Table of Contents
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INSTALLER: Leave this manual with the ap-
pliance.
CONSUMER: Retain this manual for future
reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
DIRECT VENT ZERO CLEARANCE GAS
FIREPLACE HEATER SERIES
MILLIVOLT (MV)
DVCC(32,36,42)BP3(0,2)(N,P)-2
INTERMITTENT PILOT (IP)
DVCC(32,36,42)BP7(0,2)(N,P)-2
GAS-FIRED
UL FILE NO. MH30033
WARNING
If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose
you to substances in fuel or from fuel
combustion which can cause death or
serious illness.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by state or
local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Page 1
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Table of Contents
Troubleshooting
Related Manuals for Empire DVCC32BP30N-2
Summary of Contents for Empire DVCC32BP30N-2
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Page 1: Installation Instructions
INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: Leave this manual with the ap- DIRECT VENT ZERO CLEARANCE GAS pliance. FIREPLACE HEATER SERIES CONSUMER: Retain this manual for future MILLIVOLT (MV) reference. DVCC(32,36,42)BP3(0,2)(N,P)-2 INTERMITTENT PILOT (IP) WARNING DVCC(32,36,42)BP7(0,2)(N,P)-2 FIRE OR EXPLOSION HAZARD GAS-FIRED Failure to follow safety warnings exactly could result in serious injury, death or... - Page 2 BEFORE YOU START Samples and Definitions: Unpacking the fireplace Cut binding straps and shrink wrap. DANGER Remove top of carton. Indicates a hazardous situation which, if not avoided, will result Remove glass cartons from back of unit and set aside. in death or serious injury.
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Page 3: Flue Restrictor Assembly - Nat Or Lp
CARTON CONTENTS Note: Items not shown to scale. QUANTITY SUPPLIED INDEX DESCRIPTION DVCC(32,36,42)BP3 DVCC(32,36,42)BP7 NUMBER SERIES SERIES RECEPTACLE COVER RECEPTACLE FLUE RESTRICTOR ASSEMBLY - NAT OR LP NO. 10 X 1/2 PHILLIPS SCREW #8 X 1 SELF-DRILLING DRYWALL SCREW AA BATTERY AC ADAPTOR BACKER STUD See Parts Lists on pages 48 - 51 for ordering replacement parts. -
Page 4: Table Of Contents
TABLE OF CONTENTS SECTION PAGE INTRODUCTION ........................... 5 SPECIFICATIONS ......................... 6 ACCESSORIES ..........................7 FBB10 BLOWER KIT INSTALLATION (OPTIONAL) ..............8 - 10 VENT SYSTEM IDENTIFICATION ....................11 SPECIAL VENT SYSTEMS ......................11 FIREPLACE DIMENSIONS ......................12 CLEARANCES ........................13 - 14 LOCATING FIREPLACE ...................... -
Page 5: Introduction
National Electric Code ANSI/NFPA 70 or Canadian Electric Canada), check with Empire Comfort Systems. code, CSA C22.1, if an external electrical source is utilized. Consult your Empire Comfort Systems for assistance in These models may be installed in a bedroom or bed-sitting room determining the proper orifice for location. -
Page 6: Specifications
SPECIFICATIONS DVCC32NAT DVCC32LP DVCC36NAT DVCC36LP DVCC42NAT DVCC42LP Input BTU/Hr Maximum 24,000 22,000 24,000 24,000 28,500 26,500 Input BTU/Hr Minimum (millivolt only) 18,000 18,000 18,000 19,000 21,000 22,000 KWH (Maximum) 7.03 6.45 7.03 7.03 8.35 7.77 KWH (Minimum) 5.27 5.27 5.28 5.57 6.15 Orifice... -
Page 7: Accessories
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois 62220-2623. Model Number Description FBB10... -
Page 8: Fbb10 Blower Kit Installation (Optional)
FBB10 BLOWER KIT INSTALLATION (OPTIONAL) BENCH INSTALLATION (BEFORE INSTALLED IN Install thermo disc by snapping into valve bracket burner assembly. See Figure 3. WALL) With Power completely turned off, remove plate and four screws from left panel. See Figure 1. Figure 3 Connect Power source into outlet on the bottom right side of the appliance. - Page 9 FBB10 BLOWER KIT INSTALLATION (OPTIONAL) Disengage Glass Frame by pulling in an upward swinging position. See Figure 6. Remove liners as shown in Figure 9. Figure 6 Figure 9 Remove the modern burner cover by lifting off. See Figure Remove modern base cover by lifting off. See Figure 10. Figure 7 Figure 10 Remove the two screws securing the liner brackets to the...
