Mastervolt whisper 16 ultra User Manual
Mobile diesel generating set 230/400v-50 hz
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Summary of Contents for Mastervolt whisper 16 ultra
- Page 1 USERS MANUAL FOR MOBILE APPLICATIONS WHISPER 16 ULTRA - Three phase - 1500 RPM - Mobile diesel generating set 230/400V-50 Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V2 October 2008 www.mastervolt.com...
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Page 2: Table Of Contents
Electrical diagrams AC connections (alternator models with 6 wires) ..........18 2.5.18 Electrical diagrams AC connections (alternator models with 12 wires)..........20 2.5.19 Electrical diagram radiator fan connection..................22 Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... - Page 3 Adjusting valve clearance and retightening the cylinder head bolts..........37 5.4.3 Disassembling instructions ......................38 SPARE PARTS LIST ..............................40 MAINTENANCE LOG ................................41 EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
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Page 4: Introduction
Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 5: Liability
Freight costs to deliver spares by normal mail or carriers is covered under guarantee. Special services like express mail, overnight delivery etc. are not covered. Taxes and EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... - Page 6 Power is rated at an ambient temperature of 25ºC. For higher temperatures the generating set has to be Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN...
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Page 7: Information
• Connection and protection must be done in accordance with local standards. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 8: Operation
• Keep a fire extinguisher on hand. excess of 400°C an extremely corrosive acid is produced which cannot be removed from the Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 9: Transport, Lifting And Storage
However in this manual there is a list of important parts for maintenance and spare parts as well as a chapter on maintenance and problem solving. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 10: Components
Temperature switch coolant Engine oil pressure switch Engine serial number Fig. 4: Rear view main components Whisper 16Ultra – three phase, mobile. Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... - Page 11 Coolant engine out V-belt Engine coolant pump Alternator (12VDC) Fig. 6: Front view main components Whisper 16Ultra – three phase, mobile EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
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Page 12: Generator Control Panel
It is not possible to take off the full power from the Whisper 16 ULTRA Three Phase by reconnecting the alternator to Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 13: Engine
Fuel free from water and contaminants is of the This current is rectified to charge the battery. The voltage utmost importance. is regulated at ±14.4V. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 14: Oil Information
Normal at ±196 to 392 kPa (2-4 kgf/cm² - 28 to 57 pressure hose connects the manifold to the expansion psi) (2-4 bar) tank.. Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 15: Technical Data
Digital remote panel (+15 m cable), fuel filter, fuel lift pump, user and installation manuals Available as option: Installation kits, non earth return (ungrounded), spare part kits EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 16: Wiring Codes And Colours
DDC > generator AC output AC3 brown 1 mm2 DDC > generator AC output AC3 blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 17: Lay Out Control Wiring
INFORMATION 2.5.16 Lay out control wiring Fig 12: Electrical Diagram control wiring Whisper 16Ultra – three phase, mobile applications EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 18: Electrical Diagrams Ac Connections (Alternator Models With 6 Wires)
Only valid for alternator models with 6 wires Fig 13a: Electrical Diagram 230 / 400 V AC / 50 Hz three phase (Star configuration) Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... - Page 19 Only valid for alternator models with 6 wires Fig 13b: Electrical Diagram 230 V AC / 50 Hz three phase (Delta configuration) EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
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Page 20: Electrical Diagrams Ac Connections (Alternator Models With 12 Wires)
Only valid for alternator models with 12 wires Fig 14a: Electrical Diagram 230 / 400 V AC / 50 Hz three phase (Star configuration) Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... - Page 21 Only valid for alternator models with 12 wires Fig 14b: Optional configuration modes of the AC wiring for alternator models with 12 wires EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
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Page 22: Electrical Diagram Radiator Fan Connection
INFORMATION 2.5.19 Electrical diagram radiator fan connection Fig. 15: Electrical diagram for standard fan control using a 230 Volt AC radiator fan Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 23: Operation
Therefore we recommend daily oil-checks. Check oil level prior to starting the engine or at least 5 minutes after the engine has stopped. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... - Page 24 If a Mass Systemswitch is installed, this is electrical devices that need a high current for starting done automatically. especially electric motors and compressors (from a still stand state). Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN...
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Page 25: Maintenance
When the engine is in cold condition both valves (inlet and outlet) should have a clearance between 0.25 mm. The adjustment has to be done at TDC (refer to § 5.4.2). EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 26: Replacing Fuel Filter
Readjustment V-beltplacing oil filter The alternator bracket allows for readjust of the V-belt. Deflections should be 10 mm (refer to fig. 21) Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 27: Regular Maintenance
Check the battery acid level (not applicable when Mastervolt batteries are used). • Check battery terminals for corrosion • Check and readjust V-belt EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 28: Maintenance Schedule
Check lubricating oil pressure 2000 hours Check injector and injection pressure 2000 hours Replace or clean the air filter element 2000 hours Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 29: Trouble Shooting
Generator AC output voltage is either too high or too low AC VOLTAGE Generator is in overload HIGH CURRENT Output frequency of the generator is too low FREQUENCY EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 30: Trouble Shooting Table Alternator
"soft-start". Inquire at your nearest Mastervolt dealer or directly at the manufacturer, Mastervolt in the Netherlands. Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 31: Engine Faults
Inspect battery terminals and cables for a good (battery too weak). electrical connection (inspect against corrosion, tattered wires, etc.) • Faulty fuse on the control panel Replace fuse EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... - Page 32 Generator must be sent to manufacturer for repair of damaged bearing or winding. bearings or other) • Damaged engine Repair by Mastervolt service Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN...
- Page 33 • Choked fuel filter. Replace the fuel filter. • Choked air filter element. Check air inlet openings; clean or replace air filter element. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
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Page 34: Warnings
● Motor RPM suddenly rises or drops. ● Unusual noise comes from generating set. ● Exhaust gases suddenly colour dark. ● Engine failure warning light is on Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 35: Special Procedures Alternator
Caution: if the bottom speed is set at too low a frequency the generator may be damaged. On the other hand, too high a frequency can cause voltage drops with high loads. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 36: Testing Rotary Rectifier Diodes
Drying out can be carried out by direct warm air (60-80ºC) from a fan heater or similar apparatus into the generator air inlets or outletst Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 37: Special Procedures Engine
It is very important to identify the correct setting assembly (refer to fig. 28). The screw is to be locked in position with the lock-nut. EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... -
Page 38: Disassembling Instructions
Test the generating set first outside its soundshield and check very carefully for leakages before putting it back in its enclosure. Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... - Page 39 SPARE PARTS LIST Figure 31: exploded view sound shield Whisper 16 Ultra EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
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Page 40: Spare Parts List
Thermostat (**) 50206038 Gasket thermostat (**) 50206034 Gasket rocker cover (**) More extensive parts list on the internet: MASTERVOLT.COM (fast moving parts) Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN... -
Page 41: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG first service after 50 hours: hour counter: remarks next service (every 150 hours) hour counter: EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt... - Page 42 NOTES NOTES Copyright © 2008 Mastervolt / October 2008 / Whisper 16 Ultra - Three phase for mobile applications/ EN...
- Page 43 NOTES NOTES EN / WHISPER 16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
- Page 44 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...
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