Page 1 Preisabfragen und Bestellungen der Artikel im Shop unter www.wapalto-shop.de (einfach Artikelnummer in die Suchmaske eingeben) oder per Fax unter 0049 (0)7351 – 575801 Heine Vertriebs-GmbH WAP-ALTO Reinigungssysteme Mettenbergerstr. 4 D-88400 Biberach/Riss Sitz: D-88400 Mettenberg, Mettenbergerstr. 4 Amtsgericht Biberach/Riß HRB 641174 Landgericht Ravensburg, Geschäftsführer: Jürgen Heine Dipl.-Ing (FH)
Page 2: Parts List
AMERICAN-LINCOLN TECHNOLOGY Operator's Manual & Parts List 7760 Sweeper/Scrubber Beginning with Serial No. 754001 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel;...
Page 3: Table Of Contents
Machine Harness Wiring Diagram ............................2-120 Electrical Schematic ................................2-122 Connection Diagram ................................2-123 Ford 425EFI Frame Side Connection Diagram ........................2-124 Mitsubishi S4Q2 Frame Side Connection Diagram ......................2-125 Hydraulics Schematic (Variable Dump) ..........................2-126 Hydraulics Schematic (Manual Dump) ..........................2-127 American-Lincoln 7760...
Page 4 Carriage Bolt, 5/16 - 18 x 1.000 7-70-05138 Broom Chamber Shaft Weldment 8-55-08098 Dowel Pin 2-00-04887 Screw, 3/4 - 10 x 1.250 HHC 2-00-04890 Retaining Ring, 3.341 Int. 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 8-75-01157 Flat Washer, 3/4 2-00-00432 Screw, 1/4-20 x .50 P-4738/9510 American-Lincoln 7760...
Page 5: Main Broom
MAIN BROOM - EXPLODED VIEW SEE BROOM LIFT LINKAGE P4738/9606 American-Lincoln 7760...
Page 6 Nut, Hex Fiber Insert 1/2 - 13 2-00-00566 Lubrication Fitting, Straight 1/8 NPT 7-21-04030 Edging 2-00-05059 Screw, 1/2-13 x 3.750 HHC 7-42-05084 Link 2-00-00605 Nut, #10-24 Fiber Lock 2-00-00056 Screw, #10-24 x 3/4 RHM 8-88-00053 Control Valve P-5151/9608 American-Lincoln 7760...
Page 7: Main Broom Lift Linkage
MAIN BROOM LIFT LINKAGE - EXPLODED VIEW 5 10 11 19 10 12 13 P-5151/9606 American-Lincoln 7760...
Page 8: Lock Washer, Helical Spring 3/8 Med
Nut, Hex 5/16-18 2-00-03569 Carriage Bolt, 5/16-18 2-00-05350 Screw, 1/4-28 x .63 2-00-03979 Washer, 1.00 x .391 x .06 2-00-03808 Washer, 1.50 x .750 x .06 2-00-00594 Nut, Hex MS 1/4-20 x .125 2-00-04603 Clamp 2-00-04378 Clamp P-5149/1-04 American-Lincoln 7760...
Page 9: Side Broom (Variable Dump)
SIDE BROOM (VARIABLE DUMP) - EXPLODED VIEW P5149/9609 American-Lincoln 7760...
Page 10 Broom Chamber Flap 7-08-00487 Flap Bracket Weldment 7-19-08053 Right Hand Broom Chamber Door 2-00-04190 Carriage Bolt, 1/4 - 20 x .63 2-00-01490 Screw, 1/4 - 20 x .875 HHC 2-00-00589 Nut, 1/4-20 Hex 2-00-00501 Washer, 1/4 Lock P-4603/9606 American-Lincoln 7760...
Page 11: Broom And Brush Chamber Door
BROOM & BRUSH CHAMBER DOOR - EXPLODED VIEW 5 4 2 10 9 8 7 6 P4603/9606 American-Lincoln 7760...
Page 12 Screw, 3/8-16 x 1.750 HHC 2-00-00409 Flat Washer, 5/16 BS 2-00-00585 Nut, Hex 5/16-18 7-25-08052 Lower Baffle Flap 7-13-07136 Lower Baffle Clamp 2-00-00198 Carriage Bolt, 1/4-20 x 2.000 2-00-00641 Nut, Fiber Lock 1/4-20 2-00-00405 Flat Washer 1/2 B.S C-0355/9606 2-10 American-Lincoln 7760...
Page 13: Hopper System (Manual Dump)
HOPPER SYSTEM (MANUAL DUMP) - EXPLODED VIEW 32 15 15 12 C-0355/9606 American-Lincoln 2-11 7760...
Page 14 Screw, 8-32 x 1.50 PH RHM 2-00-00432 Flat Washer, 1.125 x .766 x .063 2-00-03170 Spacer, .75-1.50 x .125 2-00-04841 Nut, .75-16 Slotted Hex 2-00-05277 Screw, .50-13 x .75 HSHC 2-00-00460 Flat Washer, .438 x .192 x .031 P5146ecp/1-04 2-12 American-Lincoln 7760...
Page 15 HOPPER SYSTEM (VARIABLE DUMP) - EXPLODED VIEW POSITION CARRIAGE BOLT AS SHOWN (2 PLACES) P5146ecp/1-04 American-Lincoln 2-13 7760...
Page 16 Washer, 9/16 x 1 3/8 x .109 2-00-00518 Lock Washer, Helical Spring 2-00-03575 Carriage Bolt, 1/4-20 x .750 2-00-02676 Screw, 1/2-13 x .75 2-00-00263 Setscrew, 1/4-20 x .250 HSKCP 2-00-00643 Nut, 3/8-16 Stop *Contained in Kit 0880-705 P5148A-ecp/1-04 2-14 American-Lincoln 7760...
Page 17 HOPPER SYSTEM (FILTER & IMPELLER) - EXPLODED VIEW P5148a-ecp/1-04 American-Lincoln 2-15 7760...
Page 18 Screw, 1/4-20 x 1.000 HHM 2-00-03702 Flat Washer, .625 x .281 x .062 7-31-06059 Handle 2-00-00498 Lock Washer, .250 Ext 7-33-02195 Hose Ref. 8-33-02328 Hose Ref. 7-33-02225 Hose Ref. 8-33-02178 Hose Ref. 8-33-02201 Hose Ref. 7-33-02187 Hose Ref. P-4877b/0603 2-16 American-Lincoln 7760...
Page 19 HOPPER LIFT CYLINDER - 8-33-02178 TO LOWER PORT OF DUMP DOOR CYLINDER - 7-33-02194 TO FRONT PORT OF HOPPER LIFT CYLINDER - 7-33-02225 FROM "T" PORT OF MAIN CONTROL VALVE - 8-33-02201 TO RETURN MANIFOLD - 7-33-02187 American-Lincoln 2-17 7760...
Page 20 Nut, ½ - 13 2-00-02312 Washer, .50 Split 2-00-00405 Flat Washer, 1.063 x .531 x .094-s 2-00-05244 Carriage Bolt, Zinc 2-00-00530 Lockwasher, 5/16 2-00-05087 Screw, 5/16 with Nylok 2-00-00594 Nut, Finish Hex, .25-20 2-00-00518 Washer, Helical Spring P-5158/9608 2-18 American-Lincoln 7760...
Page 21: Scrub Deck And Brushes
SCRUB DECK & BRUSHES - EXPLODED VIEW TO SOLUTION CONTROL VALVE APPLY NEVER SEIZE P5158/9608 American-Lincoln 2-19 7760...
Page 22 Washer, .563 x .281 x .063 SS 2-00-04690 Screw, 1/4-20 x 1.00 HHC SS #304 2-00-02312 Lock Washer, 1/2 HS Med. 2-00-04687 Lock Washer, Helical Spring 1/4 Med. 2-00-04688 Nut, 1/4-20 Hex 2-00-00598 Nut, .50-13 Hex 7-86-08033 Weldment - LH Bracket P-5160/0403 2-20 American-Lincoln 7760...
Page 23: Rear And Side Squeegees
REAR & SIDE SQUEEGEE - EXPLODED VIEW P5160/0403 American-Lincoln 2-21 7760...
