Mastervolt whisper 16 ultra User Manual page 3

3 OPERATION .................................................................................................................................................................. 22
3.1 General ............................................................................................................................................................ 22
3.2 Operating Instructions ...................................................................................................................................... 22
3.2.1
3.2.2
4 MAINTENANCE............................................................................................................................................................. 25
4.1 Alternator.......................................................................................................................................................... 25
4.2 Engine .............................................................................................................................................................. 25
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.3 Regular maintenance ....................................................................................................................................... 27
4.3.1
4.3.2
5 TROUBLE SHOOTING .................................................................................................................................................. 29
5.1 Alternator/ electrical faults ................................................................................................................................ 29
5.1.1
5.1.2
5.2 Engine faults..................................................................................................................................................... 31
5.2.1
5.2.2
5.2.3
5.2.4
5.3 Special procedures alternator........................................................................................................................... 35
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.4 Special procedures engine ............................................................................................................................... 37
5.4.1
5.4.2
5.4.3
5.4.4
6 SPARE PARTS LIST ..................................................................................................................................................... 40
MAINTENANCE LOG ............................................................................................................................................................... 42
EN / WHISPER 16 ULTRA Three phase / November 2008 / Copyright © 2008 Mastervolt
Summarised operating instructions (daily use) ................................................................................ 22
Extended operating instructions ...................................................................................................... 22
Preliminary instructions ................................................................................................................... 25
Bleeding fuel lines ........................................................................................................................... 25
Valve clearance ............................................................................................................................... 25
Replacing fuel filter .......................................................................................................................... 26
Replacing oil filter ............................................................................................................................ 26
Readjustment V-beltplacing oil filter ................................................................................................ 26
Maintenance schedule..................................................................................................................... 28
Putting out of service ....................................................................................................................... 28
General............................................................................................................................................ 29
Trouble shooting table ..................................................................................................................... 29
General............................................................................................................................................ 31
Trouble shooting table ..................................................................................................................... 31
Warnings ......................................................................................................................................... 34
Service address............................................................................................................................... 34
Automatic voltage regulator............................................................................................................. 35
Residual voltage check / excitation procedure (flashing)................................................................. 35
Testing rotary rectifier diodes .......................................................................................................... 36
Winding resistant values.................................................................................................................. 36
Meggering ....................................................................................................................................... 36
Setting the RPM .............................................................................................................................. 37
Adjusting valve clearance and retightening the cylinder head bolts. ............................................... 37
Measuring exhaust backpressure.................................................................................................... 38
Disassembling instructions .............................................................................................................. 38
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