Orbea Avant Technical Manual
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Orbea Avant Technical Manual

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TECHNICAL SPECIFICATIONS
BLUE
PAPERS
AVANT
TECHNICAL MANUAL

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  • Page 1 TECHNICAL SPECIFICATIONS BLUE PAPERS AVANT TECHNICAL MANUAL...

  • Page 2: Table Of Contents

    TECHNICAL SPECIFICATIONS CONTENT GEOMETRY AND SPECIFICATIONS FRAME MATERIAL AND CARE PARTS AND HARDWARE CABLE SYSTEMS ORBEA WARRANTY ADDITIONAL INFORMATION...

  • Page 3: Geometry And Specifications

    TECHNICAL SPECIFICATIONS GEOMETRY AND SPECIFICATIONS SIZES (mm) SIZE (mm) Seat tube Crank 130* Top tube Stem Head tube Handlebar Chain stay HEIGHT (cm) SIZES 1005 1014 1024 Wheelbase < 160 Reach 160-165 Stack 73,5° 73,5° 73,5° 73,5° 73,2° 73° 73° 165-170 Seat angle 71,2°...

  • Page 4: Frame Material And Care

    3) Inspect your road bike before you ride AFTER A CRASH OR IMPACT Orbea frames are carefully designed to be durable, 2) Bring your bike to your Orbea dealer for pro- fessional inspection. and light, giving excellent steering precision and pe-...

  • Page 5: Parts And Hardware

    TECHNICAL SPECIFICATIONS PARTS & HARDWARE / Kit Mechanic 4. REAR WHEEL PARTS Y0000008 4. HEAD TUBE PARTS Y0000008 Number Name/Description Number Name/Description ESPACIADOR IZDO. PARA 130 MM. Cod: 16100028 GUIA CABLE FRONTAL MECANICO Cod: 16100122 ESPACIADOR DCHO. PARA 130 MM. TORNILLO CABEZA ESTRECHA M3x8 PATA CARRERA 2 AGUJEROS IZDA.
  • Page 6 TECHNICAL SPECIFICATIONS 16/17 16/17 16/17 16/17 4. FRAME&FORK CAPS Y0000008 4. DROPOUT CAPS Y0000008 Number Name/Description Number Name/Description TAPON DESVIADOR SIN AGUJERO ø6 Cod: 16100023 TAPON PASO CABLE HIBRIDAS Cod: 11069035 TAPON PASO CABLE HIBRIDAS Cod: 11069035 PEGATINA ø8 Cod: 16100124 PEGATINA ø8 Cod: 16100124 TAPON PLAST OBTURACION 5mm...
  • Page 7 TECHNICAL SPECIFICATIONS PARTS & HARDWARE / Kit Di2 5. REAR WHEEL PARTS Y0000009 5. HEAD TUBE PARTS Y0000009 Number Name/Description Number Name/Description ESPACIADOR IZDO. PARA 130 MM. Cod: 16100028 GUIA CABLE FRONTAL ELECTRONICO Cod: 16100126 ESPACIADOR DCHO. PARA 130 MM. TORNILLO CABEZA ESTRECHA M3x8 TORNILLO AVELLANADO M4x10 NEGRO PATILLA DE CAMBIO PARA 130 mm.
  • Page 8 TECHNICAL SPECIFICATIONS 5. HEAD TUBE Di2 CAP Y0000009 5. FRAME&FORK CAPS Y0000009 Number Name/Description Number Name/Description TORNILLO AVELLANADO M4x10 NEGRO Cod: 16100127 TAPON SHIMANO Di2 (D6) NEGRO 13 Cod: 16100127 TAPON CAMBIO Di2 ø6 Cod: 11001145 PEGATINA ø8 Cod: 16100124 TAPON PLAST.
  • Page 9 TECHNICAL SPECIFICATIONS 5. DROPOUT CAPS Y0000009 Number Name/Description TAPON CAMBIO Di2 ø6 Cod: 11001145 PEGATINA ø8 Cod: 16100124...