- Page 10 FBB10 BLOWER KIT INSTALLATION (OPTIONAL) Remove seven screws and lift burner assembly. See Figure 12. Install the blower onto the prebent brackets on the blower plate. Ensure the Velcro connects to secure the blower in place. See Figure 15. Back side of Blower showing Velcro Figure 15 13.
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Page 11: Vent System Identification
45° ELBOW ROOF FLASHING 90° ELBOW CEILING FIRE STOP Special Venting Components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers WALL STRAP and pricing. Special DV Vent Kits PIPE LENGTH Available from Empire Comfort Systems, Inc. dealers... -
Page 12: Fireplace Dimensions
FIREPLACE DIMENSIONS TOP VIEW LEFT VIEW RIGHT VIEW FRONT VIEW GAS LINE ACCESS GAS LINE ACCESS VENT COLLAR NAILING FLANGES BARRIER SCREEN ASSEMBLY & GLASS FRAME ASSEMBLY SIDE SPACER GAS CONTROL AND SWITCHES INSIDE RATING PLATE AND GAS LINE LABELS INSIDE ACCESS DVCC32 DVCC36... -
Page 13: Clearances
CLEARANCES Mantel Chart Clearance to Combustibles (Dimensions in inches) Back Side Floor Top Framing Edge See Below SEE MANTLE CHART FOR MAXIMUM MANTEL DEPTH 2" x 4" HEADER FINISHED WALL (COMBUSTIBLE) 24” FIREPLACE OPENING MINIMUM TO SEE MANTEL CHART CHASE TOP FOR MINIMUM HEIGHT 9”... -
Page 14: Locating Fireplace
TV manufacturers recommend against placing their products near a heat source. Note: 72-in minimum applies when unit is installed in wall above If you install a television above this appliance, Empire Comfort floor level. Systems accepts no responsibility for damage or injuries. Follow the television manufacturer’s installation instructions, including... -
Page 15: Gas Supply
GAS SUPPLY The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. SIDE OF FIREBOX 2” 4 5/8” Figure 23 Figure 25 Installing a New Main Gas Supply Knob (Check Local Code) Each appliance should have its own manual gas supply knob. - Page 16 GAS SUPPLY Checking Manifold Pressures Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5-in w.c. (.871 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5-in w.c.
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Page 17: Installation
INSTALLATION Framing the Appliance 9. Attach the two backer stud brackets to the firebox with four Choose unit location. #10 x 1/2 Phillips screws (provided) as shown in Figure 29. 2. Frame in fireplace with a header across the top. It is 10. Attach the two stud brackets to the vertical studs with four important to allow for finished face when setting the depth of screws appropriate for installation (not provided) as shown the frame. - Page 18 INSTALLATION (continued) Vent Pipe Clearance For horizontal vent, maintain a minimum 2-in clearance to the bottom and sides of the vent, and 3-in clearance to combustibles above the vent pipe. See Figure 31. VENT PIPE 2” MINIMUM CLEARANCE AROUND VENT PIPE Figure 30 DVCC32 DVCC36...
