2 RHM 2-00-00460 FLAT WASHER, .438 x .192 x .031 2-00-01372 NUT, HEX, #8-32 FIBER LOCK 2-00-00071 SCREW, 10-24 x 1.25 LG 7-64-05022 CONTROLLER, MOTOR (CYLINDRICAL SCRUB ONLY) 71710-3revFC/8-04 2-14 American-Lincoln Technology Encore R...

  • Page 20: Console Assembly

    CONSOLE ASSEMBLY CON’T. 71710-3revFC American-Lincoln Technology 2-15 Encore R...

  • Page 21: Scrub Deck Lift

    SPRING, DECK LIFT ACTUATOR (51LB/IN) 8-75-01167 SPACER, 2.00 OD x 1.25 ID x .17 THICK 7-08-02053 BRACKET, DECK LIFT 2-00-02708 SCREW, 5/16-18 x 1.0 HEX HEAD 2-00-00644 NUT, 5/16-18 FIBER INSERT HEX 7-03-04244 ARM, ACTUATOR (CYLINDRICAL SCRUB ONLY) 2-16 American-Lincoln Technology Encore R...
  • Page 22 SCRUB DECK LIFT Ref# 71706revL American-Lincoln Technology 2-17 Encore R...

  • Page 23: Scrub Deck Assembly (34")

    BRUSH MOTOR (Motor brushesreplacement kit: 0780-582) 2-00-00530 LOCK WASHER, 5/16 2-00-00809 SCREW, HSHC .31-18 x 1.00 2-00-03169 SPACER 2-00-00706 KEY, 1/4" SQ. x 1 1/4 2-00-03382 SPRING WASHER 2-00-05401 SCREW, 3/8-16 SOCKET HEAD HEX 71707-1revE 2-18 American-Lincoln Technology Encore R...
  • Page 24 SCRUB DECK ASSEMBLY (34”) Ref# 71707-1revE American-Lincoln Technology 2-19 Encore R...

  • Page 25: Side Squeegee Assembly (34" Lh)

    FLAT WASHER, .687 x .344 x .062 2-00-00530 5/16" LOCK WASHER 2-00-00641 NUT, FIBER INSERT 1/4-20 7-86-08074 TOOL, LH SIDE SQUEEGEE (WELDED) (34”) 7-55-08180 PIN, SIDE SQUEEGEE LOCK 7-08-01169 BRACKET, SIDE SQUEEGEE 7-21-04042 EDGING 71707-2revF 2-20 American-Lincoln Technology Encore R...
  • Page 26 SIDE SQUEEGEE ASSEMBLY (34” LH) Ref# 71707-2revF American-Lincoln Technology 2-21 Encore R...

  • Page 27: Side Squeegee Assembly (34" Rh)

    LOCK WASHER, 3/8" HELICAL SPRING 2-00-02360 NUT, 3/8-16 HEX 2-00-00644 NUT, 5/16-18 FIBER INSERT HEX 7-86-08075 TOOL, RH SIDE SQUEEGEE (WELDED) (34 IN.) 7-55-08180 PIN, SIDE SQUEEGEE LOCK 7-08-01169 BRACKET, SIDE SQUEEGEE 7-21-04042 EDGING 71707-3revF 2-22 American-Lincoln Technology Encore R...
  • Page 28 SIDE SQUEEGEE ASSEMBLY (34” RH) Ref# 71707-3revF American-Lincoln Technology 2-23 Encore R...

  • Page 29: Rear Squeegee Assembly (34")

    DESCRIPTION 7-29-00243 GASKET, TOOL INLET 7-77-00123 RUBBER, INNER REAR SQUEEGEE (34”) 2-00-00237 SCREW, 3/8-16 x 3.00 HHC 2-00-03829 LOCK WASHER, 3/8 INT./EXT. TOOTH REF 7-25-02096 FITTING, SQUEEGEE MOUNTING WELDMENT 18816K SQUEEGEE 59950A WHEEL-GUIDE 59971A WHEEL-SQUEEGEE 2-24 American-Lincoln Technology Encore R...
  • Page 30 REAR SQUEEGEE ASSEMBLY (34”) (Not shown) Ref# 0760-537 American-Lincoln Technology 2-25 Encore R...