Page 24 Flat Washer, .875 x .375 x .060 2-00-00209 Screw, 3/8-16 x 1.250 HHC 2-00-00522 Lock Washer ¾ Helical Spring 2-00-03293 Nut, Hex Finish, .75-10 2-00-05356 Screw - HHC .313-18 x 1.25 Grade 8 2-00-05103 Flat Washer .750 x .343 x .50 P-5154/9907 2-22 American-Lincoln 7760...
Page 25: Squeegee Lift
SQUEEGEE LIFT - EXPLODED VIEW P5154/9907 American-Lincoln 2-23 7760...
Page 26 Wheel - Caster 7-33-02380* Hose - Vacuum - 78.50” 7-13-07104* Clamp - Hose 7-76-00050-1 Spring - Extension 2-00-04937 Hose Tie w/Eyelet 2-95-04182 7-09-01057 Bushing 7-33-02381* Hose Vacuum - 23.50” 7-08-00916* Bracket, Squeegee Lift Ref. *Part of Kit 0780-467 P-5159/9907 2-24 American-Lincoln 7760...
Page 27: Swing Squeegee Support
SWING SQUEEGEE SUPPORT - EXPLODED VIEW REF MAIN FRAME APPLY LOCTITE TO SETSCREWS, TTP APPLY NEVER SEIZE H237 H237 H260 P5159/9907 American-Lincoln 2-25 7760...
Page 28 Cover, Solution Tank *Solution Tank Cover Hinge Assembly only: 7-89-06693 ~If you are ordering a replacement tank, you should also order: 1 of 8-18-00541 (7760 decal-provides 2) 1 of 8-18-00525 (American-Lincoln logo) or 1 of 8-18-00549 (A-L Tech for Export) P4735b/11-04...
Page 29: Solution Tank
SOLUTION TANK - EXPLODED VIEW SEE RECOVERY TANK LID FOR HINGE ASSEMBLY TO SOLUTION BRACKET P4735b/11-04 American-Lincoln 2-27 7760...
Page 30 Solution Valve Lever 2-00-00600 Nut, Hex Hvy. 3/8 - 16 x .687 x .359 2-00-00211 Screw, 5/16 - 18 x 1.750 HHC 8-39-00002 Knob 2-00-05724 Plug, Pipe, 3/4 NPT, Nylon 2-00-05131 Nipple, Closed 3/4 NPT x 1.38 P-4750/2-04 2-28 American-Lincoln 7760...
Page 31: Solution Feed Linkage
SOLUTION FEED LINKAGE - EXPLODED VIEW CONTROL PANEL TO SCRUB BRUSHES TO SCRUB BRUSHES (7-33-02322 HOSE REF.) (7-33-02322 HOSE REF.) TO SOLUTION TANK TO SOLUTION TANK P-4750/0703 (7-33-02178 HOSE REF.) (7-33-02178 HOSE REF.) American-Lincoln 2-29 7760...
Page 32 Nut, Hex, STD FIN 1/4-20 2-00-00643 Nut, Fiber, 3/8 - 16 *If you are ordering a replacement tank, you should also order: 1 of 8-18-00541 (7760 decal-provides 2) 1 of 8-18-00525 (American-Lincoln logo) or 1 of 8-18-00549 (A-L Tech for Export)
Page 33: Recovery Tank
RECOVERY TANK - EXPLODED VIEW DRAINAGE HOSE NOTE: OPEN LINK TO NOTE: OPEN LINK TO ACCOMMODATE ACCOMMODATE SPACER SPACER P-4734/0303 American-Lincoln 2-31 7760...
Page 34 7-79-00081 Strap, Gasket Retainer 7-79-00082 Strap, Gasket Retainer 2-00-00455 Flat Washer #6 7-79-00087 Strap, Gasket Retainer 0780-467 Vac Hose Key No.s 4, 5 and 6 must be ordered together for proper fit. Lid Gasket Kit: 0880-644 P-4605/9809 2-32 American-Lincoln 7760...
Page 35: Recovery Tank Lid
RECOVERY TANK LID - EXPLODED VIEW 26 27 17 18 2 10 27 26 20 25 23 22 21 UPPER COVER SOLUTION TANK RECOVERY P4605/9510 TANK American-Lincoln 2-33 7760...
Page 36 Screw, 5/16 - 18 x 3.500 HHC 7-16-07276 Fan Cover 0782-145 Vacuum Motor (Seal Kit: #7-70-00020) 7-21-04029 Edging 2-00-04707 Rivet, 1/8 x .312 7-79-00081 Strap, Gasket Retainer 7-79-00082 Strap, Gasket Retainer 2-00-00455 Flat Washer, #10 Brass 7-79-00087 Strap, Gasket Retainer P-4721/9609 2-34 American-Lincoln 7760...
Page 37: Vacuum Motor & Float
VACUUM MOTOR & FLOAT - EXPLODED VIEW RECOVERY TANK LID P-5150/9606 American-Lincoln 2-35 7760...
Page 38: Bearing
Hub, Front Wheel 2-00-04622 Roller Bearing, Cone (Timke n) 2-00-05024 Washer, 1 1/16 x 2.0 2-00-05026 Nut, 1-14 Fin. Slotted Hex 2-00-02436 Cotter Pin, .187 x 1.50 8-23-03065 Lug Nut, 1/2-20 x .800 x .620 8-11-00030 Dust Cap 71007/5-05 2-36 American-Lincoln 7760...
Page 39: Front Wheel And Brake
FRONT WHEEL & BRAKE - EXPLODED VIEW 71007/5-05 71007/5-05 American-Lincoln 2-37 7760...
Page 40 Washer, 1.25 ID x 2.25 OD x .13 ~CE Models only use the following: 0885-083 motor; Seal kits are the same as 0885-051-1 *Part of 6” press-on wheel complete assembly 7-89-08068 Hub Assembly w/pressed-in studs (Item No.’s 25 & 26): 0780-656 71020/5-05 2-38 American-Lincoln 7760...
Page 41: Rear Wheel
REAR WHEEL - EXPLODED VIEW 71020/5-05 American-Lincoln 2-39 7760...
Page 42 Nut, Hex Jam 3/8-16 x .562 x .218 2-00-00208 Screw, 5/16-18 x .750 HHC 2-00-02597 Screw, 5/16-18 x 3.250 HHC 2-00-00409 Flat Washer, .687 x .343 x .062 7-75-01126 Spacer, .500 x .327 x .780 Part of #1) P-4737/9609 2-40 American-Lincoln 7760...
Page 43: Brake Linkage
BRAKE LINKAGE - EXPLODED VIEW 5 28 FRAME (DIESEL ONLY) P4737 American-Lincoln 2-41 7760...
Page 44: Screw, 1/4 - 20 X .750 Hhc
Flat Washer, .750 x .281 x .062 2-00-02310 Lock Washer, 3/8 Med Helical Spring 2-00-00232 Screw, 3/8 - 16 x .75 HHC 2-00-01246 Nut, #10-24 Fiber Insert Hex 2-00-00641 Nut, 1/4-20 Fiber Insert Hex 2-00-00219 Screw, 1/4-20 x .500 HHC P5068ecp/1-04 2-42 American-Lincoln 7760...
Page 45 FORWARD/REVERSE CONTROL (FORD 425EFI) - EXPLODED VIEW TRANS. PUMP INBOARD ENGINE MOUNT BRACKET FLYWHEEL HOUSING ENGINE SUPPORT P5068ecp/1-04 American-Lincoln 2-43 7760...
Page 46 Hose Clamp, .500 2-00-00405 Flat Washer, .500 7-03-04106 Transmission Arm 2-00-01246 Nut, Hex Fiber Insert #10-24 7-34-09018 Insulating Sleeve 2-00-00641 Nut, Hex Fiber Insert 1/4-20 2-00-00219 Screw, 1/4-20 x .500 HHC 7-08-01209 Bracket, Forward/Reverse Cable 7-08-00585 Hydroback Bracket P5118ecp/1-04 2-44 American-Lincoln 7760...
Page 47 FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL) - EXPLODED VIEW P5118ecp/0401 American-Lincoln 2-45 7760...
