Table of Contents
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[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . . . . . 4-1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . 12-1
[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safty and performance of the set.
CONTENTS
SHARP CORPORATION
CODE: 00ZAR162//A1E
DIGITAL COPIER
AR-162
AR-163
AR-201
AR-206
AR-207
AR-F201
MODEL
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
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Table of Contents
Related Manuals for Sharp AR-162
Summary of Contents for Sharp AR-162
- Page 1 CODE: 00ZAR162//A1E DIGITAL COPIER AR-162 AR-163 AR-201 AR-206 AR-207 AR-F201 MODEL CONTENTS [ 1 ] GENERAL ..........1-1 [ 2 ] SPECIFICATIONS .
- Page 2 CAUTION This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
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Page 3: Table Of Contents
CONTENTS [ 1 ] GENERAL [ 8 ] USER PROGRAMS ....... 1-1 . -
Page 4: General
For the FAX section, refer to the AR-FX2 Service Manual, for the SPF 8) There are some sharp edges in the machine. Be careful not to the AR-SP2 Service Manual, and for the LCD panel the AR-PA1 injure your fingers when servicing. -
Page 5: Specifications
Document set/Paper feed Face up, Center reference, Paper direction feed from the top 56 ∼ 90g/m , 15 ∼ 23.9 lbs Document weight Document size detection On the document feed tray Document mixture Copy mode: Not Available AR-162 SPECIFICATIONS – 1... - Page 6 M. Auto duplex (3) Option paper feed unit Standard provision (AR-206/207 only) (D → Standard/Option D/D → S enable only when RSPF is installed) 1-step paper feed 2-step paper feed Not available for AR-162/163/201/F201 unit unit Model AR-DE5 AR-DE6 N. Paper exit/finishing...
- Page 7 The image at the center is erased when copying. (Adjustable in 0 ∼ 20mm by the user R. External view program.) 590 × 531 × 470 mm (AR-162/163) External dimensions Margin shift Binding margin is made at the left edge of the (W ×...
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Page 8: Consumable Parts
<Not compatible with the (Developer: Net Weight 400g) AR-160/200/225> × 1 Vinyl bag × 1 Drum kit Drum AR-201DR-C The AR-201 DR/DM can be used × 1 Drum fixing plate instead of the AR-200 MR/LR/CR. AR-162 CONSUMABLE PARTS – 1... -
Page 9: Environment Conditions
September October Division November Use envi- Ex production December ronment Option conditions Same pack Temperature C. Life (packed conditions) Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month) AR-162 CONSUMABLE PARTS – 2... -
Page 10: External Views And Internal Structures
Side cover Side cover handle Bypass tray guides Bypass tray Bypass tray extension Charger cleaner ∗ The AR-162/163 are equipped with one paper tray. 2. Internal Reversing single pass feeder (RSPF) Document feeder tray Original guides Feeding roller cover Exit area... -
Page 11: Maintenance
Press and hold this key for 5 sec, and the machine will enter the user program mode. ∗4 Zero key Press and hold this key, and the total output counter value is displayed on the copy quantity display. AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 2... -
Page 12: Motor, Solenoid, Clutch
Code Function, operation Exhaust fan motor Cools the inside of the machine. Shifter motor SHTM Shifts the paper exit tray. (Except for the AR-162) Toner motor Toner supply Mirror motor Drives the optical mirror base (scanner unit). Duplex motor Switchback operation and paper exit motor in duplex. (only... -
Page 13: Sensor, Switch
1st tray paper empty sensor CSS1 1st tray paper empty detection 2nd tray paper empty sensor CSS2 2nd tray paper empty detection (Excluding AR-162/163) Power switch MAIN SW Turns ON/OFF the main power source. AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 4... -
Page 14: Pwb Unit
Power PWB AC power input/DC power control LCD PWB Printer and FAX status display <AR-F201 or Option> Fax operation PWB Operation for FAX <AR-F201 or Option> CRUM PWB Saving toner cartridge data AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES – 5... -
Page 15: Cross Sectional View
2nd tray paper transport roller Transports paper from the 2nd tray. (Excluding AR-162/163) 2nd tray paper feed roller Picks up paper from the 2nd tray. (Excluding AR-162/163) (semi-circular roller) 1st tray paper feed roller Picks up paper from the 1st tray. -
Page 16: Unpacking And Installation
The fixing screw is required when transporting the machine. Keep it in the tray. (Refer to the later description.) 5) Supply developer into the developer tank while rotating the MG roller. * Shake the developer bag enough before opening it. AR-162 UNPACKING AND INSTALLATION – 1... -
Page 17: Removal And Storage Of Fixing Screw
When closing the side cover, hold the knob. • When closing the covers, be sure to close the front cover first, then close the side cover. If closed in a wrong sequence, the covers may be broken. AR-162 UNPACKING AND INSTALLATION – 2... -
Page 18: Changing The Copy Paper Size In The Tray
Each time the TRAY SELECT key is pressed, a paper tray is indicated with a blinking paper feed location indicator. If an optional paper feed unit is not installed, this operation is not needed. AR-162 UNPACKING AND INSTALLATION – 3... -
Page 19: Adjustments
* When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller. <Adjustment specification> Developing doctor gap +0.1 Both ends (20mm from the both ends): 1.5 −0.15 +0.15 C (Center)(150mm from the both ends): 1.55 −0.2 AR-162 ADJUSTMENTS – 1... - Page 20 Example: 99 - 4/0.127 = 99 - 31.5 = about 67 Grid bias LOW DC-400±20V VR52 Note: If the set value is not obtained from the above formula, Grid bias HIGH DC-525±10V VR51 perform the fine adjustment. AR-162 ADJUSTMENTS – 2...