  • Page 31: Scrub Deck Assembly (38")

    BRUSH DRIVER-MALE WITH HUB 2-00-03214 SCREW, SOCKET HEAD CAP, 5/16-18 X 3/4 LG 2-00-04602 CLAMP 2-00-00056 SCREW, #10-24 X .75 RHM 2-00-01246 NUT, #10-24 ELASTIC STOP 8-21-04016 BUMPER REF. 2-00-03382 SPRING WASHER REF. 7-03-04239 ARM, DECK 70719-1revC 2-26 American-Lincoln Technology Encore R...
  • Page 32 SCRUB DECK ASSEMBLY (38”) Ref# 71719-1revC American-Lincoln Technology 2-27 Encore R...

  • Page 33: Side Squeegee Assembly (38"Rh)

    PIN, SIDE SQUEEGEE LOCK 2-00-00409 FLAT WASHER, .687 x .344 x .062 2-00-00530 LOCK WASHER, 5/16 7-89-08023 WHEEL 2-00-02369 NUT, 3/8-16 2-00-00402 WASHER, 25/64 ID x 3/4 OD 2-00-00216 BOLT, 3/8-16 x 2.0 HEX HEAD 7-21-04042 EDGING 71719-3revE 2-28 American-Lincoln Technology Encore R...
  • Page 34 SIDE SQUEEGEE ASSEMBLY (38”RH) Ref# 71719-3revE American-Lincoln Technology 2-29 Encore R...

  • Page 35: Side Squeegee Assembly (38" Lh)

    BOLT, 3/8-16 x 2.0 HEX HEAD 7-55-08180 PIN, SIDE SQUEEGEE LOCK 2-00-00409 FLAT WASHER, .687 x .344 x .062 2-00-00530 LOCK WASHER, 5/16” 2-00-02196 CARRIAGE BOLT, 1/4-20 LG 2-00-00641 NUT, FIBER INSERT 1/4-20 2-00-00594 NUT, 1/4-20 HEX 7-21-04042 EDGING 71719-2revE 2-30 American-Lincoln Technology Encore R...
  • Page 36 SIDE SQUEEGEE ASSEMBLY (38”LH) Ref# 71719-2revE American-Lincoln Technology 2-31 Encore R...

  • Page 37: Rear Squeegee Assembly (38")

    7-77-00116 RUBBER-INNER SQUEEGEE (38) 7-13-07195 CLAMP-SQUEEGEE 7-13-07191 CLAMP-END, SQUEEGEE (R.H.) 7-13-07192 CLAMP-END, SQUEEGEE (L.H.) 2-00-00203 SCREW, 1/4-20 x 1.50 HEX HEAD 7-77-00096 BLADE-SQUEEGEE-OUTER 2-00-01116 WELD NUT- 1/4-20 (ELONGATED) 7-29-00243 GASKET-TOOL INLET 59950A WHEEL-GUIDE 59971A WHEEL-SQUEEGEE 2-32 American-Lincoln Technology Encore R...
  • Page 38 REAR SQUEEGEE ASSEMBLY (38”) INCREASE (2) APPLY SLOT AS SHOWN ANTI-SEIZE 0.75 Ref# 71719-4revC American-Lincoln Technology 2-33 Encore R...

  • Page 39: Squeegee Lift Assembly

    BRKT-SQ ACTUATOR 7-08-01136 BRKT-SQUEEGEE LIFT 7-03-04235 ARM, REAR SQUEEGEE 2-00-05484 PIN, REAR SQUEEGEE PIVOT 2-00-05920 EYE BOLT, 5/16-18 x 7/8 x .63 ID 7-76-00126 SPRING 7-03-09015 AXLE-REAR WHEELS 8-15-01016 COLLAR 2-00-03335 SCREW, 5/16-18 x .50 SHCS 2-34 American-Lincoln Technology Encore R...
  • Page 40 SQUEEGEE LIFT ASSEMBLY Ref# 71704 American-Lincoln Technology 2-35 Encore R...