Page 48 Screw, 5/16-18 x 1.50 Lg HHC 7-81-00189 Safety Arm 7-75-01167 Spacer 2-00-05187 Carriage Bolt 3/8-16 x 1.25” 2-00-02369 Nut, Hex Jam 3/8-16 8-15-01003 Set Screw Collar - .750 I.D. *Used on Variable Dump Machines Only <Used on Manual Dump Machines Only P-5153/1-04 2-46 American-Lincoln 7760...
Page 49: Main Frame
MAIN FRAME - EXPLODED VIEW 3 17 FUEL LINE DIESEL ONLY P5153/0007 DIESEL FUEL LINE American-Lincoln 2-47 7760...
Page 50 2-00-05758 Cover, Switch 7-52-00149 Panel, Access 2-00-04873 Clamp 2-00-00196 Carriage Bolt, 5/16-18 x 1.00 2-00-00409 Flat Washer, .687 x .344 x .062 50< 2-00-05827 Base, Switch 51< 2-00-05988 Actuator, Throttle *Diesel Only <Gas & LP Only P5145ecp/2-04 2-48 American-Lincoln 7760...
Page 51: Driver Compartment
DRIVER COMPARTMENT - EXPLODED VIEW 11 50 32,43,44 P5145/0401 American-Lincoln 2-49 7760...
Page 52 Hydraulic Hose ORS 8-90° to Str. 17" 2-00-04987 ORFS Union, 13/16-16 7-33-02190 Hydraulic Hose ORS 4 - 90º to Str. 67” *Used on Diesel-Powered Machines Only +Components of 0760-493, 7760 common hydraulic hose kit. ^Components of 0760-494, 7760 VD hydraulic hose kit. P-4813nm/0703 2-50 American-Lincoln 7760...
Page 53 HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - EXPLODED VIEW TO RETURN MANIFOLD FROM RESERVOIR TO DOUBLE GEAR PUMP PRIORITY PORT - TOP TO DOUBLE GEAR PUMP SECONDARY PORT - BOTTOM P4813-nm/0703 TO VAC MOTOR TO POWER RECOVERY TANK STEERING UNIT American-Lincoln 2-51 7760...
Page 54 Hydraulic Hose ORS 4-Str. to 4 Str. 37" 7-33-02190 Hydraulic Hose ORS 4-90° to Str, 67” 7-33-02184 Hydraulic Hose ORS 4-Str. Ends 25.5” (OPTION) 1 * Diesel Only + Hoses are components of 0760-493 7760 common hydraulic hose kit. C-0356i/0803 2-52 American-Lincoln 7760...
Page 55 HYDRAULIC HOSE SYSTEM (MANUAL DUMP) - EXPLODED VIEW SIDE BROOM OPTIONAL (SIDE BROOM VALVE & FITTINGS ADDED WITH OPTION) TO RETURN MANIFOLD FROM RESERVOIR C 3C C0356i/0803 American-Lincoln 2-53 7760...
Page 56 Hydraulic Hose ORS 4 - Str. Ends 37" 8-33-02183 Hydraulic Hose ORS 4 - Str. 49" 8-33-02200 Hydraulic Hose ORS 4-90º to Str. 55” #Components of 0760-493, 7760 common hydraulic hose kit. *Components of 0760-494, 7760 VD hydraulic hose kit. P4803g/0703 2-54 American-Lincoln...
Page 57 MAIN BROOM SIDE BROOM MOTOR VALVE MAIN CONTROL VALVE POWER STEERING UNIT DRIVE & AUXILIARY PUMP STRAINER RETURN MANIFOLD SCRUB BRUSH MOTOR POWER STEERING CYLINDER RESERVOIR SCRUB DECK CYLINDER DRIVE WHEEL MOTOR FILTER SQUEEGEE DECK CYLINDER P4803g/0703 American-Lincoln 2-55 7760...
Page 58 Hydraulic Hose ORS 16-Str. Ends 46" 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 7-33-02244 Hydraulic Hose, 1.000 dia. x 33.000" long 7-33-02180 Hydraulic Hose ORS 4-Str. to 4 Str. 37" 7-33-02184 Hydraulic Hose ORS 4-Str. Ends 25.5” (OPTION) 1 C-0379f/0803 2-56 American-Lincoln 7760...
Page 59: Suction & Return Hoses (Manual Dump)
MAIN BROOM MOTOR CYLINDER CONTROL OPTION VALVE SIDE BROOM VALVE POWER STEERING UNIT STRAINER DRIVE & PUMP AUXILIARY SCRUB BRUSH MOTOR RETURN MANIFOLD POWER STEERING CYLINDER SCRUB DECK CYLINDER DRIVE WHEEL FILTER MOTOR C0379f/0803 RESERVOIR SQUEEGEE DECK CYLINDER American-Lincoln 2-57 7760...
Page 60: Main Broom And Fittings
2-00-03838 Key (comes w/motor) 0880-448 Motor Seal Kit (Service Part) 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 8-33-02214 Hose Ref. 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 8-33-02200 Hose Ref. 2-00-04987 ORFS Union, 13/16 - 16 Ref. P-4381-2/9609 2-58 American-Lincoln 7760...
Page 61: Side Broom And Fittings
Seal Kit for 0885-061 (Serial No. 750056 & Above) 7-33-02181 Hose Ref. 2-00-05373 Fitting, Union 9/16 - 18 ORS 7-33-02330 Hose Ref. 2-00-03702 Washer, Flat 2-00-04926 Fitting, 90° 7-88-00077 Valve, Housing - 3 way 2-00-05162 Fitting, Run tee 2-00-02589 Screw 2-00-00518 Lock Washer P-4379-1/9809 American-Lincoln 2-59 7760...
Page 62: Scrub Motors And Fittings
Fitting - 10 SAE - 8 ORS 2-00-04970 Fitting - 8 SAE - 8 ORS 7-33-02326 Hose - 17" 90° End 7-33-02327 Hose - 15.25" 90° End 0782-111 Scrub Motor Hyd. 0780-070 Seal Kit for Motor 0782-111 P-3810-B/0603 2-60 American-Lincoln 7760...
Page 63 TO "C4" PORT ON CYLINDER CONTROL VALVE P1824 KEY NO. PART NUMBER DESCRIPTION 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 7-17-05019 Hydraulic Cylinder (Squeegee) 7-17-05011 Hydraulic Cylinder (Scrub Deck) 8-33-02189 Hose Ref. 8-33-02218 Hose Ref. 7-33-02189 Hose Ref. P-4824/9609 American-Lincoln 2-61 7760...
Page 64 ORFS Connector, 7/16-20 to 9/16-18 8-33-02178 Hose Ref. 7-33-02225 Hose Ref. 2-00-04927 Run Tee Fitting 8-88-00045 Fitting, Check Valve 2-00-04997 Fitting Adapter, 9/16-18 ORFS - 1/4-18 NPT 2-00-04994 Adapter Fitting 2-00-05054 Adapter Fitting 7-33-02180 Hose Ref. P-4878 2-62 American-Lincoln 7760...
Page 65: Hopper Lift
TO RETURN MANIFOLD TO WORK PORT "B" ON HOPPER DUMP VALVE HOPPER LIFT HOPPER DUMP (VARIABLE DUMP ONLY) (VARIABLE DUMP ONLY) TO PORT "R" ON POWER STEERING UNIT TO PORT "L" ON POWER STEERING UNIT POWER STEERING P4878 American-Lincoln 2-63 7760...
Page 66: Shaft
2-00-05358 Fitting 8-03-02035 Fitting 7-03-00054 Fitting 2-00-04620 Seal 2-00-04895 Fitting 0885-051-1 Rear Wheel Motor 0880-238 Motor Seal 0880-237 Shaft Seal for Eaton P/N 110-1085-004 0880-586 Shaft Seal for Eaton P/N 110-1085-006 7-33-02223 Hose 8-33-02184 Hose Ref. P-5092/9809 2-64 American-Lincoln 7760...
Page 67: Rear Wheel Motors And Fittings
REAR WHEEL MOTOR & FITTINGS - EXPLODED VIEW RESERVOIR TO RIGHT WORK PORT OF TRANSMISSION TO LEFT WORK PORT OF TRANSMISSION TO RETURN MANIFOLD FRONT PORT REAR PORT P5092 American-Lincoln 2-65 7760...