- Page 21 3mm or less perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence. AR-162 ADJUSTMENTS – 3...
- Page 22 5) Enter the set value and press the start key. The correction value is stored and a copy is made. * 2nd print surface (auto duplex) off-center adjustment: Exposure display: None AR-162 ADJUSTMENTS – 4...
- Page 23 If one of them is in contact with the positioning plate, perform the adjustment of 4). 4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate. AR-162 ADJUSTMENTS – 5...
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Page 24: Rear Side
Lb: Rear edge black background width If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the follow- ing procedures of 4) ~ 7). AR-162 ADJUSTMENTS – 6... - Page 25 (Note) If the rear side rail is used for the adjustment, the scanning position of the white balance sheet is shifted and "E7-04" may occur only when scanning with the SPF. Therefore it is ad- visable to use the front side rail for the adjustment. AR-162 ADJUSTMENTS – 7...
- Page 26 Specification Set value Set range Original Single: Add 1: 1 ~ 99 Center ± 2.0mm off center 50-13 0.1mm shift to mode R side Duplex: (OC mode) Reduce 1: Center ±2.5mm 0.1mm shift to L side AR-162 ADJUSTMENTS – 8...
- Page 27 Open/close sensor mounting plate density is. copied. The smaller the Photo Photo "3" is slightly set value is, the copied. smaller the Toner Manual/ "3" is slightly density is. save Photo copied. Factory setting : second from the top AR-162 ADJUSTMENTS – 9...
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Page 28: Simulations
Developing preset counter value display B: AR-206/207 only SPF counter display C: Other than AR162/163 Paper feed counter display D: AR-207 only Drum counter display E: Other than AR-162 Copier ROM version display F: AR-F201 only AR-162 SIMULATIONS – 1... -
Page 29: Contents Of Simulations
<Only when an RSPF is installed> SPF PS release solenoid Used to drive the SPF PS release solenoid at the cycle of 500 msec ON operation check and 500 msec OFF 20 times. <Only when an SPF/RSPF is installed> AR-162 SIMULATIONS – 2... - Page 30 <Only when an option is installed> Main cassette semi- Excute the simulation with the developer cartridge removed, used to circular roller drive rotate the semi-circular roller of the main cassette one turn to face it downward. AR-162 SIMULATIONS – 3...
- Page 31 5: FREE (999999 sheets) 2: 15000 sheets 6: 10000 sheets 3: 30000 sheets 7: 7500 sheets ∗2: Display after clearing each counter 000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition AR-162 SIMULATIONS – 4...
- Page 32 To display 123456: 123 (0.75 sec) → Blank (0.35 sec) → 456 (0.75 sec) → Blank (1.0 sec) → repetition ∗2: Display after clearing each counter 000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition AR-162 SIMULATIONS – 5...
- Page 33 Polygon motor operation Used to drive the polygon motor for 30 sec. check ∗2: Display after clearing each counter 000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition AR-162 SIMULATIONS – 6...
- Page 34 0: Total/Developer = 2 counts Maintenance = 2 counts 1: Total/Developer = 1 count Maintenance = 2 counts 2: Total/Developer = 2 counts Maintenance = 1 count 3: Total/Developer = 1 count Maintenance = 1 count AR-162 SIMULATIONS – 7...
- Page 35 The currently set fan motor rotation duty is displayed with the following state setup numbers. After entering the set value, press the start key to store the set value. Key operation/Display 0: Operating 50%, standby 30% 1: Operating 80%, standby 50% AR-162 SIMULATIONS – 8...
- Page 36 Used to read the document sensor input value with paper and perform adjustment the sensor detection level adjustment. For the adjustment procedure of <Other than AR-162> the document sensor input value, refer to the previous descriptions. AR-162 SIMULATIONS – 9...