  • Page 41: Seat Assembly

    ROD-SEAT PANEL 7-39-00006 KNOB 8-75-01205 SPACER-BLOWER MTG 2-00-01490 1/4-20 X 0.875", HEX HEAD SCREW 2-00-00491 GROMMET 2-00-04873 CLAMP - CABLE 7-82-00050 SWITCH - SEAT 0875-126 WIRE - SEAT SWITCH 2-00-04551 TERMINAL, .156 FISCO INSULATED MALE BULLET 2-36 American-Lincoln Technology Encore R...
  • Page 42 SEAT ASSEMBLY Ref# 71709d American-Lincoln Technology 2-37 Encore R...

  • Page 43: Vacuum Assembly

    PLATE-VAC INLET (WELDED) 7-10-04008 FLOAT CAGE 7-26-04012 FLOAT-RECOVERY 2-00-00466 FLAT WASHER - .625 X .203 X .031 2-00-03940 SCREW-T/C HH #10-24 x .50 LG 7-29-00281 GASKET 2-00-01994 SCREW TF/PRH #8-15 X 3/4 LG 7-33-02393 HOSE 2-38 American-Lincoln Technology Encore R...
  • Page 44 VACUUM ASSEMBLY Ref# 71708 American-Lincoln Technology 2-39 Encore R...

  • Page 45: Forward/Reverse Pedal Assembly

    2-00-04596 SCREW, 1/4-20 x 3.50” HEX HEAD 8-75-01203 SPACER, 3/8 OD x .277 ID x 2.06 LG 2-00-03702 WASHER, .625 x .281 x .063 2-00-00641 NUT, 1/4-20 FIBER INSERT 2-00-05530 PLUG, HOLE (1.00 DIA OPENING) 2-40 American-Lincoln Technology Encore R...
  • Page 46 FORWARD/REVERSE PEDAL ASSEMBLY Ref# 71712revE American-Lincoln Technology 2-41 Encore R...

  • Page 47: Recovery Tank Assembly

    BOLT, HEX HEAD, FINISHED, 1/4-20 7-25-02033 PLUG, HOSE 7-29-00277 GASKET-TANK LID *IF REPLACING ITEM #1, YOU MUST ALSO ORDER: 1 OF 8-18-00534 (Encore R DECAL) 1 OF 8-18-00525 (AMERICAN-LINCOLN LOGO DECAL) (REFERENCE PAGE 2-48 OF THIS MANUAL FOR PLACEMENT) 2-42 American-Lincoln Technology Encore R...
  • Page 48 RECOVERY TANK ASSEMBLY Ref# 71713 American-Lincoln Technology 2-43 Encore R...

  • Page 49: Solution Tank Assembly

    SCREW-HSHC, .38-16 X .75 2-00-00232 BOLT-HEX HEAD, FINISHED, 3/8-16 *IF REPLACING ITEM #1, YOU MUST ALSO ORDER: 1 OF 8-18-00534 (Encore R DECAL) 1 OF 8-18-00525 (AMERICAN-LINCOLN LOGO DECAL) (REFERENCE PAGE 2-48 OF THIS MANUAL FOR PLACEMENT) 2-44 American-Lincoln Technology...
  • Page 50 SOLUTION TANK ASSEMBLY Ref# 71714 American-Lincoln Technology 2-45 Encore R...

  • Page 51: Solution Control

    FITTING- 3/4 PIPE - 3/4 BARB STR. 7-33-02394 HOSE-SOL FEED 7-33-02374 HOSE-SOL FEED 7-33-02394 HOSE-SOL FEED 7-33-02376 HOSE, SOLUTION FEED 7-33-02379-1 HOSE-SOLUTION FEED (LH) 7-27-07191-1 SCRUB DECK (34 IN) 2-00-00641 NUT, FIBER INSERT 1/4-20 2-00-00221 BOLT-HEX HEAD, FINISHED, 1/4-20x3/4 lg 2-46 American-Lincoln Technology Encore R...
  • Page 52 SOLUTION CONTROL Ref# 71717 American-Lincoln Technology 2-47 Encore R...