  • Page 10: Disc Brake

    TECHNICAL SPECIFICATIONS PARTS & HARDWARE / Disc Brake 6. REAR WHEEL PARTS Y0000010 6. FORK w/DISC BRAKE PARTS Y0000010 Number Name/Description Number Name/Description ADAPTADOR FRENO DISCO DELANTERO Cod: 16100128 PATA CARRERA 2 AGUJEROS IZDA. Cod: 15430056 NEGRO TORNILLO AMARRE FRENO DISCO DEL M6x37 PATA CAMBIO REC CARRERA 2 AG 03 Cod: 15430040...
  • Page 11 TECHNICAL SPECIFICATIONS 16/17 16/17 16/17 16/17 6. FRAME&FORK CAPS Y0000010 6. DROPOUT CAPS Y0000010 Number Name/Description Number Name/Description TAPON DESVIADOR SIN AGUJERO ø6 Cod: 16100023 TAPON PASO CABLE HIBRIDAS Cod: 11069035 TAPON PASO CABLE HIBRIDAS Cod: 11069035 PEGATINA ø8 Cod: 16100124 PEGATINA ø8 Cod: 16100124 TAPON PLAST OBTURACION 5mm...
  • Page 12 TECHNICAL SPECIFICATIONS 7. BB CABLE GUIDE Cod: 16100120 8. FD HANGER PARTS Cod: 16100121 Number Name/Description Number Name/Description GUIA CABLE PEDALIER CHAPILLA DESVIADOR TORNILLO CABEZA ESTRECHA M3x8 TORNILLO GOTA DE SEBO M5x15...
  • Page 13 9. KIT RD HANGER MECHANIC Cod: 15430055 10. SEAT CLAMP PARTS Cod: 11160786 Number Name/Description Number Name/Description TORNILLO AVELLANADO M4x8 NEGRO ABR SILLIN ORBEA 08 31.8 ALU NEGRO PATILLA DE CAMBIO PARA 130 mm. ROSCA ABR. SILLIN ORBEA (ø8.2x13) TORNILLO ABR. SILLIN ORBEA (M5x20)

  • Page 14: Cable Systems

    TECHNICAL SPECIFICATIONS CABLE SYSTEM / Disc Brake Cable Routing...
  • Page 15 TECHNICAL SPECIFICATIONS CABLE SYSTEM / Caliper Brake Cable Routing...
  • Page 16 TECHNICAL SPECIFICATIONS CABLE SYSTEM / Mechanic System Cable Routing...
  • Page 17 TECHNICAL SPECIFICATIONS CABLE SYSTEM / Di2 System Cable Routing...

  • Page 18: Orbea Warranty

    TECHNICAL SPECIFICATIONS ORBEA WARRANTY HOW DO I ACTIVATE MY ORBEA WARRANTY coverage of the parts under it and in no case shall it LIFETIME WARRANTY? cover personal damages directly or indirectly caused technologies and has the skills can guarantee that...

  • Page 19: Additional Information

    TECHNICAL SPECIFICATIONS ADDITIONAL INFORMATION FACEBOOK TWITTER TECH VIDEOS helpful setup and tech videos: YOUR ORBEA DEALER INSTAGRAM Our dealers are experts and should be able to assist ORBEA CONTENT AFTER SALES SERVICE Our service technicians are trained to handle any...
  • Page 20 INSTRUCTIONS AND MAINTENANCE MANUAL...

  • Page 21: Manual Specifications

    This manual covers the entire Orbea bicycle range, which is made up of two types of bicycles. cations. Therefore, this Manual will contain some information that does not apply to your bicycle Below is a diagram to help you identify the most important elements of your bike.

  • Page 22: Contents

    11. Accessories ....................... 58 Keep your bicycle in perfect conditions ..............38 MAINTENANCE SCHEDULE ....................60 Be careful ........................ 38 ORBEA RECOMMENDATIONS ................... 61 4. General recommendations ..................38 Keep your bike clean ....................38 ADDITIONAL QUALITY GUARANTEE ................. 61 Store your bike in an appropriate place ..............

  • Page 23: Guide To Using Your Bicycle

    Avoid excessive vibrations or imbalances on the front wheel Check that the front and rear brakes are working properly. Orbea uses different types of brakes: Heavier cyclists with large bikes sometimes experience “excessive vibration,” “harmonic oscilla- tion”...

