Mastervolt whisper 12 ultra Installation Manual
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Mastervolt whisper 12 ultra Installation Manual

Marine diesel generating set 230/400v-50 hz
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INSTALLATION MANUAL
WHISPER 12 / 16 ULTRA
- Three phase - 1500 RPM -
Marine diesel generating set 230/400V-50 Hz
Digital Diesel Control
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V4. October 2008
www.mastervolt.com

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Summary of Contents for Mastervolt whisper 12 ultra

  • Page 1 INSTALLATION MANUAL WHISPER 12 / 16 ULTRA - Three phase - 1500 RPM - Marine diesel generating set 230/400V-50 Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V4. October 2008 www.mastervolt.com...

  • Page 2: Table Of Contents

    Diagram electronic governor (Whisper 12 Ultra Three Phase only) ..............34 Remote control panel drawings ........................35 Dimensions Whisper 12 Ultra Three Phase...................... 36 Dimensions Whisper 16 Ultra Three Phase...................... 37 Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 3: Installation

    Never connect the base of the generating set directly to bulkheads or tanks. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 4: Ventilation

    In cases where it is impossible to meet the above read the section safety instructions mentioned temperature limit by using machine room ventilation, connections are to be made for an air inlet Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 5 Battery NEG (–) 25mm2 Battery POS (+) 25mm2 Raw water inlet Ø19mm Fuel in Ø8mm Fuel out Ø8mm Fig. 3b Connections Whisper 12 Ultra Three Phase EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 6 Bypass cooling water out Ø25.4mm Bypass cooling water in Ø25.4mm Exhaust hose Ø51mm Remote control AC power output Fig. 4b Connections Whisper 16 Ultra Three Phase Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 7: Fuel Supply

    Fig. 6 Fuel supply (fuel tank is below the generating set) 1 Fuel return 4 Extra fuel lift pump (optional) 2 Fuel supply 5 Fuel tank 3 Prefilter / Water separator (optional) EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 8: Cooling

    The tank has to be placed close to the generator. When it is mounted above the top of the manifold the liquid in the Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 9 60cm Fig. 8. Internal cooling system 1 Water level; 2 Water/exhaust separator; 3 Seacock; 4 Waterlock; 5 Air vent; 6 Water strainer; 7 Seacock. EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 10 This leads to immediate engine problems and eventually severe damage! DAMAGE CAUSED BY THE INGRESS OF WATER IN THE ENGINE IS NOT COVERED BY GUARANTEE Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 11 OPEN Fig 12: Wrong siphon breaker hose routing Check the air vent at regular intervals. Open, clean and lubricate the valve as required. EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 12: Exhaust System

    2 Exhaust outlet muffler; 3 Exhaust line Ø 51 mm (2”); 4 Goose neck 5 Through-hull exhaust outlet Ø 51 mm (2”); 6 Water level. Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 13 Ø 1 ” (40 mm) Figure 16: Only after the exhaust / water separator the exhaust hose may have a length of over 7.5 meter EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 14 Figure 17: Water trap in exhaust system WRONG! Figure 18: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 15: Digital Diesel Control System (12 Volt)

    30m / 100ft is required, consult the generator is ready to use. Refer to fig. 21. Mastervolt service department for advice. EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 16 J7 and J18 on the backside of the local control panel. See fig. 22. To do so, remove this bypass connection and then replace it by Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 17: Ac Power System (230 Volt)

    (230 V AC / 50 Hz) When connected as a STAR configuration, 3x 400 Volt is available between the phases. At the same time 230 Volt EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 18 A Ground Fault Circuit Interrupter (GFCI) or similar device connections, the phase lines (L1, L2, L3) as must be applied wel as neutral (N). Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 19: Installation Specifications

    When there is only a circuit Commissioning form available website: breaker, use it to disconnect the generating set from www.mastervolt.com.. the grid. EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 20: Installation Specifications