  • Page 53: Decal Assembly

    READ OPERATOR’S MANUAL 8-18-00503 SOLUTION CONTROL 12* 1 TURN OFF/LOCK WHEEL 13< 2 NO-STEP 14< 3 PINCH POINT - STAY CLEAR 8-18-00535 ENCORE R 8-18-00528 ALTO (LARGE) 8-18-00549 A-L TECHNOLOGY (SMALL) 8-18-00549 A-L TECHNOLOGY (SMALL) PLATE, SERIAL NUMBER 8-50-05022 PAD, NON-SKID...
  • Page 54 DECAL ASSEMBLY Ref# 71718-2b-Encore R American-Lincoln Technology 2-49 Encore R...
  • Page 55 NOTES 2-50 American-Lincoln Technology Encore R...
  • Page 56 PRE SWEEP-STEEL HOPPER 67 PRE SWEEP-MAIN BROOM 62 SECONDARY (REAR) BRAKE 70 SPARE PARTS KITS 98 SPRAY WAND 86 - 89 SQUEEGEE WAND 76 STROBE LIGHT WITH OVERHEAD GUARD 54 STROBE LIGHT WITHOUT OVERHEAD GUARD 56 American-Lincoln Technology 2-51 Encore R...
  • Page 57 2-00-00233 SCREW, 3/8-16 X 1.000 HHC 2-00-00402 FLAT WASHER, .750 X .390 X .094 2-00-00240 SCREW, ½-13 X 1.250 HHC 2-00-04936 NUT, ½-13 FIBRE LOCK H146 16 2-00-00420 FLAT WASHER, 1.000 X .516 X .063 2-52 American-Lincoln Technology Encore R...
  • Page 58 OVERHEAD GUARD OPTION H146 Ref# 0780-432 American-Lincoln Technology 2-53 Encore R...
  • Page 59 BOLT, 1/4-20 x 3/4 LG, FINISHED 3-61-02014 CONVOLUTED TUBE (6 FT.) 2-00-04345 TY-WRAP 3-61-00193 WIRE 16 GA (RED, 10 FT.) 3-61-00189 WIRE 16 GA (BLACK, 10 FT.) 2-00-04626 TERMINAL (.156 FEMALE) 2-00-04578 TERMINAL (.156 MALE) 2-00-04741 TERMINAL 2-54 American-Lincoln Technology Encore R...
  • Page 60 STROBE LIGHT W/ OVERHEAD GUARD OPTION Ref# 0780-553 American-Lincoln Technology 2-55 Encore R...
  • Page 61 NUT, 3/8-16 HEX 3-61-00193 WIRE 16 GA (RED, 10 FT.) 3-61-00189 WIRE 16 GA (BLACK, 10 FT.) 2-00-04626 TERMINAL (.156 FEMALE) 2-00-04578 TERMINAL (.156 MALE) 2-00-04741 TERMINAL 2-00-03261 GROMMET 2-00-00491 GROMMET 3-61-02014 CONVOLUTED TUBE (6 FT.) 2-56 American-Lincoln Technology Encore R...
  • Page 62 STROBE LIGHT WITHOUT OVERHEAD GUARD Ref# 0780-555 American-Lincoln Technology 2-57 Encore R...
  • Page 63 GASKET-PLASTIC HOPPER 7-29-00254 GASKET-STEEL HOPPER 2-00-00049 SCREW, # 10-24 X .500 RHM 2-00-01246 NUT, HEX # 10-24 FIBER INSERT 2-00-00221 SCREW, 1/4-20 X .750 HHC 2-00-00641 NUT, 1/4-20 FIBER INSERT 2-00-03575 CARRIAGE BOLT, 1/4-20 X .750 2-58 American-Lincoln Technology Encore R...
  • Page 64 HOUSING, BROOM 2-95-04689 WASHER, AXLE 2-95-04182 HEX NUT, 3/8-16 STOP 7-27-07223 MAIN FRAME WELDMENT 2-00-00409 FLAT WASHER, .687 x .344 x .062 2-00-05330 THREADED INSERT, 5/16-18 2-00-02708 SCREW, 5/16-18 x 1.00 HEX HEAD Ref# 0780-468-7revC American-Lincoln Technology 2-59 Encore R...
  • Page 65 FLAT WASHER, 1.00 X .516 X .063 H148 1 2-00-01778 SCREW, 1/2-13 X 2.000 HHC H171 1 2-00-02371 NUT, HEX JAM .50-13 STL H185 3 2-00-02588 SCREW, 1/4-20 X 1/125 HHC CAD. PI H279 1 2-00-04914 SCREW, .50-13 X 4.50 HHC 2-60 American-Lincoln Technology Encore R...