Page 68 Screw, 5/16-18 x 1.000 HHC 2-00-02220 Hose Clamp, .812 - 1.500 2-00-03940 Screw, #10-24 x .500 TC/HH 7-33-02244 Hose 7-33-02331 Hose 7-33-02333 Hose 7-33-02224 Hose 7-33-02225 Hose 2-00-00293 Plug, Pipe 24** 2-00-05177 Plug 7/16-20 O Ring ** Manual Dump Only P-5088/9510 2-66 American-Lincoln 7760...
Page 69: Hydraulic Reservoir, Filter, And Fittings
HYDRAULIC RESERVOIR, FILTER, & FITTINGS - EXPLODED VIEW TO RETURN MANIFOLD TO AUX. PUMP ON TRANSMISSION TO DUST CONTROL MOTOR CASE DRAIN TO SQUEEGEE VAC. MOTOR CASE DRAIN TO CYLINDER CONTROL VALVE (T-PORT) 24** P-5088/9607 American-Lincoln 2-67 7760...
Page 70: Drive Pump And Fittings
Hose Ref. 7-33-02223 Hose Ref. 2-00-00209 Screw, .375-16 x 1.25 HHC 7-33-02186 Hose Ref. 0880-685 Kit, Pump Assembly 2-00-02310 Lock Washer, Helical Spring 7-33-02433 Hose, ORS 8-STR, 74” 2-00-00402 Flat Washer, .750 x .391 x .093 P5070ecp/1-04 2-68 American-Lincoln 7760...
Page 71 Screw - 1/4-200 x 1.25 HHC 2-00-00641 Nut 0 1/4-20 Fibre Lock Hex 7-29-00207 Gasket 2-00-04822 Fitting - Elbow 2-00-04975 Fitting - 45º Elbow 2-00-04976 Fitting - 45º Elbow (Case Drain Port) 2-00-04885 Fitting - Elbow P-4871e/0603 American-Lincoln 2-69 7760...
Page 72: Dust Control Impeller And Fittings
PART NUMBER DESCRIPTION 2-00-04892 Fitting, 90° #4 SAE x #4 ORS 2-00-04885 Fitting, 90° #8 SAE x #8 ORS 0882-041 Dust Control Motor 7-33-02332 Hose Ref. 7-33-02333 Hose Ref. 2-00-04970 Fitting, STRT #8 SAE x #8 ORS P-4837-1/9609 2-70 American-Lincoln 7760...
Page 73: Power Steering Unit And Fittings
TO PORT “T” ON CYLINDER CONTROL BLOCK KEY NO. PART NUMBER DESCRIPTION 7-60-05029 Power Steering Unit 2-00-04932 ORFS Boss Reducer, 3/4-16 to 9/16-18 2-00-05264 Fitting, Straight 2-00-04918 ORFS Connector, 9/16-18 7-33-02334 Hose Ref. 7-33-00225 Hose Ref. 7-33-02192 Hose, 67” Ref. P-4834/9705 American-Lincoln 2-71 7760...
Page 74: Main Control Valve And Fittings
Lock Washer, 1/4 Split 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 2-00-03702 Flat Washer For 1/4 Bolt 2-00-04895 Fitting - Straight 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 ** Diesel Only # Gas Only P-4833A/0603 2-72 American-Lincoln 7760...
Page 75: Cylinder Control Valve And Fittings
ORFS 90° Elbow, 7/16-20 to 9/16-18 2-00-00518 Lock Washer, 1/4 Split 7-12-02032 Cavity Plug 8-33-02184 Hose Ref. 7-33-02189 Hose Ref. 8-33-02218 Hose Ref. 2-00-05177 Plug 7-12-02031 Cartridge 250 PSI Relief Ref. 8-33-02189 Hose Ref. 7-33-02225 Hose Ref. P-4831a/9809 American-Lincoln 2-73 7760...
Page 76: Return Manifold And Fittings
Ref. 12** 8-33-02214 Hose Ref. 8-33-02245 Hose Ref. 13** 7-33-02202 Hose Ref. 7-33-02244 Hose Ref. 8-33-02184 Hose Ref. 8-33-02200 Hose Ref. 7-33-02180 Hose Ref. 7-33-02186 Hose Ref. * Variable Dump Hopper Only **Manual Dump Hopper Only P-5087/9705 2-74 American-Lincoln 7760...
Page 77: Screw, 1/4 - 20 X 1.250 Hhc
Fitting - Elbow 2-00-00641 Nut, 1/4 - 20 - Fiber Lock Hex 7-29-00192 Gasket, Oil Cooler 2-00-01980 Screw, 1/4 - 20 x 1.250 HHC 8-13-07088 Clip 7-33-02201 Hose Ref. 7-33-02433 Hose Ref. 8-62-01010 Oil Cooler 7-29-00207 Gasket P4383b/0603 American-Lincoln 2-75 7760...
Page 78 Ref. 2-00-04928 ORFS Run Tee, 13/16 - 16 2-00-04957 ORFS Cap, #8 ORS 8-33-02202 Hose Ref. 2-00-04932 Fitting, Reducer 7-33-02331 Hose, 16ORS 46" Ref. 2-00-04926 Fitting, 90° Elbow 7-33-02334 Hose, 52.25" Ref. 8-33-02327 Hose, 94" Ref. P5163\9609 2-76 American-Lincoln 7760...
Page 79 Ref. 2-00-04928 ORFS Run Tee, 13/16 - 16 2-00-04957 ORFS Cap, #8 ORS 8-33-02202 Hose Ref. 2-00-04932 Fitting, Reducer 7-33-02331 Hose, 16ORS 46" Ref. 2-00-04926 Fitting, 90° Elbow 7-33-02334 Hose, 52.25" Ref. 8-33-02195 Hose, 69.5” Ref. P5164\0206 American-Lincoln 2-77 7760...
Page 80: Lock Washer, Helical Spring 5/16 Med
Nut, Hex 5/16 - 18 x .500 x .265 7-90-07262 Wire, to Ground (Ford 423) 2-00-00196 Screw, 5/16 - 18 x 1.000 Carriage 2-00-05253 Cable Clamp, .500 2-00-05171 Boot, Protective (Red) 2-00-05173 Boot, Protective (Black) 7-90-07280 Battery (+) Cable (Diesel Only) P-5086a/9611 2-78 American-Lincoln 7760...
Page 81: Battery
BATTERY - EXPLODED VIEW GAS & LP TO STARTER TO GROUND 1,24,26 21,25 DIESEL ENGINE P-5086a/9611 American-Lincoln 2-79 7760...
Page 82 Nut, Hex Fiber Insert 1/4 - 20 7-78-05016 Engine Cover Stop 2-00-00409 Flat Washer, .687 x .343 x .062 2-00-01769 Screw, 1/4-20 x 1.75 HHC 2-00-01255 Screw, 5/16-18 x .88 HHC 7-55-08116 Striker Pin 7-08-00532 Engine Cover Bracket 8-08-07045 Edging 8-21-04038 Edging P-5152 2-80 American-Lincoln 7760...
Page 83: Engine Cover
ENGINE COVER - EXPLODED VIEW 6 7 8 9 10 11 12 13 14 2 3 4 4 19 P5152ecp/1-04 American-Lincoln 2-81 7760...
Page 84 7-11-00029 Fuel Cap 8-08-07050 Bumper, Fuel Line 2-00-04618 Fitting, Barbed Female 45° Swivel Hose (Gas Only) 1 8-56-05021 Fitting, Tank (Gas Only) Plug, Tank (Diesel-comes w/tank) 2-00-00594 Nut,1/4-20 Fin. Hex 2-00-003829 Star Washer 2-00-00512 Star Washer P4747ecpPP/6-04 2-82 American-Lincoln 7760...
Page 85: Fuel Tank (Gas & Diesel)
FUEL TANK (GAS & DIESEL) - EXPLODED VIEW (Diesel) (Gas) Gas (only) return line (7-33-02619) runs down side of tank to hole in plate (see #13) Gas (only) return line (Gas only) P4747ecp-PP American-Lincoln 2-83 7760...
Page 86 2-00-00518 Lock Washer, 1/4 Helical Spring 2-00-00594 Nut, 1/4-20 Hex 7-56-05031 Pipe, Exhaust 7-49-00031 Muffler 7-56-04055 Tail Pipe 2-00-05149 Clamp, 1.75” Muffler 7-81-00276 Support, Front Engine *North American Models Only ~Export Models Only <Comes w/Engine Assy. C2185-1revE/6-04 2-84 American-Lincoln 7760...
