Mastervolt whisper 3.5m Installation Manual
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Mastervolt whisper 3.5m Installation Manual

Marine diesel generating set 230v / 50hz
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INSTALLATION MANUAL
WHISPER 3.5M
- 3000 RPM -
Marine diesel generating set 230V / 50Hz
MasterBus controlled
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V5 October 2009
www.mastervolt.com

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  • Page 1 INSTALLATION MANUAL WHISPER 3.5M - 3000 RPM - Marine diesel generating set 230V / 50Hz MasterBus controlled MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V5 October 2009 www.mastervolt.com...

  • Page 2: Table Of Contents

    Dimensions MasterView Easy Panel........................ 28 Dimensions Whisper 3.5 ..........................28 MASTERBUS................................. 29 What is MasterBus? ............................29 Event-based commands........................... 29 How to set up a MasterBus network......................... 30 Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 3: Installation

    Covering the surrounding walls and floors with a heavy coating plus foam will certainly improve the situation. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 4: Ventilation

    2 Fuel return 6 Water return 10 Remote cable 3 Exhaust 7 Water in 11 Battery NEG 4 Water out 8 Oil strainer 12 AC cable Figure. 2: Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 5: Connections

    If the pump has to lift the fuel higher than one meter an external fuel lift pump must be installed. The control board is already prepared to connect an extra fuel pump. EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 6 4 Extra fuel lift pump (optional); 5 Fuel tank; 6 Standard fuel lift pump; 7 Standard fuel filter. Figure. 4: Fuel supply (fuel tank is above the generating set) Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 7: Cooling

    The flow FLOW DIRECTION rate should be 8 to 12 litres /min. Figure 6 Installing water intake EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 8 This hose should go down and may not end under water, because it should ventilate air into the valve to break the siphoning (figure 7). Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 9: Exhaust System

    4 Goose neck; 2 Exhaust outlet muffler; 5 Through-hull exhaust outlet Ø 40 mm; 3 Exhaust line Ø 40 mm; 6 Water level. Figure 9: Standard exhaust system EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 10 Ø 40 mm Ø 40 mm Ø 40 mm Figure 11: Only after the exhaust / water separator the exhaust hose may have a length up to 7,5m Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...
  • Page 11 Fig.12: Water trap in exhaust system WRONG Figure 13: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 12: Control System

    MasterBus compatible remote control panel. The MasterView Easy is a MasterBus compatible monitoring and control panel that is standard included in the delivery of the generating set. Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...
  • Page 13 Control Panel and the battery plus cable • Mount the MasterView Easy onto the panel (1) must be removed from the battery. and then reattach the front (2). EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 14 Also a small charger can be used to charge the starter battery only, such as the IVO SMART 12/10. Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 15: Ac Power System (230 Volt)

    Ensure that the supplied battery cable connectors are properly fitted and never remove during or shortly after charging as sparking can occur, which may ignite the hydrogen gasses. EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 16 Lloyds Register of Shipping or Veritas, regulations for the protection of personal, building legislation, etc. It is of the greatest importance to have expert advice on this issue. Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 17: Installation Specifications

    Check if the air intake in the canopy is not blocked. 11 Install a Mastervolt battery charger. (optional) 10 Check the oil level and color of the oil. 11 Start the engine by pushing the start button. EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 18: Installation Specifications Whisper 3.5

    Ø 40 mm (1 ”) Anti shock mounts art. nr. 50230552 Foundation plate min. 44 kg (97 Lbs) Battery charger (optional) IVO SMART 12/10; 12V / 10 Amps Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 19: Installation Materials Whisper 3.5

    BATTERY INSTALLATION KIT 55Ah OPTIONAL INSTALLATION MATERIALS • Additional installation parts pos. article no description 6501208010 Cable 16mm² red per 100 meter 6501208020 Cable 16mm² black per 100 meter EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 20 Hose clamp stainless 10-16 50222020 Copper fuel pipe per meter 50220063 Fuel hose per meter • Spare parts pos. article no description 50230092 Filter for strainer fuel/water separator Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...
  • Page 21 Syphon breaker valve 12.5mm (1/2”), complete (including valve assembly) 50221521 Hose clamp stainless 12-20 50220057 Cooling water hose warm water 13x21mm 50221260 Hose connector 12.5mm (1/2”) TOTAL 50230272 SYPHON BREAKER KIT 12.5 MM (1/2") EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 22 OPTIONAL INSTALLATION MATERIALS pos. article no description 50201830 Elbow 90° adapter exhaust hose 50221504 Hose clamp stainless 32-44 mm 50230113 Straight coupling Delta 40mm 50230112 Elbow (45º) Delta 40mm Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...
  • Page 23 50211251 Bolt hexagonal socket ZP M12x40 50211438 Washer SP M10x30x1,5 50211447 Washer spring SP M10 50211241 Bolt hexagonal socket ZP M10x25 TOTAL 50230207 BASE PLATE KIT WHISPER 3.5 EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 24: Diagrams & Drawings

    DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING DIAGRAM Figure 29a: DC wiring Whisper 3.5 grounded (part. Nr. 51200500) Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...
  • Page 25 DIAGRAMS & DRAWINGS Figure 29b: DC wiring Whisper 3.5 ungrounded (part. Nr. 51200506) EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 26: Wiring Names And Colours

    1 mm² Ground relay + White 1 mm² Battery + 16 mm² Battery – Black 16 mm² Earth wire Green/yellow 6 mm² * Ungrounded versions only (part nr. 51200506) Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 27: Ac Wiring Diagram 230V / 50Hz

    YELLOW/GREEN BLUE MAIN WINDING DCC/AC-1 YELLOW/GREEN CURRENT TRANSFORMER EARTH AND NEUTRAL CONNECTED BLACK (11) (11) 230V 50Hz DDC/ct-1 BROWN YELLOW/GREEN BLUE DDC/AC-1 YELLOW/GREEN Figure 30 AC wiring diagram EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 28: Dimensions Masterview Easy Panel

    • sea water in: 13 mm • cables: 3x 2.5 mm2 (5 meter included) • air vent connection: 13 mm • remote control: MasterBus communication cable (15 meter included) Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...

  • Page 29: Masterbus

    (see manual of the of the Generator) Event data: Copy Select event action from the list of event commands of the target (see manual of the of the Generator) EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...

  • Page 30: How To Set Up Amasterbus Network

    As with all high speed data networks, MasterBus needs a terminating device on both ends of the network Do not make T-connections in the network Terminating Terminating device device Copyright © 2009 Mastervolt / October 2009 / WHISPER 3.5 / EN...
  • Page 31 NOTES NOTES EN / WHISPER 3.5 / October 2009 / Copyright © 2009 Mastervolt...
  • Page 32 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / F ax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

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