Mastervolt whisper 12 ultra Installation Manual
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Mastervolt whisper 12 ultra Installation Manual

Mastervolt whisper 12 ultra Installation Manual

Mobile diesel generating set 230/400v-50 hz
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INSTALLATION MANUAL FOR MOBILE APPLICATIONS
WHISPER 12 / 16 ULTRA
- Three phase - 1500 RPM -
Mobile diesel generating set 230/400V-50 Hz
Digital Diesel Control
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V2. October 2008
www.mastervolt.com

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  • Page 1 INSTALLATION MANUAL FOR MOBILE APPLICATIONS WHISPER 12 / 16 ULTRA - Three phase - 1500 RPM - Mobile diesel generating set 230/400V-50 Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V2. October 2008...

  • Page 2: Table Of Contents

    Wiring diagram electronic governor (Standard for Whisper 12 Ultra) ............... 35 Remote control panel drawings ........................36 4.10 Dimensions Whisper 12 Ultra ........................... 37 4.11 Dimensions Whisper 16 Ultra ........................... 38 Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 3: Introduction

    Before working (installation) on the system read the section safety instructions in the user’s manual Figure 1: Typical vehicle application radiator side mounted EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 4 INTRODUCTION Figure 3: Figure 2: Typical vehicle application radiator top mounted Typical vehicle application radiator bottom mounted Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 5: Installation

    In larger vehicles a separate and insulated space for Cooling liquid can be filled via the expansion tank. the generator will help to damp the noise even further EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 6: Ventilation

    Figure 5: Mounting of the Whisper generating set. X = wrong, V = OK Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 7 Battery negative (–) 25mm2 Fuel in Ø8mm Fuel out Ø8mm Coolant engine out Figure 6b Connections Whisper 12 Ultra Three Phase EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 8 35mm2 Battery negative (–) 35mm2 Fuel in Ø8mm Fuel out Ø8mm Coolant engine in Figure 7b Connections Whisper 16 Ultra Three Phase Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 9: Fuel Supply

    Figure 8 Fuel supply (fuel tank is above the generating set) 1 Fuel return 2 Fuel supply 3 Prefilter / Water separator (optional) 5 Fuel Tank EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 10 4 Extra fuel lift pump (optional) 5 Fuel tank Figure 10: Fuel line assembly with vertical mounted pump and fuel lift pump mounted in an angle Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 11: Radiator Cooling

    Figure 11: Air traps should be avoided Figure 12: Ventilating an air trap EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 12 This is the best way to have the system release air and to add liquid when necessary. Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 13 Refer to figure 17 side mounted Figure 19: Side mounted radiator Figure 17: Bottom mounted radiators with shield EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 14: Dry Exhaust System

    Special rain caps are available as an option. Figure 22. Ways to prevent water to get in Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 15 When any doubt an extra safe guard could be constructed from steel wire or chain. Figure 23. Mounting bracket in rubber with safe guard EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 16: Electrical Installation (12 Volt)

    BLACK SENSE BAT. 2 WARNING RELAY MAX. 150 mA Whisper Remote Panel Figure 25 Remote box terminals Figure 24 Remote control cable Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 17 When one want to apply other settings than the factory settings refer to the DDC users manual, especially to the APPENDIX. EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 18 SMART 12/10. A battery switch and a charger are included in the battery installation kits, art. no. 50230210 (70Ah) or 50230220 (160Ah) Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 19: Ac Power System (230 / 400 Volt)

    (N). installed electrical system. The following maximum output current applies for each separate phase: EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 20: Installation Specifications

    Check all DC connections, check if the battery switch/ circuit breaker is closed. Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 21: Technical Data

    Alternator including regulator (50 Amps) * Note that this value must be reduced by the power to drive the cooling fans of the radiators. EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 22: Installation Materials

    Batteryswitch ON/OFF with key 250A 6503003508 Cable lug 35mm² / M8 6503003510 Cable lug 35mm² / M10 TOTAL 50230220 BATTERY INSTALLATION KIT 160Ah Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 23 Copper fuel pipe per meter 50220063 Fuel hose per meter • Spare parts pos. article no description 50230092 Filter for strainer fuel/water separator EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 24 Final cap insulation blanket 20x1½" for 50230525 50230526 Insulation blanket 76x45 ABSORB 1½" 50230513 Final cap insulation blanket 12x1½" for 50230526 TOTAL 50201875 DRY EXHAUST KIT 1½” Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 25 Hose clamp stainless 10-16 mm OPTIONAL INSTALLATION MATERIALS • Additional installation parts pos. article no description 50230535 Expansion tank 7L + low level alarm switch EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 26: Diagrams & Drawings

    DDC > generator AC output AC3 brown 1 mm2 DDC > generator AC output AC3 blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 27: Layout Generator Control Whisper 12 Ultra Three Phase - Mobile

    LAYOUT GENERATOR CONTROL WHISPER 12 ULTRA THREE PHASE - MOBILE Figure 32: Layout generator control for Whisper12 Ultra Three Phase – Mobile EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 28: Wiring Colours Whisper 16 Ultra Three Phase - Mobile

    DDC > generator AC output AC3 brown 1 mm2 DDC > generator AC output AC3 blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 29: Layout Generator Control Whisper 16 Ultra Three Phase - Mobile

    LAYOUT GENERATOR CONTROL WHISPER 16 ULTRA THREE PHASE - MOBILE Figure 33: Layout generator control for Whisper 16 Ultra Three Phase - Mobile EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 30: Electrical Diagrams Ac Connections (Alternator Models With 6 Wires)

    Only valid for alternator models with 6 wires Fig 34a: Electrical Diagram 230 / 400 V AC / 50 Hz three phase (Star configuration) Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 31 Only valid for alternator models with 6 wires Fig 34b: Electrical Diagram 230 V AC / 50 Hz three phase (Delta configuration) EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 32: Electrical Diagrams Ac Connections (Alternator Models With 12 Wires)

    Only valid for alternator models with 12 wires Fig 35a: Electrical Diagram 230 / 400 V AC / 50 Hz three phase (Star configuration) Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 33 Only valid for alternator models with 12 wires Fig 35b: Optional configuration modes of the AC wiring for alternator models with 12 wires EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 34: Electrical Diagram Radiator Fan Control 230Vac

    DIAGRAMS & DRAWINGS ELECTRICAL DIAGRAM RADIATOR FAN CONTROL 230VAC Figure 36: Electrical diagram for standard fan control using a 230 Volt AC radiator fan Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 35: Wiring Diagram Electronic Governor (Standard For Whisper 12 Ultra)

    50 Hz of the AC The electronic governor system contains two parts: output voltage as a reference. EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 36: Remote Control Panel Drawings

    Figure. 38: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...

  • Page 37: Dimensions Whisper 12 Ultra

    POWERCABLES ISO 13297 annex A • 5 x 2.5 mm2 (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...

  • Page 38: Dimensions Whisper 16 Ultra

    POWERCABLES ISO 13297 annex A Ultra is included in the delivery. • 3x16 mm2 (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) Copyright © 2008 Mastervolt / October 2008 / Whisper 12/16 Ultra - Three phase for mobile applications/ EN...
  • Page 39 NOTES NOTES EN / WHISPER 12/16 Ultra - Three phase for mobile applications / October 2008 / Copyright © 2008 Mastervolt...
  • Page 40 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / Fax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

This manual is also suitable for:

Whisper 16 ultra

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