- Page 19 INSTALLATION (continued) Flush Wall Installation Combustible Surround Installation FINISHED WALL 2 X 4 (COMBUSTIBLE) FINISHED WALL HEADER (COMBUSTIBLE) FINISHED WALL MANTELSHELF 24” (NON-COMBUSTIBLE) 2 X 4 TO TOP OF CHASE HEADER COMBUSTIBLE SURROUND 24” JOINT BETWEEN FINISHED TO TOP OF CHASE WALL AND UNIT SEALED WITH 300°...
- Page 20 INSTALLATION (continued) VERTICAL, 90 DEGREE ELBOW WITH HORIZONTAL CORNER INSTALLATION - VERTICAL, 90 DEGREE ELBOW TERMINATION TO HORIZONTAL OUT THE WALL(12-in minimum rise before elbow) WALL FIRESTOP/ 3” (76mm) FINISHED WALL THIMBLE MINIMUM CLEARANCE (COMBUSTIBLE) TO COMBUSTIBLES 24” TO TOP OF CHASE 6”...
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Page 21: Venting Fireplace - Top
VENTING FIREPLACE - TOP To Use the Vent Graph Venting Graph (Dimensions in Feet) Determine the height of the center of the horizontal vent TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION pipe. Using this dimension on the Sidewall Vent Graph, (DIMENSIONS IN FEET) locate the point it intersects with the slanted graph line. - Page 22 VENTING FIREPLACE - TOP (continued) Below Grade Installation WARNING When it is not possible to meet the required vent termination Use flue restrictor for vertically terminated units only. Do not clearances of 12-in (305 mm) above grade level, a snorkel kit is use for horizontally terminated units. recommended. It allows installation depth down to 7-in (178 mm) below grade level.
- Page 23 VENTING FIREPLACE - TOP (continued) Example of possible venting systems using one 90 degree elbow Eight feet is listed as minimum vertical vent run with 20 feet of maximum horizontal vent run. Vertical dimensions are based on center line to center line of pipe. Horizontal dimensions are based on center line of pipe to end of termination.
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Page 24: Venting Fireplace - Top
VENTING FIREPLACE - TOP (continued) Positioning the Fireplace 3’ Determine the exact position of the appliance so the direct vent (914mm) termination will be centered (if possible) between two studs. This will avoid any extra framing. All vent kit pipes should be assembled on the unit after the unit is moved into the final position. -
Page 25: Examples - Top Vent Run
EXAMPLES - TOP VENT RUN ” ► 24” MINIMUM CLEARANCE TO COMBUSTIBLES ► EXAMPLE H1 = 2ft V1 = 20ft H=2ft V = 20ft ▼ Figure 51 Figure 49 Example H2 – 3ft, H3 – 1ft = 4ft (90° + 90° + 90°) = 6ft V1 = 21ft H = 10ft V = 21ft Figure 50... -
Page 26: Vent Terminal Clearances
Clearances are to heat resistant material (i.e. wood, metal). This the following shall be indicated: does not include vinyl. Empire Comfort Systems Inc. will not be held Clearance in accordance with local installation codes and the requirements of the responsible for heat damage caused from terminating under vinyl gas supplier. -
Page 27: Framing And Finishing
FRAMING AND FINISHING Installing Support Brackets Installing Firestops Install a horizontal pipe support used for each 3 feet of horizontal Firestops are required for safety whenever the vent system run to framing members. Allow 6-inch clearance to combustibles passes through an interior wall, an exterior wall, or a ceiling. above 6-5/8-in diameter pipe and elbows and 1 inch clearance on These firestops act as a firebreak heat shield and as a means both sides and bottom. - Page 28 FRAMING AND FINISHING (continued) Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
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Page 29: Termination Clearances
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 58 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and The graph showing the relationship between vertical and combustible materials is 3 inch(75 mm) on top, and 2 inch horizontal side wall venting will help to determine the various vent (50 mm) on bottom and sides. -
Page 30: Vertical Termination
VERTICAL TERMINATION General Maintenance Locate and mark the center point of the vent pipe using a nail on the underside of the roof. Drive the nail through the center point. Inspect venting system semi-annually as follows: Mark the outline of the roof hole around this center point. 1. - Page 31 VERTICAL TERMINATION (continued) Vertical Through the Roof Applications Your Gas Fireplace has been approved for: a) Vertical installations up to 40 feet in height. b) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 feet a vent pipe can be used between elbows.