Page 87: Ford 425Efi Gas Engine
FORD 425EFI GAS ENGINE (FAN, EXHAUST, HOSES)- EXPLODED VIEW C2185-1revE/6-04 American-Lincoln 2-85 7760...
Page 88 2-00-02216 Clamp, Hose 2-00-00505 Lock Washer, 7/16 HS Med. 2-00-04366 Screw, M10 x 1.5 x 25mm LG HHC 8-87-02110 Tube, Coupling 2-00-05955 Flat Washer, 1.25 ID x 2,0 OD x 1/4 7-21-04031 Edging, Brush Drive Support C2185-2revE/6-04 2-86 American-Lincoln 7760...
Page 89 FORD 425EFI GAS ENGINE (AIR INTAKE/FILTRATION) - EXPLODED VIEW C2185-2revE/6-04 American-Lincoln 2-87 7760...
Page 90 FORD 425EFI GAS ENGINE (FUEL SYSTEM) - PARTS LIST KEY NO. PART NUMBER DESCRIPTION 7-08-01201 Bracket, 7760 425EFI ECU 7-11-04042 Fuel Computer 7-08-01211 Bracket, Injector Assy. 7-08-01212 Bracket, Fuel Pump 7-08-01213 Bracket, HP Fuel Filter 7-60-05051 Pump, Fuel Injector 7-63-05003...
Page 91 FORD 425EFI GAS ENGINE (FUEL SYSTEM) - EXPLODED VIEW C2185revE American-Lincoln 2-89 7760...
Page 92 Lock Washer, 1/4 Helical Spring 2-00-00594 Nut, 1/4-20 Hex 7-56-05031 Pipe, Exhaust 7-49-00031 Muffler 7-56-04055 Tail Pipe 2-00-05253 Clamp, 3/4” Double Wire 7-81-00276 Support, Front Engine *North American Models Only ~”EX” & “CE” Models Only <Comes w/Engine Assy. C2184revE/8-04 2-90 American-Lincoln 7760...
Page 93: Ford 425Efi Lp Engine
FORD 425EFI LP ENGINE (FAN, EXHAUST, HOSES) - EXPLODED VIEW C2184revE American-Lincoln 2-91 7760...
Page 94 Screw, M10 x 1.5 x 30mm LG HHC 2-00-02216 Clamp, Hose 8-87-02110 Tube, Coupling 2-00-05004 Fitting, 1/8 NPT Nipple 7-24-04087 Filter Service Indicator (20” WC) 2-00-05955 Flat Washer, 1.25 ID x 2,0 OD x 1/4 7-21-04031 Edging, Brush Drive Support C2184-1revE/8-04 2-92 American-Lincoln 7760...
Page 95 FORD 425EFI LP ENGINE (AIR INTAKE/FILTRATION) - EXPLODED VIEW C2184-1revE American-Lincoln 2-93 7760...
Page 96 Screw, 1/4-20 x 1.75 HHC 2-00-03702 Washer, ,625 x .281 x .063 2-00-00221 Bolt, 1/4-20 x 3/4 lg Fin. Hex 2-00-03589 Collar, Set Screw 8-08-00927 Bracket, Relay Box 2-00-00594 Nut, 1/4-20 Hex 2-00-05363 Clamp, Hose *Comes with Engine Assembly C2184-2revE/8-04 2-94 American-Lincoln 7760...
Page 97 FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA) - EXPLODED VIEW WIRING HARNESS FUSE BLOCK SEE LP TANK ASSEMBLY C2184-2revD American-Lincoln 2-95 7760...
Page 98 Hose, 1/4” ID Vapor (44” long) 7-11-04046 LP Regulator 8-08-00927 Bracket, Relay Box 2-00-00594 Nut, 1/4-20 Hex 2-00-05363 Clamp, Hose 2-00-04787 Fitting, 1/8 NPT x 1/4 Hose Barb 90° Elbow 7-11-04048 EPM, Ford 425EFI 7-11-04053 LP Mixer *Comes with Engine Assembly C2184-4revE/8-04 2-96 American-Lincoln 7760...
Page 99 FORD 425EFI LP ENGINE (FUEL SYSTEM-EX MODELS) - EXPLODED VIEW WIRING HARNESS FUSE BLOCK C2184-4/7-04 SEE LP TANK ASSEMBLY American-Lincoln 2-97 7760...
Page 100 2-00-06099 Fitting, 3/8 Tube x 1/4 NPT 90° Elbow, SS 7-87-02240 Tube, CE LP Fuel 7-11-04048 EPM, Ford 425EFI 7-11-04053 LP Mixer 2-00-04787 Fitting, 1/8 NPT x 1/4 Hose Barb 90° Elbow *Comes with Engine Assembly C2184-2b-revE/8-04 2-98 American-Lincoln 7760...
Page 101 FORD 425EFI LP ENGINE (FUEL SYSTEM-CE MODELS) - EXPLODED VIEW WIRING HARNESS FUSE BLOCK C2184-2b-revE SEE LP TANK ASSEMBLY American-Lincoln 2-99 7760...
Page 102 Fitting, 1/8 NPT x 3/8 Hose Barb 2-00-05281 2” Plug 8-56-05050 Fitting, 1/4 NPT x 3/8 SAE Straight 8-30-05171 Guard, LP Tank ~Contained in LP Kit 7-11-04009 <Comes with LP Tank #N.American and “EX” models only *CE models only C2184-3revE/7-04 2-100 American-Lincoln 7760...
Page 103 LP FUEL TANK - EXPLODED VIEW C2184-3revE American-Lincoln 2-101 7760...
Page 104 Fan, S4Q2 Engine 2-00-00530 Lock Washer, 5/16 2-00-00183 Screw, 1/4-20 Round Head 2-00-00518 Lock Washer, 1/4” Helical Spring 2-00-00594 Nut, 1/4-20 Hex 2-00-05964 Nut, M8 x 1.25 2-00-05981 Screw, M8 x 1.25 x 55mm HHC 7-34-09016 Sleeve, Insulating C2186revD/6-04 2-102 American-Lincoln 7760...
Page 105: Mitsubishi S4Q2 Diesel Engine
MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES) - EXPLODED VIEW C2186revD/6-04 American-Lincoln 2-103 7760...
Page 106 2-00-00426 Flat Washer, .500 x .219 x .063 2-00-01246 Nut, #10-24 Elastic Stop 7-10-00024 Cable, Throttle (80”) 8-25-02036 Connector, Ball Joint 2-00-00626 Nut, 10-32 2-00-00633 Nut, 1/4-28 Fiber Insert 2-00-05528 Screw, M6 x1.0 x 12mm HHC C2186-1/1-04 2-104 American-Lincoln 7760...
Page 107 MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) - EXPLODED VIEW C2186-1/1-04 American-Lincoln 2-105 7760...
Page 108 Screw, 1/4-20 x .875 Hex Head 7-21-04051 Edging, Frame 2-00-05983 Fitting, 1/8 NPT x 5/16 Hose Barb 7-33-02641 Hose, 5/16 ID x 4” Fuel 2-00-03062 Screw, #10-24 x 5/8 2-00-01246 Nut, #10-24 Elastic Stop *Comes with Engine Assembly C2186-2revD/5-04 2-106 American-Lincoln 7760...
Page 109 MITS. S4Q2 DIESEL ENGINE (FUEL SYSTEM) - EXPLODED VIEW C2186-2revD/6-04 American-Lincoln 2-107 7760...
Page 110 Flat Washer, .687 x .344 x .062 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 2-00-02216 Clamp, Hose 2-00-02217 Clamp, Hose 2-00-05004 Fitting, 1/8 NPT Nipple 7-24-04087 Filter Service Indicator (20” WC) C2184-1/3-04 2-108 American-Lincoln 7760...
Page 111 MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION) - EXPLODED VIEW C2186-3/6-04 American-Lincoln 2-109 7760...