    Ø 51 – 40 – 51 mm Ø 51 – 40 – 51 mm Anti shock mounts Included Included Battery charger (optional) IVO SMART 12/10; 12V / 10 Amps, 230V/50Hz Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 21: Installation Materials

    Cooling water hose transp.spiral 25x33mm 50230061 Nickel plated brass intake strainer 3/4" 50221010 Male hose connection 1"x25 TOTAL 50230221 WATER INLET KIT 25 mm EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 22 Straight reducer male/female 3/4-1/2 50220050 Cooling water hose transp.spiral 25x33mm 1.5m 50220054 Cooling water hose transparant spiral 20x28 mm TOTAL 50230222 SYPHON BREAKER KIT 25 MM (1") Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 23 50230077 Elbow 90° adapter exhaust hose 51mm 50221505 Hose clamp stainless 40-60 mm 50230114 Straight coupling Delta 51mm 50230115 Elbow (45º) Delta 51mm EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 24 50222020 Copper fuel pipe per meter 50220063 Fuel hose per meter • Spare parts pos. article no description 50230092 Filter for strainer fuel/water separator Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 25 79006005 Batteryswitch ON/OFF with key 250A 6503003508 Cable lug 35mm² / M8 6503003510 Cable lug 35mm² / M10 TOTAL 50230220 BATTERY INSTALLATION KIT 160Ah EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 26: Diagrams & Drawings

    DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING WHISPER 12 ULTRA THREE PHASE Fig. 29: DC wiring diagram Whisper 12 Ultra Three Phase Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 27 DDC > generator AC output AC3 brown 1 mm2 DDC > generator AC output AC3 blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 28: Dc Wiring Whisper 16 Ultra Three Phase

    DIAGRAMS & DRAWINGS DC WIRING WHISPER 16 ULTRA THREE PHASE Fig. 30: DC wiring diagram Whisper 16 Ultra Three Phase Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 29 DDC > generator AC output AC3 brown 1 mm2 DDC > generator AC output AC3 blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 30: Electrical Diagrams Ac Connections (Alternator Models With 6 Wires)

    Only valid for alternator models with 6 wires Fig 31a: Electrical Diagram 230 / 400 V AC / 50 Hz three phase (Star configuration) Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 31 DIAGRAMS & DRAWINGS Only valid for alternator models with 6 wires Fig 31b: Electrical Diagram 230 V AC / 50 Hz three phase (Delta configuration) EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 32: Electrical Diagrams Ac Connections (Alternator Models With 12 Wires)

    Only valid for alternator models with 12 wires Fig 32a: Electrical Diagram 230 / 400 V AC / 50 Hz three phase (Star configuration) Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 33 DIAGRAMS & DRAWINGS Only valid for alternator models with 12 wires Fig 32b: Optional configuration modes of the AC wiring for alternator models with 12 wires EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 34: Diagram Electronic Governor (Whisper 12 Ultra Three Phase Only)

    50 Hz of the AC The electronic governor system contains two parts: output voltage as a reference. Fig 33: Diagram electronic governer Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 35: Remote Control Panel Drawings

    Fig. 34: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...

  • Page 36: Dimensions Whisper 12 Ultra Three Phase

    25 mm2 POWERCABLES ISO 13297 annex A • 5 x 2.5 mm2 (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...

  • Page 37: Dimensions Whisper 16 Ultra Three Phase

    Ultra Three Phase is included in the delivery. POWERCABLES ISO 13297 annex A • 5 x 2.5 mm2 (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 38 NOTES NOTES: Copyright © 2008 Mastervolt / October 2008 / WHISPER 12/16 ULTRA - Three Phase / EN...
  • Page 39 NOTES NOTES: EN / WHISPER 12/16 ULTRA - Three Phase / October 2008 / Copyright © 2008 Mastervolt...
  • Page 40 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / Fax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

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Whisper 16 ultra

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