  • Page 24: Check That Both Wheels Are Secured

    - Coaster brakes: the braking action is carried out by pedaling backwards. 3. RIDING SAFELY Follow the inspection instructions for the type of brakes on your bike. If your brake system does Wear a helmet You must ALWAYS WEAR A HELMET, and when riding on public roadways, you must use the chapter, take your bike to your authorized dealer.

  • Page 25: Watch The Cars You Are Going To Pass

    of the conditions, get off your bike. Watch the cars you are going to pass Be careful when riding in wet conditions If a car suddenly crosses your path or someone suddenly opens the door of a parked car you are going to pass, you could have a serious accident.

  • Page 26: Protect Your Bicycle From Thieves

    Whenever you are going to shift, reduce the force transmitted Some Orbea models are equipped with training wheels. This way, children can learn to ride with to the chain, since this could hinder the shift and wear out the chain and cassette. You should these wheels and develop proper control of the bike.

  • Page 27: Inspection, Adjustment And Lubrication Of Your Bicycle

    - Put the bicycle upright and position the training wheels about 6mm from the ground. Make greater torque than recommended to a piece does not provide greater fastening, but could sure the height is the same on both sides of the bicycle. cause the piece to be damaged or rendered unusable.

  • Page 28: Saddle And Seatpost

    Adjustment Note: If your bicycle is equipped with an ahead (threadless) stem, there are practically no op- tions for regulating handlebar height. Therefore, we ask that you consult your dealer and do not perform any adjustments yourself. ce. Your hands must be in a comfortable position in which the controls can be easily handled. If your hands, arms or shoulders are in an uncomfortable position, you should adjust the handle- 2.

  • Page 29: Pedals

    - Tighten the saddle bolt, as indicated in the inspection. Orbea uses different types of pedals: - Clipless pedals that snap into a cleat in the sole of the cyclist’s specialized shoe. - Pedals without any type of attachment system.

  • Page 30: The Drivetrain: Pedals, Chainring, Chain And Cassette

    4. THE DRIVETRAIN: PEDALS, CHAINRING, CHAIN AND CASSETTE If you are looking at the pedals, you may not see the obstacles ahead. The bicycle’s drivetrain transmits power to the back wheel through: Do not use clipless pedals with street shoes, since your feet will not have a good support base - Pedals on the pedal.

  • Page 31: Gear Shifter

    - Put one hand on the crank arm and one on the seatpost; try to move the crank arm towards performed by an authorized dealer. and against the seatpost. If it is loose, it needs to be checked by your dealer. - If, when turning the chainrings, you notice that they are loose or you hear a strange noise in Note: The left and right pedals have a mark stamped on the corner indicating the side to which the bearings, they need to be checked by your dealer.
  • Page 32 ends. You should also check the housing for loose cables, bent ends, cuts and signs of wear. If you think there is a problem with the cables, do not ride your bike. Change the cable or take your bike to your authorized dealer. Once a month, check the function of the left shifting lever or front derailleur.
  • Page 33 - Position the upper jockey wheel of the rear derailleur in line with the smallest cog using the maneuvering. outer limit screw (H). - When you are about to shift gears, keep pedaling normally without excessive force and use the - Position the jockey wheel of rear derailleur in line with the largest cog using the inner limit shifting levers until the chain is correctly positioned on the desired cog and chainring.

  • Page 34: Internal Gear Hub Drivetrain

    INTERNAL GEAR HUB DRIVETRAIN - Install the new cable. Some bicycles are equipped with a type of shifter inside the rear hub. - Attach the shifter casing. - Attach a metal end cap to the wire to prevent the end from fraying. Nexus 7/8 speed - Follow the instructions to adjust the rear drivetrain.

  • Page 35: Braking System

    Adjustment the speed of the bicycle. These systems are made up of the following components: - Rim performed by your authorized dealer. - Braking levers / Fluid reservoir - Brake cable and housing / Hydraulic hose Lubrication - Brake shoes fore, it should only be performed by your authorized dealer.
  • Page 36 the brake shoes must be replaced. If the original brake shoes did not have channels, replace In V-Brakes, if the perpendicular distance to the braking surface can be regulated, make sure them when the end of the rubber pad is only 3mm from the metal support. that Distance A, as shown in the diagram below, is greater than or equal to 39mm.