Page 112 Hose, Black, 1/4” ID x 18” long (Gas/LP) 7-33-02343 Hose, Black, 1/4” ID x 36” long (Diesel) 7-33-02344 Hose, Clear, 1/4” ID x 24” long 2-00-04873 Clamp, Cable 2-00-05985 Cap, 3/8 ID x 1 Inside Length (Rubber) 2-00-05363 Clamp, Hose P4607ecp/3-04 2-110 American-Lincoln 7760...
Page 113 RADIATOR - EXPLODED VIEW P4607ecp American-Lincoln 2-111 7760...
Page 114 Flat Washer, .750 x .391 x .093 2-00-03829 Lock Washer, Int./Ext. Tooth 2-00-02360 Nut, .38-16 Fin. Hex 2-00-01246 Insert, #10-24 Nylon 2-00-00426 Flat Washer, .500 x .219 x .063 2-00-03062 Screw, #10-24 x .63 THM P library-CE Kit/2-04 2-112 American-Lincoln 7760...
Page 115 3/16”. on tank by as much as possible, but no less than 3/16”. Leave original engine cover latch in machine. Leave original engine cover latch in machine. P library-CE Kit/2-04 P library-CE Kit/2-04 WHT (+) American-Lincoln 2-113 7760...
Page 116 Screw, 1/4 - 20 x .500 BHS 7-52-00081 Circuit Breaker Panel 7-52-00080 Instrument Panel 7-52-00083 Blank Panel 7-33-05096 Console Housing 2-00-03702 Flat Washer 7-08-00510 Console Support Bracket 2-00-00219 Screw, .25-20 x .50 2-00-03466 Screw, #10-16 x .500 T/F RHM P-4717 2-114 American-Lincoln 7760...
Page 117: Steering And Instrument Panel
STEERING & INSTRUMENT PANEL - EXPLODED VIEW P-4717/9606 American-Lincoln 2-115 7760...
Page 118 Rivet 8-50-05022 Pad (foot pedal) 7-50-05136 Pad (edge) 8-18-00552 Check Engine (Gas/LP only) <7760 No-Text and English Text warning/safety decals contained in kit 0760-896 *ALL WARNING/SAFETY DECALS with TEXT SOLD IN A KIT BY LANGUAGE: DANISH 0760-850 ITALIAN 0760-851 DUTCH...
Page 119: Decals
DECALS - EXPLODED VIEW WITH COVER CLOSED P5169A/2-04 American-Lincoln 2-117 7760...
Page 120 Kit, Low LP Indicator Light (LP Only) 2-00-03061 Screw, #10-24 x .50 THM 0795-111 Harness, Circuit Breaker 7-52-00080 Weldment, Instrument Panel 7-52-00081 Panel, Circuit Breaker Mount 2-00-02330 Nut, #10 - 32 Hex. 2-00-00512 Washer, #10 Int. 8-08-00748 Bracket, Relay C1304ecp/2-04 2-118 American-Lincoln 7760...
Page 121: Instrument Panel
NOTE: IF ALL OPTIONS ARE NOT ORDERED, PLUG ONE OF 8-11-00015 INTO EACH PLUG ONE OF 8-11-00015 INTO EACH UNUSED WIRE. UNUSED WIRE. CB -5 CB -4 CB -3 CB -2 CB -1 C1303ecp/5-04 CB -7 CB -6 CB -9 CB -8 American-Lincoln 2-119 7760...
Page 122 Cable, Ground Ref. 2-00-00498 Lock Washer, 1/4 Ext. 2-00-00605 Nut, #10-24 2-00-01974 Washer, #10 Sealing 0795-164 Harness, Hopper 2-00-00221 Screw, 1/4-20 x .75 HHC 2-00-03702 Flat Washer, .625 x .281 x .063 2-00-01490 Screw, 1/4-20 x .875 HHC 2-120 American-Lincoln 7760...
Page 123: Machine Harness Wiring Diagram
ELECTRICAL SCHEMATIC PAGE 122 CONNECTION DIAGRAM PAGE 123 ENGINE FRAME SIDE CONNECTION DRAWING (FORD 425) PAGE 124 ENGINE FRAME SIDE CONNECTION DRAWING (MITSUBISHI S4Q2) PAGE 125 HYDRAULICS SCHEMATIC - VARIABLE DUMP PAGE 126 HYDRAULICS SCHEMATIC - MANUAL DUMP PAGE 127 American-Lincoln 2-121 7760...
Page 124 Spare Parts Kit, Diesel (Variable Dump) ..................... 3-51 Spare Parts Kit, Gas/LP (Manual Dump) ....................3-52 Spare Parts Kit, Diesel (Manual Dump) ...................... 3-53 Engine Service Parts - Ford 425EFI Gas/LP ....................3-54 Engine Service Parts - Mitsubishi S4Q2 Diesel ..................3-55 Warranty ..............................3-56 American-Lincoln 7760...
Page 125 Screw, 1/2 - 13 x 1.000 HHC 2-00-02352 Nut, Hex 1/2 - 13 x .875 x .484 2-00-02312 Lock Washer, Helical Spring 1/2 Med 2-00-01444 Flat Washer, .750 x .520 x .062 2-00-00240 Screw, 1/2 - 13 x 1.250 HHC P-4621/9703 American-Lincoln 7760...
Page 126 OVERHEAD GUARD OPTION - EXPLODED VIEW P4621A/9703 American-Lincoln 7760...
Page 127 Screw, 1/4 - 20 x 1.000 HHM 2-00-00518 Washer, Helical Spring 1/4 Med 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 Pad Driver Assembly: 0772-074 Individual service pieces which can be ordered separately include: 7-45-05026 Lug (2 required) 7-70-00098 Center-Lok III P4195d American-Lincoln 7760...
Page 128 BRUSH OPTIONS - EXPLODED VIEW P4195d Top View American-Lincoln 7760...
Page 129 Lock Washer, Helical Spring 3/8 2-00-00232 Screw, 3/8-16 x .75- HHC 7-18-00215 Side Broom Label 8-82-00044 Switch 2-00-04918 Fitting 8-33-02216 Hose, ORS-4-Str. Ends 2-00-04895 Fitting 2-00-00218 Screw, 5/16-18 x 2.00 HHC 2-00-05350 Screw, 1/4-28 x .625 HHC C-0360/9609 American-Lincoln 7760...
Page 130 SIDE BROOM OPTION (MANUAL DUMP) - EXPLODED VIEW CONTROL C0360/9609 BLOCK American-Lincoln 7760...
Page 131 P4195a KEY NO. PART NUMBER DESCRIPTION 8-08-03180 Proex and Wire 8-08-03190 Proex 8-08-03191 Natural Fiber and Wire 8-08-03193 Nylon 8-08-03200 Poypro Prolene 8-08-03196 Nylon, High Density 8-08-03198 Fiber and Wire, High Density 8-08-03107 Poly Prolene 8-08-03177 Nylon P-4195a/9609 American-Lincoln 7760...
Page 132 Screw, 1/4 - 20 x .750 HHC 2-00-00501 Lock Washer, 1/4 Int. 2-00-00828 Terminal 8-32-09009 Backup Alarm 2-00-00409 Flat Washer, .687 x .343 x .062 2-00-00518 Lock Washer, Helical Spring 1/4 Int. 2-00-00594 Nut, Hex 1/4 - 20 P4899ecp/2-04 American-Lincoln 7760...
Page 133 Instrument Light and Lead 2-00-04588 Wire Nut 8-82-00027 Light Switch, Push/Pull 8-40-05029 Taillight 7-90-07229 Wire 2-00-00409 Flat Washer, .687 x .343 x .062 2-00-04876 Screw, 1/4 - 20 x .500 BHS 8-28-05011 Fuse, FU-1 15 Amp P-4822/9609 3-10 American-Lincoln 7760...
Page 134 LIGHTS OPTION - EXPLODED VIEW PANEL HARNESS LIGHT SWITCH REAR FRONT P4822/9609 MAIN HARNESS American-Lincoln 3-11 7760...
Page 135 Lock Washer, #10 Int. 2-00-00455 Flat Washer # 10 2-00-01994 Screw, # 8-15 x .75 Sht. Mtl. 2-00-01128 Terminal, Butt Splice 8-82-00025 Turn Signal Switch 2-14-03197 Rubber Washer, 1.000 x .187 x .125 2-00-05261 Insert 0775-294 Resistor Assy. P4823tiff/2-04 3-12 American-Lincoln 7760...