- Page 37 Key operation OC mode sub scanning direction magnification ratio in copying: Copy quantity keys ∗2: Display after clearing each counter 000 (0.75 sec) → Blank (0.35 sec) → 000 (0.75 sec) → Blank (1.0 sec) → Repetition AR-162 SIMULATIONS – 10...
- Page 38 SPF reading is displayed. For the adjustment procedure, refer to the previous descriptions. Key operation <Only when an Off center adjustment value: Copy quantity keys SPF/RSPF is installed> AR-162 SIMULATIONS – 11...
- Page 39 Disregards the optical system and performs self printing in 1 by 2mode. Printer Flash ROM The machine enters the version up mode of the printer control PWB Data Download flash ROM. <Only when printer For details, refer to the later. function is installed> AR-162 SIMULATIONS – 12...
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Page 40: User Programs
Resetting account Resets all audit accounts or resets any desired individual account. – – 0(0mm[0"]) 1(5mm[1/4"]) Erase width Sets the amount of the edge erase and center erase areas. 10mm[1/2"] adjustment* 2(10mm[1/2"]) 3(15mm[3/4"]) 4(20mm[1"]) AR-162 USER PROGRAMS – 1... -
Page 41: Setting The User Programs
2 to 5. To exit the user program mode, press 3) Press the light key. the light key. All the alarm indicators will go out. All the alarm indicators will go out. AR-162 USER PROGRAMS – 2... -
Page 42: Trouble Code List
An ASIC abnormality is detected Counter check sum error in the E-Sort PWB. Adjustment value check sum error (EEPROM) Control circuit hung up due to CRUM communication error noises ASIC peripheral circuit error Mirror base home position error AR-162 TROUBLE CODE LIST – 1... - Page 43 Check grounding of the machine. E-Sort PWB MCU PWB harness failure Content E-Sort PWB image rotating RAM E-Sort Motherboard connector pin error breakage. Detail E-Sort PWB image rotating RAM E-Sort PWB ROM defect, data abnormality failure AR-162 TROUBLE CODE LIST – 2...
- Page 44 Laser power voltage failure Check the harnesses and Laser emitting diode abnormality connectors. MCU PWB abnormality Check whether the shifter unit is properly assembled. Check whether the condition of the MCU PWB JP4 is correct. AR-162 TROUBLE CODE LIST – 3...
- Page 45 FAX control PWB communication remedy FAX control PWB and MCU PWB. trouble (Protocol) Check grounding of the machine. Detail Communication trouble between Check FAX control PWB ROM. MCU and FAX control PWB (Protocol error) AR-162 TROUBLE CODE LIST – 4...
- Page 46 Communication trouble between breakage MCU and printeu PWB(Time-out Printer PWB ROM error, data error error) Check and Check connector/harness of printer remedy PWB and MCU PWB. Check grounding of the machine. Check printer PWB ROM. AR-162 TROUBLE CODE LIST – 5...
- Page 47 Detail The main motor encoder pulse is Power supply failure not detected for 400msec. Interlock switch failure Cause Main motor defect Harness disconnection between the MCU PWB and the main motor. Control circuit failure AR-162 TROUBLE CODE LIST – 6...
- Page 48 To prevent against loss of Content Communication trouble between counter/adjustment values, record MCU and OPE (OPE detection) the values with simulation. Detail Communication setup error, U2 trouble cancel with SIM 16 framing, parity, protocol error MCU PWB replacement AR-162 TROUBLE CODE LIST – 7...
- Page 49 Operation control PWB connector the MCU PWB. disconnection Operation control PWB MCU PWB harness failure Check and Check the connectors and harness remedy of the operation control PWB and the MCU PWB. Check grounding of the machine. AR-162 TROUBLE CODE LIST – 8...
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Page 50: Maintenance Table
Selection is available among 30K, 15K, 10K, 7.5K, 5K, and free (no lighting) with SIM 21-1. ∗ Default: 30K ∗ Clear: SIM 20-1 Machine Not stop. ∗1: Installation of a new toner cartridge allows to display the remaining quantity. AR-162 MAINTENANCE – 1... -
Page 51: Disassembly And Assembly
Content Transfer charger unit Charger wire Duplex transport section <Only AR-206/207> A. Transfer charger unit ( 2 ) ( 1 ) ( 4 ) ( 5 ) ( 5 ) ( 3 ) ( 3 ) AR-162 MAINTENANCE – 2... -
Page 52: Optical Section
( 4 ) ( 2 ) ( A ) ( 3 ) ( A ) ( 1 ) ( 2 ) ( 3 ) ( 6 ) ( 4 ) ( 5 ) ( 5 ) AR-162 DISASSEMBLY AND ASSEMBLY – 1... -
Page 53: Fusing Section
Attach the lens unit at 2 scales in the paper exit direc- tion from the reference line. Note: Never touch the other screws than the unit attachment screw. The lens unit is supplied only in a whole unit. AR-162 DISASSEMBLY AND ASSEMBLY – 2... - Page 54 ( B ) ( C ) Assembly: Put the fusing harness (A) on the heater lamp (B) as shown in the figure and fix them together. Place the fusing harness inside the rib (C). AR-162 DISASSEMBLY AND ASSEMBLY – 3...