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Page 32: Dvvk-4F Flex Vent Instructions
DVVK-4F FLEX VENT INSTRUCTIONS The DVVK-4F FLEX VENT KIT includes the following EXTERIOR OF STRUCTURE components: WALL FIRESTOP HEAT DEFLECTOR & THIMBLE 1 - Horizontal Termination Cap (REQUIRED WHEN COMBUSTIBLE EXTERIOR WALL IS EXPOSED) 1 - 4-foot section of Flex vent with spacers (4-in flue/7-in outer TERMINATION CAP pipe) 1 - 4-in diameter flue adapter collar 1 - 7-in diameter outer vent adapter collar 1 - Wall Firestop/Thimble Assembly Hardware pack that includes band clamps and screws 12”... - Page 33 DVVK-4F FLEX VENT INSTRUCTIONS Install the Wall Firestop/Thimble assembly as required 10. Apply sealant to the outside of the flue pipe adapter and through the wall. Refer to the venting charts in the fireplace connect to the flex flue pipe. Then insert the adapter into the manual to determine the proper height and size of the vent fireplace flue.
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Page 34: Millivolt Operating Instructions
MILLIVOLT OPERATING INSTRUCTIONS (BP3 SERIES) Millivolt System STANDING PILOT OPERATING INSTRUCTIONS The standing pilot burns continuously even when the main burner REMOTE/OFF/ON Switch is OFF. The fireplace is equipped with a REMOTE/OFF/ON switch. A wire When you ignite the pilot, the thermopile produces millivolts harness is attached to the REMOTE/OFF/ON switch. The red, (electrical current) which energizes the magnet in the gas valve. -
Page 35: Millivolt Standing Pilot Wiring Diagram
MILLIVOLT STANDING PILOT WIRING DIAGRAM (BP3 SERIES) Wiring If any of the original wire as supplied with this unit must be replaced, it must be replaced with no. 18, 150°C wire or its equivalent. Figure 71 35920-1-1015 Page 35... -
Page 36: Millivolt Standing Pilot Lighting Instructions
MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS (BP3 SERIES) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by C. -
Page 37: Millivolt Standing Pilot Troubleshooting
Defective valve. —If thermocouple is producing more than 15 millivolts, a. Flame impingement on logs. replace faulty valve. —Check and adjust log position. Contact Empire Comfort 3. Pilot burning, no gas to burner, valve knob “ON”, Systems, Inc. REMOTE/OFF/ON switch “ON.”... -
Page 38: Ipi Electronic System Operating Instructions
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS (BP7 SERIES) 5.25 VDC ELECTRONIC CONTROL VALVE OPTIONAL REMOTE CONTROLS Optional remote controls are available for use with this appliance. The electronic control valve system includes the ability to switch It is recommended that the remote receiver be placed either the pilot from a standing pilot mode to an intermittent pilot mode. -
Page 39: Ipi Electronic System Wiring Diagram
IPI ELECTRONIC SYSTEM WIRING DIAGRAM (BP7 SERIES) BLUE BLUE GREEN WHITE WHITE ORANGE CPI/IPI SWITCH ON/OFF REMOTE RECEIVER PILOT SWITCH (OPTIONAL) YELLOW (INCLUDED) + ON REMOTE - OFF ORANGE WHITE GAS CONTROL VALVE (GND) WHITE GREEN BLACK AC/DC POWER ADAPTOR BLACK ELECTRONIC CONTROL MODULE... -
Page 40: Intermittent Pilot Lighting Instructions
INTERMITTENT PILOT LIGHTING INSTRUCTIONS (BP7 SERIES) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the C. -
Page 41: Intermittent Pilot Control System Troubleshooting
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (BP7 SERIES) Troubleshooting Brief Description of the Components Before proceeding with the procedures in the following The gas valve is fitted with a manual HI/LO knob to allow for troubleshooting table, verify that the power supply (AC/DC manual modulation of the gas outlet pressure to the appliance adapter) is present and that the batteries inside the receiver burner. - Page 42 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (BP7 SERIES) Page 42 35920-1-1015...