Page 136 THE MOLDED TYPE 23 22 FUSE BUTT HOLDER SPLICE FLASHER 24 23 MOUNT ON LEFT SIDE OF STEERING COLUMN BRAKE ARM USE RED WIRE FROM TURN SIGNAL LIGHT BACKSIDE OF INSTRUMENT PANEL HARN TO KEY SWITCH (BATT. TERM.) American-Lincoln 3-13 7760...
Page 137 Nut, Hex MS #10 - 24 x .375 x .125 LIGHT SUPPORT KEY NO. PART NUMBER DESCRIPTION 8-81-00145 Weldment 8-90-07362 Wire Assembly 2-00-00491 Grommet CIRCUIT BREAKER KEY NO. PART NUMBER DESCRIPTION 8-64-00008 Circuit Breaker (15AMP) 8-11-00044 Boot 8-11-00015 Terminal P-4902/9609 3-14 American-Lincoln 7760...
Page 138 WARNING LIGHTS (STANDARD) - EXPLODED VIEW P4902 American-Lincoln 3-15 7760...
Page 139 Flat Washer, .500 x .218 x .062 2-00-00512 Lock Washer, #10 Int 2-00-00605 Nut, Hex MS #10 - 24 x.375 x .125 CIRCUIT BREAKER KEY NO. PART NUMBER DESCRIPTION 8-64-00008 Circuit Breaker (15AMP) 8-11-00044 Boot 8-11-00015 Terminal P-4901/9609 3-16 American-Lincoln 7760...
Page 140 WARNING LIGHTS with OVERHEAD GUARD - EXPLODED VIEW 25 26 C B 5 R E D C B 9 B LA C K P4901/9511 American-Lincoln 3-17 7760...
Page 141 FIRE EXTINGUISHER DRIVER’S COMPARTMENT P4872-3/9704 KEY NO. PART NUMBER DESCRIPTION 8-83-04033 Fire Extinguisher 2-00-00221 Screw, 1/4 - 20 x .750 HHC 980657-1 Lock Washer, 1/4 Split 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 P-4872-3/9704 3-18 American-Lincoln 7760...
Page 142 PROTECTO-SEAL GAS CAP P4875 KEY NO. PART NUMBER DESCRIPTION 8-11-00024 Protecto-Seal Gas Cap P4875/3-04 American-Lincoln 3-19 7760...
Page 143 USE PUNCH MARKS FOR LOCATION C0354/9609 KEY NO. PART NUMBER DESCRIPTION 7-06-00001 Debris Basket 7-27-07156 Debris Basket Frame 2-00-04685 Screw, 1/4-20 x .750 HHC 2-00-04590 Sealing Washer, 1/4 2-00-04686 Lock Washer, 1/4 2-00-04688 Nut, Hex 1/4-20 3-73-00024 Edging 3.75 ft. C-0354/9609 3-20 American-Lincoln 7760...
Page 144 Screw, 5/16-18 x 1.500 HHC 2-00-00409 Flat Washer, .687 x .343 x .062 8-71-00016 Shim Block 2-00-02322 Lock Washer 5/16 2-00-00644 Nut, 5/16-18 Lock 8-03-04320 Armrest Kit (Includes both Armrests) 0780-109 Suspension Seat Option (Includes all the Above) P-5080/9601 American-Lincoln 3-21 7760...
Page 145 Fitting, 90º Swivel Elbow 2-00-04608 Fitting, ¾ NPT Couping 2-95-02518 Fitting, ¾ NPT Close Nipple 2-00-04469 Fitting, 90º Elbow 7-24-04022 Solution Inlet Filter 2-00-04736 Fitting, ¾ NPT Connector 2-00-05035 Reducing 90º Elbow ¼ to 1/8 NPT P-5170/0007 3-22 American-Lincoln 7760...
Page 146 DETERGENT & SOLUTION TANK, ESP OPTION - EXPLODED VIEW H107 H108 FLOAT H206 TO DETERGENT PUMP COUPLING AT SOLUTION TANK H107 H108 DETERGENT TANK SOLUTION TANK FROM PUMP DETERGENT PUMP STRAINER P5170-1/9704 American-Lincoln 3-23 7760...
Page 147 0780-073 Bellows Module Service Parts Kit Ref. 2-00-04751 Fitting, 90° Swivel Elbow 2-00-04608 Fitting, 3/4 NPT Coupling 2-95-02518 Fitting, 3/4 NPT Close Nipple 2-00-04469 Fitting, 90° Elbow 7-24-04022 Solution Inlet Filter 2-00-04736 Fitting, 3/4 NPT Connector P-5171/9809 3-24 American-Lincoln 7760...
Page 148 RESTRIP & REPLACE WITH REF. 7-08-00437 2-00-04626 CAMEL WIRING HARNESS 22 10 TO SOLUTION TANK TO SOLUTION FEED LINKAGE RIGHT HAND SIDE MAIN BROOM CHAMBER P5171/9706 CUT OFF EXISTING TERMINAL, RESTRIP & REPLACE WITH 2-00-04281 TO SCRUB BRUSHES American-Lincoln 3-25 7760...
Page 149 7-39-00021 Knob 2-00-03059 Screw, #10-24 x .375 RHM 2-00-02296 Lock Washer, #10 Ext. 7-30-05057 Guard, Rheostat 2-00-00529 Lock Washer, Helical Spring #8 Med. 2-00-00602 Nut, Hex MS #8-32 x .375 x .125 7-18-00136 Decal, Detergent Flow C1231 3-26 American-Lincoln 7760...
Page 150 INSTRUMENT PANEL, ESP OPTION - EXPLODED VIEW INSTRUMENT EXISTING INSTRUMENT PANEL PANEL HARNESS H191 H190 H124 H191 H190 H124 C1231-1/9704 American-Lincoln 3-27 7760...
Page 151 Lock Washer, HS #10 Med. 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2-00-04749 Radial Locking Spring Pin .125 x 1.375 2-00-03059 Screw, #10-24 x .375 THM 8-11-00015 Terminal, .250 FISO 2-00-04578 Terminal, .156 Male C1217/9609 3-28 American-Lincoln 7760...
Page 152 WIRING, ESP OPTION - EXPLODED VIEW DETERGENT TANK SOLUTION TANK RECOVERY TANK DL-SW EXISTING SH-SW ESP HARNESS ESP HARNESS SECTION B SECTION A RH-SW INSTRUMENT PANEL DETG. 5 GPM PUMP PUMP MACHINE WIRING HARNESS REMOVE EXISTING H206 TERMINALS SOLUTION CONTROL LINKAGE C1217-1/9704 American-Lincoln 3-29 7760...
Page 153 TIRE OPTIONS KEY NO. PART NUMBER DESCRIPTION 7-89-08071 Siped Rear Drive Tire 0780-098 Front Tire, Urethane P4554 3-30 American-Lincoln 7760...
Page 154 OPTION NO. 0780-382 KEY NO. PART NUMBER DESCRIPTION 7-13-07097 Clip 2-00-04312 Screw, #10 - 24 x .625 T/C HH 7-03-00040 Adapter 634118-4 Clarke Hose 639804-4 Clarke 1 1/2" Wand Assembly 638828-4 14" Squeegee 7-18-00121 Decal, Warning P-4930/9601 American-Lincoln 3-31 7760...
Page 155 Lock Washer, 1/4 Int. 2-00-00518 Lock Washer, Helical Spring 1/4 Med 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 7-15-01031 Spacer 2-00-05046 Fitting, 90° Elbow 7-33-02192 Hose Ref. 8-33-02214 Hose Ref. 7-82-00020 Switch 7-90-07228 Wire, Jumper P-4881/9601 3-32 American-Lincoln 7760...
Page 156 WET SWEEP BYPASS OPTION - EXPLODED VIEW TO PRESSURE SIDE OF DUST CONTROL MOTOR WIRING HARNESS TO MAIN BROOM MOTOR TO RETURN SIDE OF DUST CONTROL VALVE TO NO. 2 PORT MAIN CONTROL VALVE DUST SHAKER CONTROL MOTOR SWITCH SWITCH P4881/9809 American-Lincoln 3-33 7760...