  • Page 66 PRE-SWEEP OPTION - BROOM DRIVE H142 H146 H171 H279 H2371 H185 H148 Ref# 0780-468-2 American-Lincoln Technology 2-61 Encore R...
  • Page 67 2-00-00402 FLAT WASHER, .750 X .390 X .094 2-00-02310 LOCK WASHER, HELICAL SPRING 3/8 MEDIUM 2-00-02360 NUT, 3/8-16 HEX 2-00-00405 FLAT WASHER, 1.063 X .531 X .094 H280 1 2-00-00187 CARRIAGE BOLT, .38-16 X 2.50 2-62 American-Lincoln Technology Encore R...
  • Page 68 PRE-SWEEP OPTION - MAIN BROOM H280 Ref# 0780-468-3 American-Lincoln Technology 2-63 Encore R...
  • Page 69 H121 2 2-00-00090 SCREW, # 8-32 X 1.500 RHM H172 1 2-00-04986 SCREW, 1/4-20 X 4.500 H229 1 2-00-01490 SCREW, 1/4-20 X .875 HHC STL H230 4 2-00-00466 FLAT WASHER, .625 X .203 X .031 2-64 American-Lincoln Technology Encore R...
  • Page 70 PRE-SWEEP OPTION - DUST CONTROL H259 H7 H26 H121 H230 H230 Ref# 0780-468-4 American-Lincoln Technology 2-65 Encore R...
  • Page 71 PIN-HOPPER GUIDE 7-25-08079 FLAP-HOPPER 7-13-07193 CLAMP-HOPPER FLAP 7-08-00950 BRKT-STIFFENER H126 3 2-00-03466 SCREW, #10-24 X .500 H167 5 2-00-04312 SCREW, #10-24 X .625 T/C HEX HD H250 6 2-00-04968 SCREW, T/FRH #14-10 X 1.000 TYPE A 2-66 American-Lincoln Technology Encore R...
  • Page 72 7-30-08020 GUIDE-HOPPER 8-31-06078 HANDLE 8-79-00098 BRACKET 2-00-00641 NUT, 1/4-20 INSERT FIBER H126 4 2-00-03466 SCREW, #10-24 X .500 H136 5 2-00-03940 SCREW, #10-24 X .500 T/C HH H304 2 2-00-00246 SCREW, .25-20 X 2.25 HHC American-Lincoln Technology 2-67 Encore R...
  • Page 73 TERM.-.31 RING 2-00-02010 TERM.-.25 RING 2-00-05411 SB-50 CONNECTORS 18FT 3-61-00043 WIRE-10 AWG 10FT 3-61-00189 WIRE-16 AWG 2-00-04808 TERM.-#8SS NOTE: TIE ALL WIRES TOGETHER AS NEEDED USING TYE-RAPS CUT LENGTHS OF ITEMS #11 & 12 AS NEEDED 2-68 American-Lincoln Technology Encore R...
  • Page 74 PRE-SWEEP OPTION - WIRING Ref# 0780-468-6 American-Lincoln Technology 2-69 Encore R...
  • Page 75 2-00-05249 HAIR PIN (COTTER) 2-00-00222 1/4-20 X 1.25 LG HEX HEAD SCREW 2-00-01255 5/16-18 X 7/8 LG HEX HEAD SCREW 2-00-00644 NUT, HEX, INSERT FIBER, 5/16-18 7-55-00041 PEDAL, BRAKE 2-00-00205 BOLT, 1/4-20 FINISHED HEX HEAD 2-70 American-Lincoln Technology Encore R...
  • Page 76 SECONDARY (REAR) BRAKE OPTION Ref# 0780-552 American-Lincoln Technology 2-71 Encore R...
  • Page 77 8-40-05044 TAIL LIGHT, 12 V 2-00-02933 SCREW 2-00-04210 CLAMP 2-00-01246 NUT-#10-24 ELASTIC STOP NUT 8-40-05052 HEAD LIGHT 2-00-05869 GASKET, SWITCH 2-00-05827 SWITCH BODY 2-00-05837 ACTUATOR, LIGHT PACKAGE 2-00-03466 SCREW #10 X 16.50 ZN SELF TAPPING 2-72 American-Lincoln Technology Encore R...