- Page 55 ( 1 ) plate (2) is in contact with the frame bottom section (A) under fusing. ∗ ( 2 ) ∗ ∗ ∗ * Apply heat-resistive grease (UKOG-0235FCZZ). F. Separation pawl * Apply heat-resistive grease (UKOG-0235FCZZ). AR-162 DISASSEMBLY AND ASSEMBLY – 4...
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Page 56: Paper Exit Section
( 5 ) ( 6 ) ( 5 ) ( 7 ) B. Ozone filter ( 6 ) ( 9 ) ( 8 ) D. Transport roller ( 1 ) ( 2 ) ( 1 ) AR-162 DISASSEMBLY AND ASSEMBLY – 5... - Page 57 Assembly: Insert the spring pin so that the waveform (A) of the spring pin faces in the longitudinal direction of the paper exit drive gear long hole (B). Be sure to insert two ribs (C) into the groove (D). AR-162 DISASSEMBLY AND ASSEMBLY – 6...
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Page 58: Optical Frame Unit
( 5 ) Note: Do not disassemble the LSU. • Adjustment: Image lead edge position adjustment • Image left edge position adjustment • Paper off-center adjustment Installation: Install the optical unit in the sequence shown above. AR-162 DISASSEMBLY AND ASSEMBLY – 7... -
Page 59: Paper Transport Section
Resist roller clutch , Resist roller Paper feed clutch/Paper feed roller (Semi-circular roller) A. Intermittent frame unit Assembly: Do not miss the door lock pawl. ( 3 ) ( 4 ) C. Solenoid (paper feed solenoid, resist roller solenoid) AR-162 DISASSEMBLY AND ASSEMBLY – 8... -
Page 60: Manual Multi Paper Feed Section
( 1 ) ( 2 ) B. Manual transport clutch ( 3 ) ( 5 ) ( 4 ) ( 3 ) ( 2 ) ( 4 ) ( 1 ) ( 1 ) AR-162 DISASSEMBLY AND ASSEMBLY – 9... - Page 61 Install so that the cam transmission arm (2) is under transport roller (4). the roller arm (A). ( 4 ) ( 3 ) ( 3 ) ( 1 ) ( 2 ) ( 5 ) ( A ) ( 4 ) AR-162 DISASSEMBLY AND ASSEMBLY – 10...
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Page 62: Power Section
( 4 ) Adjustment: Developing doctor gap adjustment ( 1 ) C. MG roller ( 1 ) ( 2 ) ( 1 ) ( 1 ) ( 2 ) ( 1 ) ( 1 ) AR-162 DISASSEMBLY AND ASSEMBLY – 11... -
Page 63: Process Section
( 1 ) Adjustment: MG roller main pole position adjustment 12. Process section Contents Drum unit MC holder unit Cleaning blade A. Drum unit C. Cleaning blade ( 1 ) ( 2 ) ( 1 ) AR-162 DISASSEMBLY AND ASSEMBLY – 12... -
Page 64: Flash Rom Version Up Procedure
6) Execute “mainte-Vxxx.exe” on the PC. Note Use “mainte_vxxx.exe” ver.1.06 or later. Since version 1.05 or before cannot identify the model (AR- 162/163/201/206/207/F201), it may erroneously perform writing. In this case, the machine does not operate properly. AR-162 FLASH ROM VERSION UP PROCEDURE – 1... - Page 65 11) After transfer of data, turn off the machine and disconnect the con- nector. Reference: If the power is turned off during the procedure or in case of a communication error, resume the procedure from 2). AR-162 FLASH ROM VERSION UP PROCEDURE – 2...
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Page 66: Electrical Section
[13] ELECTRICAL SECTION 1. BLOCK DIAGRAM AR-162 ELECTRICAL SECTION – 1... -
Page 67: Actual Wiring Diagram
2. ACTUAL WIRING DIAGRAM ACTUAL WIRING DIAGRAM 1/3 AR-162 ELECTRICAL SECTION – 2... - Page 68 ACTUAL WIRING DIAGRAM 2/3 AR-162 ELECTRICAL SECTION – 3...
- Page 69 ACTUAL WIRING DIAGRAM 3/3 AR-162 ELECTRICAL SECTION – 4...
- Page 70 CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
- Page 71 COPYRIGHT © 2000 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.