Page 157 8-06-03004 Blade, Wiper 7-16-07491 Soft Cover - Rear (for Gas Engine) 8-11-00044 Boot 8-64-00008 Circuit Breaker (15 amp) 2-00-03418 Terminal, .25 Fisco Female 3-61-00189 Wire, 16-gauge (Black) 4 ft. **Must be assembled on Overhead Guard 0780-379 C2204/3-04 3-34 American-Lincoln 7760...
Page 158 SOFT CAB OPTION - EXPLODED VIEW C2204/3-04 American-Lincoln 3-35 7760...
Page 159 SOFT CAB OPTION - LP ENGINE ONLY LP ENGINE ONLY C2204-1/3-04 OPTION 0780-602 (LP ONLY) KEY NO. PART NUMBER DESCRIPTION 7-16-07469 Cover, LP Tank 7-32-00053 Hinge, 1.5 x 6 2-00-00049 Screw, 10-24 x 1/2 RHM 2-00-01246 Nut, #10-24 Elastic Stop C2204/3-04 3-36 American-Lincoln 7760...
Page 160 C2205/3-04 OPTIONS 0780-603 & 0780-604 (LP ONLY) KEY NO. PART NUMBER DESCRIPTION 7-16-07469 Cover, LP Tank 7-32-00053 Hinge, 1.5 x 6 2-00-00049 Screw, 10-24 x 1/2 RHM 2-00-01246 Nut, #10-24 Elastic Stop 7-16-07486 Soft Cap, Rear C2205/3-04 American-Lincoln 3-37 7760...
Page 161 7-16-07488 Soft Cover - RH 7-16-07490 Soft Cover - LH 3-73-00082 Seal, Window 11 ft. 7-16-07491 Soft Cover - Rear (for Gas Engine) 8-03-04315 Arm, Wiper 8-06-03004 Blade, Wiper **Must be assembled on Overhead Guard 0780-379 C2205-1/3-04 3-38 American-Lincoln 7760...
Page 162 SOFT CAB w/PRESSURIZED FAN OPTION - EXPLODED VIEW C2205-1/3-04 American-Lincoln 3-39 7760...
Page 163 8-75-01205 Spacer, Blower Mounting 8-18-03025 Cover, Ajustable Louvered Vent 2-00-03042 Screw, 1/4-20 x 1.5 HSHC 2-00-00501 Flat Washer, .25 ID x .44 OD x .046 2-00-00594 Nut, 1/4-20 Hex 0882-055 Motor, Blower 3-73-00075 Seal 3 ft. C2205-2/3-04 3-40 American-Lincoln 7760...
Page 164 SOFT CAB w/PRESSURIZED FAN OPTION (con’t) - EXPLODED VIEW C2205-2/3-04 American-Lincoln 3-41 7760...
Page 165 SOFT CAB w/PRESSURIZED FAN OR HEATER/WIRING - PARTS LIST OPTIONS 0780-603 & 0780-604 KEY NO. PART NUMBER DESCRIPTION 8-11-00044 Boot 8-64-00008 Circuit Breaker (15 amp) 2-00-03418 Terminal, .25 Fisco Female 3-61-00189 Wire, 16-gauge (Black) 6 ft. 7-82-00011 Switch, 4-position Rotary 7-33-05096 Housing, Console C2205-3/3-04 3-42 American-Lincoln 7760...
Page 166 SOFT CAB w/PRESSURIZED FAN OR HEATER/WIRING - EXPLODED VIEW C2205-3/3-04 American-Lincoln 3-43 7760...
Page 167 2-00-00220 Screw, 1/4-20 x .625 HHC 7-16-07488 Soft Cover - RH 7-16-07490 Soft Cover - LH 3-73-00082 Seal, Window 11 ft. 7-16-07491 Soft Cover - Rear (for Gas Engine) **Must be assembled on Overhead Guard 0780-379 C2206/3-04 3-44 American-Lincoln 7760...
Page 168 SOFT CAB w/HEATER OPTION - EXPLODED VIEW C2206/3-04 American-Lincoln 3-45 7760...
Page 169 Screw, 10-24 x 1/2 RHM 8-33-05141 Door, Blower Housing 8-13-07094 Clamp, Conduit 2-00-00006 Screw, #10-24 x 5/8 FH 8-55-08135 Pivot Pin, Heater Door 8-33-05142 Handle, Blower Housing 8-21-04015 Edging 3-71-00125 Hose, 5/8 ID Heater 12 ft. C2206-1/3-04 3-46 American-Lincoln 7760...
Page 170 SOFT CAB w/HEATER OPTION (con’t) - EXPLODED VIEW C2206-1/3-04 American-Lincoln 3-47 7760...
Page 171 Fitting, Branch Tee Male 7-25-02040 Fitting, 1/2 NPT x .62 Hose 2-00-03407 Clamp, Witteck #10P Hose 2-00-00426 Flat Washer, .50 x .219 x .063 2-00-00519 Lock Washer, #10-24 Helical Spring 2-00-03059 Screw, #10-24 x 3/8 THMS C2206-2/3-04 3-48 American-Lincoln 7760...
Page 172 SOFT CAB w/HEATER OPTION (con’t) - DIESEL C2206-3/3-04 OPTION 0780-604 KEY NO. PART NUMBER DESCRIPTION 2-00-05127 Fitting, 1/2 NPT x 3/8 ID Barbed Hose 2-95-04388 Clamp, Hose 3-71-00085 Hose, 3/8 ID x .62 OD 9 ft. C2206-3/3-04 American-Lincoln 3-49 7760...
Page 173 Engine Air Filter (Main) 7-24-04032 Hydraulic Return Filter Element 7-24-04046 Hopper Panel Filter *Both filters should be changed at the same time ENGINE-RELATED COMPONENTS Ford 425EFI Gas/LP Engine 8-24-04156 Oil Filter 7-24-04080 Fuel Filter 2-00-05404 Belt, Alternator/Water Pump 3-50 American-Lincoln 7760...
Page 174 Engine Air Filter (Main) 7-24-04032 Hydraulic Return Filter Element 7-24-04046 Hopper Panel Filter *Both filters should be changed at the same time ENGINE-RELATED COMPONENTS Mitsubishi S4Q2 Diesel Engine 7-24-04089 Oil Filter 7-24-04078 Fuel Filter Assy. 2-00-05968 Belt, Alternator/Water Pump American-Lincoln 3-51 7760...
Page 175 7-77-00105 Rubber Rear Squeegee Inner FILTERS 7-24-04086 Engine Air Filter (Safety) 7-24-04085 Engine Air Filter (Main) 7-24-04032 Hydraulic Return Filter Element ENGINE-RELATED COMPONENTS Ford 425EFI Engine 8-24-04156 Oil Filter 7-24-04080 Fuel Filter 2-00-05404 Belt - Alternator/Water Pump 3-52 American-Lincoln 7760...
Page 176 Rubber Rear Squeegee Inner FILTERS 7-24-04086 Engine Air Filter (Safety) 7-24-04085 Engine Air Filter (Main) 7-24-04032 Hydraulic Return Filter Element ENGINE-RELATED COMPONENTS Mitsubishi S4Q2 Diesel Engine 7-24-04089 Oil Filter 7-24-04078 Fuel Filter Assy. 2-00-05968 Belt, Alternator/Water Pump American-Lincoln 3-53 7760...
Page 177 Water Temp Sender (Am. Lin. Instrument Panel) 2-00-05948 Belt, Water Pump/Alternator 7-84-08020 Thermostat 0775-289 Alternator 7-23-00024 Fan, Ford 425 Breeza 7-75-01245 Spacer, 425 Fan (7760 Gas) 7-82-00053 Switch, Oil Pressure 8-69-00005 Oil Pressure Sender (Am. Lin. Instrument Panel) 7-11-04040 Fuel Rail 7-11-04039 Injector 7-11-04041...
Page 178 Pipe, Cylinder #2 7-56-04073 Pipe, Cylinder #3 7-56-04074 Pipe, Cylinder #4 7-56-04079 Pipe, Fuel Leak-Off 7-29-00312 Gasket, Thermostat 7-84-08016 Thermostat 0775-285 Starter 7-24-04078 Fuel Filter Assy. 7-24-04088 Primary Fuel Filter (Element Only) 7-24-04097 Secondary Fuel Filter (Element Only) American-Lincoln 3-55 7760...

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