  • Page 37: Hydraulic Disc Brakes

    as explained in the section for installing a brake cable, but without removing it. - For Cantilever and Caliper brakes: release the straddle cable. With one hand, squeeze the brake shoes against rim, and with the other, pull the cable end cap away from the retention Centering V-Brake, Cantilever and Caliper brakes.

  • Page 38: Mechanical Disc Brakes

    Inspection Removing brake pads with the handlebar. If the lever touches the handlebar, the system should be purged. This action - Remove the wheel. Check that there is no oil, grease or other type of dirt on the disc. The disc is an essential part Removing the wheel of the braking system;...

  • Page 39: Drum Brakes

    the disc. Only use isopropyl alcohol. Removing the wheel Once a month, make sure that the disc brakes are not worn. If the brake pads have a thickness - Removing the wheel with disc brakes does not require you to take apart the braking system. less than 1mm, they should be changed.

  • Page 40: Coaster Brakes

    Removing the rear wheel of the bearing axis is not affected. - Slightly loosen the nut on one side of the hub by turning it one quarter of a turn. First, disconnect the rear derailleur and brake cables. To disconnect the brake cable, be careful - Slightly loosen the nut on the other side of the hub by turning it one quarter of a turn.
  • Page 41 wash them with soap and water. Rinse and allow to air dry. - Turn the lever of the quick-release to the Open position, and insert the wheel in the blades of the bike and make sure the axle is securely positioned. Every week, make sure there are no loose, damaged or broken spokes.

  • Page 42: Removing And Installing Wheels With Gear Shifting Mechanisms

    - Insert the clamp nut. Lubrication - Gradually turn the nuts on either side of the axle in opposite directions. The following torques should be applied: should only be performed by an authorized dealer. Front wheel: 20-28 Nm - Lubricate the quick-release lever with a synthetic lubricant ever year. Rear wheel: 27-34 Nm SCHRADER AND PRESTA VALVES correctly positioned, repeat the adjustment procedure or take your bike to your authorized...

  • Page 43: Installing The Tire

    replaced. Installing an inner tube and tire A standard tire can be used with an inner tube. A tubeless tire must be completely sealed to the rim Make sure the rim tape is covering all spoke ends and nipples. Install the inner tube and tire as you normally would. tire is correct.

  • Page 44: Suspension Systems

    Removing the tire from the wheel 9. SUSPENSION SYSTEMS Suspension systems: Forks Never use sharp object or a screwdriver to remove the tire. Use your hands or tire levers. Suspension forks allow the front wheel to move in way that absorbs the shock from irregularities in your path and reduce the vibrations you feel.

  • Page 45: Caring For Your Frame And Fork

    If any of the components shows Most damage to the frame has to be repaired at the Orbea plant. The frame can be returned signs of fatigue or is damaged, replace it before using the bicycle.
  • Page 46 Lighting systems The lighting system has been designed to increase security in low visibility conditions, such as night-time or fog. These lighting systems can be powered by dynamos or batteries. If a dynamo is used, it must be properly installed and adjusted, so that it is in the “On” position thanks to the spinning motion of the wheel to provide the necessary power to the lighting system (at a minimum speed of 6km/h).

  • Page 47: Maintenance Schedule

    MAINTENANCE SCHEDULE BEFORE EVERY USE WEEKLY MONTHLY EVERY 3 MONTHS ANNUALLY Check that the wheels are trued Check that the screws in the various Check the rims Inspect and lubricate brake levers Lubricate suspension forks suspension systems are tight Check tire pressure Lubricate the suspension fork Check the adjustment of the bea- Inspect the cassette and chainrings...

  • Page 48: Orbea Recommendations

    If we all practice our favorite sport in perfect harmony with others and with nature, we will be able to do so for many, many years to come. ADDITIONAL QUALITY GUARANTEE Orbea bicycles comply with the following safety standards: EN 14766 Mountain bicycles EN 14781 Road racing bibycles...
  • Page 49 www.orbea.com...

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