  • Page 78 LIGHT PACKAGE OPTION Ref# 0780-557 American-Lincoln Technology 2-73 Encore R...
  • Page 79 BACK-UP ALARM OPTION OPTION NO. 0780-551 ITEM QTY PART NUMBER DESCRIPTION 8-32-09009 BACK UP ALARM 2-00-03702 WASHER, .625 X .281 X .063 2-00-00644 HEX NUT, 5/16-18 INSERT FIBER 8-11-00015 CONNECTOR 2-74 American-Lincoln Technology Encore R...
  • Page 80 BACK-UP ALARM OPTION Ref# 0780-551 American-Lincoln Technology 2-75 Encore R...
  • Page 81 SQUEEGEE WAND OPTION OPTION NO. 0780-429 ITEM QTY PART NUMBER DESCRIPTION 0261-025 WAND ASSEMBLY 0261-024 TOOL ASSEMBLY 7-33-02213 HOSE-VAC 7-03-00044 ADAPTER-TRANSITION 2-76 American-Lincoln Technology Encore R...
  • Page 82 SQUEEGEE WAND OPTION Ref# 0780-429 American-Lincoln Technology 2-77 Encore R...
  • Page 83 7-75-01184 SPACER 2-22-00003 MOTOR MOUNTING RING 7-64-00032 CIRCUIT BREAKER - 50A 2-00-05065 TERMINAL-WIRE NUT (BLUE) (NOTE 3) 2-00-01862 TERMINAL-#10 RING 2-00-00519 LOCK WASHER, #10 MEDIUM HS H241 3 2-00-05395 SCREW, RHM 25-20 X 4.00 ZINC 2-78 American-Lincoln Technology Encore R...
  • Page 84 DUAL VACCUM SYSTEM OPTION H241 Ref# 0780-427 American-Lincoln Technology 2-79 Encore R...
  • Page 85 RIGHT ARM BRACKET MOLDED ARM BRACKET 3/8-16 x 1.50 LG BHSCS 3/8-16 x .50 LG FHSCS 3/8-16 CENTER LOCK ACORN NUT 5/16-18 x .63 LG BHSCS NYLON SPACER NOTE- * ARM REST KIT 7-69-00005 INCLUDES PARTS DESCRIBED. 2-80 American-Lincoln Technology Encore R...
  • Page 86 ARM RESTS OPTION Ref# 0780-470 American-Lincoln Technology 2-81 Encore R...
  • Page 87 WASHER-FLAT .500 x .219 x .063 2-00-01246 NUT-#10-24 ELASTIC STOP NUT 2-00-00039 SCREW #10-24 0775-164 FLOAT SWITCH (GRAY) 7-87-02191 TUBE-FLOAT SWITCH 7-09-01124 BULKHEAD FITTING 2-00-05869 GASKET, SWITCH 2-00-05827 SWITCH BODY 2-00-05838 ACTUATOR, ESP 7-09-01122 BUSHING 2-82 American-Lincoln Technology Encore R...
  • Page 88 ESP RECOVERY OPTION Ref# 0780-556-1 American-Lincoln Technology 2-83 Encore R...
  • Page 89 ESP RECOVERY OPTION WIRING ITEM QTY PART NUMBER DESCRIPTION 2-00-04626 TERMINAL (.156 FEMALE) 2-00-04578 TERMINAL (.156 MALE) 2-00-03418 TERMINAL-.25 FISO FEMALE 3-61-00189 WIRE-16GA (BLACK) 3-61-00193 WIRE-16GA (RED) 2-84 American-Lincoln Technology Encore R...
  • Page 90 ESP RECOVERY OPTION WIRING Ref# 0780-556-3 American-Lincoln Technology 2-85 Encore R...
  • Page 91 REDUCER-MALE PIPE 1/4 X 1/8 7-16-05028 COUPLING, QUICK DISCONNECT 2-00-05207 ADAPTER, 1/4 HOSE X 1/8 NPT 2-00-00089 SCREW #10-24 X1.5 LG, RHM 2-00-04686 WASHER 2-00-00605 NUT-#10-24 HEX 2-00-05208 ADAPTER- 1/8 PIPE, BRASSE 7-50-01002 SPRAY NOZZLE 7-03-00044 ADAPTER-TRANSITION 2-86 American-Lincoln Technology Encore R...