- Page 43 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (BP7 SERIES) 35920-1-1015 Page 43...
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Page 44: Maintenance And Service
MAINTENANCE AND SERVICE NOTE WARNING It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the The use of substitute glass will void all product warranties. start up or cool down cycle. Similar noises are found Care must be taken to avoid breakage of the glass. -
Page 45: Maintenance And Service
MAINTENANCE AND SERVICE Install Glass Door and Barrier Screen When installing the Glass Door assembly, make sure that the door top flange is hooked over the firebox top flange as illustrated in the “Correct” view in Figure 75. Important: Do not allow the gasket across the top of the door to roll up on top of the firebox flange as shown in “Incorrect”... -
Page 46: Junction Box Wiring Installation Instructions
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS JUNCTION BOX CONNECTIONS CAUTION ALL WIRING SHOULD BE DONE BY A QUALIFIED 110 VOLT POWER SUPPLY ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL JUNCTION BOX LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. -
Page 47: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. -
Page 48: Millivolt Parts List - Dvcc(32,36,42)Bp3
MILLIVOLT PARTS LIST - DVCC(32,36,42)BP3 PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION DVCC32 DVCC36 DVCC42 DVCC32 DVCC36 DVCC42 35918 35918 35918 INSULATION BOX P285 ORIFICE #39 NAT INSULATION TOP, R10432 R10432 R10432 VENTURI R12177 R12177 R12177 CENTER R10602 R10602 R10602 VENTURI GASKET BRACKET, SHIPPING... -
Page 49: Millivolt Parts View - Dvcc(32,36,42)Bp3
MILLIVOLT PARTS VIEW - DVCC(32,36,42)BP3 31 32 29 30 35920-1-1015 Page 49... -
Page 50: Ip Parts List - Dvcc(32,36,42)Bp7
IP PARTS LIST - DVCC(32,36,42)BP7 PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION DVCC32 DVCC36 DVCC42 DVCC32 DVCC36 DVCC42 35918 35918 35918 INSULATION BOX R7624 R7624 R7624 AIR SHUTTER INSULATION TOP, P204 ORIFICE #54 LP R12177 R12177 R12177 CENTER P286 P286 ORIFICE #42 NAT BRACKET, SHIPPING... -
Page 51: Ip Parts View - Dvcc(32,36,42)Bp7
IP PARTS VIEW - DVCC(32,36,42)BP7 31 32 29 30 34 35 35920-1-1015 Page 51... -
Page 52: Important Safety Information
If the barrier becomes damaged, the barrier shall be in any way, it should be replaced only with a complete replaced with the manufacturer’s barrier for this appliance. glass frame assembly from Empire. See parts list on • Only trim kit(s) supplied by the manufacturer shall be used in Pages 48 to 51 for ordering. -
Page 53: Important Safety Information
IMPORTANT SAFETY INFORMATION • Do not place clothing or other flammable material on or near the appliance. • Do not place debris or other articles on the log set during operation. • During manufacture, fabricating, and shipping, components of this appliance are treated with oils, films and bonding agents. These are not harmful but may produce smoke and smells as they are burned off during initial operation. This is normal. -
Page 54: Safety Information For Users Of Lp Gas
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause its odor intensity. fires and explosions. In its natural state, propane is odor- LP-Gas may stratify in a closed area, and the odor intensity less and colorless. -
Page 55: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight feet above grade directly in line owned or operated by the Commonwealth and where the with the exhaust vent termination for the horizontally... -
Page 56: Warranty
Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Should any part fail because of defective workmanship or material within three years from the date of purchase, Empire will repair or replace at Empire’s option.. Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option.