  • Page 92 SPRAY WAND OPTION Ref# 0780-558-1 American-Lincoln Technology 2-87 Encore R...
  • Page 93 WASHER, LOCK 1/4-20 2-00-00221 BOLT-HEX HEAD, FINISHED, 1/4-20x3/4 lg 2-00-00594 NUT, HEX 1/4-20 2-00-05869 GASKET, SWITCH 2-00-05827 SWITCH BODY 2-00-05838 ACTUATOR, ESP 3-71-03025 HOSE 3-71-00081 HOSE, 3/8" I. D. X 36.0" 7-18-00217 DECAL-POWER WAND 7-18-00121 DECAL-WARNING 2-88 American-Lincoln Technology Encore R...
  • Page 94 SPRAY WAND OPTION CON’T. Ref# 0780-558-2 American-Lincoln Technology 2-89 Encore R...
  • Page 95 BATTERY 370 A.H. OPTION ITEM QTY PART NUMBER DESCRIPTION BATTERY-6V LEAD ACID (WET - OPTION 0780-203) BATTERY-6V LEAD ACID (DRY - OPTION 0780-204) 0875-102 CONNECTOR ASSEMBLY (TO BATTERY) 7-90-07286 BATTERY CONNECTOR WIRE 8-75-01206 SPACER-BATTERY PAN (6) VOLT 2-90 American-Lincoln Technology Encore R...
  • Page 96 BATTERY 370 A.H. OPTION Ref# 0780-203 American-Lincoln Technology 2-91 Encore R...
  • Page 97 BATTERY 330 A.H. OPTION ITEM QTY PART NUMBER DESCRIPTION BATTERY-6V LEAD ACID (WET - OPTION 0780-205) BATTERY-6V LEAD ACID (DRY - OPTION 0780-206) 0875-102 CONNECTOR ASSEMBLY (TO BATTERY) 7-90-07286 BATTERY CONNECTOR WIRE 8-75-01206 SPACER-BATTERY PAN (6) VOLT 2-92 American-Lincoln Technology Encore R...
  • Page 98 BATTERY 330 A.H. OPTION Ref# 0780-205 American-Lincoln Technology 2-93 Encore R...
  • Page 99 FIRE EXTINGUISHER OPTION OPTION NO. 0780-462 ITEM QTY PART NUMBER DESCRIPTION 7-16-07406 SEAT DECK WELDMENT 8-83-04033 FIRE-EXTINGUISHER 2 1/2 POUND 2-95-01998 SCREW #14-10 X .75 T/F RH 2-94 American-Lincoln Technology Encore R...
  • Page 100 FIRE EXTINGUISHER OPTION Ref# 0780-462 American-Lincoln Technology 2-95 Encore R...
  • Page 101 962495 SCREW, 1/4 – 20 X 1 BRUSH ASSEMBLY POLY 17" (11424B) QTY PART NUMBER DESCRIPTION 51461B BRUSH, POLYPROPYLENE 17" 0D 833802 GIMBAL, BRUSH 838301 SPRING, BRUSH HOLDER 962495 SCREW, 1/4 – 20 X 1 2-96 American-Lincoln Technology Encore R...
  • Page 102 Motor No. Brush No. 0782-124 (Ametek vac motor) 0775-186 0782-144 (Scott brush motor) 0780-582 0782-110 (Presweep motor) 0775-215 0785-091 (AMER drive wheel motor) 0780-596 Fuse Part Nos. 2-00-05861 (2 amp) 2-00-05860 (10 amp) 8-28-05019 (70 amp) American-Lincoln Technology 2-97 Encore R...
  • Page 103 SPARE PARTS KIT (38") QTY PART NUMBER DESCRIPTION 7-77-00121 SIDE SQUEEGEE RH, OUTER 7-77-00118 SIDE SQUEEGEE RH, INNER 7-77-00116 REAR SQUEEGEE, INNER 47.0" 7-77-00096 REAR SQUEEGEE, OUTER 47.5" 7-33-02377 SQUEEGEE HOSE 59971A WHEEL, SQUEEGEE ADJUSTMENT 7-33-02591 DRAIN HOSE 2-98 American-Lincoln Technology Encore R...

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