Moyer Diebel DF-M6 Technical Manual
  1. Manuals
  2. Brands
  3. Moyer Diebel Manuals
  4. Dishwasher
  5. DF-M6
  6. Technical manual

Moyer Diebel DF-M6 Technical Manual

Rotary glasswasher
Hide thumbs
Table of Contents

Advertisement

Quick Links

Simply Engineered Better
October, 2003
P.O. Box 4183
Winston-Salem, North Carolina 27115-4183
Moyer Diebel, U.S.
336/661-1992
Fax: 336/661-1979
Technical Manual
Rotary
Glasswasher
Machine Serial No.
P/N
Manual
2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0
Model
DF-M6
DF1-M6
DF2-M6
0507371
REV. F
Moyer Diebel, Ltd.
905/562-4195
Fax: 905/562-4618

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DF-M6 and is the answer not in the manual?

Questions and answers

Related Manuals for Moyer Diebel DF-M6

Summary of Contents for Moyer Diebel DF-M6

  • Page 1 Simply Engineered Better October, 2003 P.O. Box 4183 Winston-Salem, North Carolina 27115-4183 Moyer Diebel, U.S. 336/661-1992 Fax: 336/661-1979 Technical Manual Rotary Glasswasher Model DF-M6 DF1-M6 DF2-M6 Machine Serial No. 0507371 Manual 2674 N. Service Road Jordan Station, Ontario, Canada L0R 1S0 Moyer Diebel, Ltd.
  • Page 2 1-905-562-4618 NOTE: When calling to order parts, be sure to have the model number, serial number, voltage, and phase of your machine, along with your customer account number. COPYRIGHT © 2003 by Moyer Diebel Serial Number ________________________ Phone _____________ Phone _____________...

  • Page 3: Revision History

    Revision History Revision Revised Serial Number Date Pages Effectivity 09/07/90 16231 10/03/94 18354 05/03/95 18629 06/07/95 — 18674 02/02/97 02/28/00 06/18/00 G2147 10/13/03 Comments Issued manual and service parts list, Revision A Tank switch shuts down machine, revised the schematic Changed to new style chemical injection board, revised the schematic Changed to narrow control box, eliminated float rod...
  • Page 4 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 5: Table Of Contents

    WARRANTY ... INTRODUCTION... INSTALLATION... Unpacking ... Measurements ... Utility Locations ... Electrical Connections... Plumbing Connections... OPERATION... General ... To Fill The Wash Tank ... Operating Instructions ... Approximate Chemical Settings... 10 Plumbing Diagram... 12 MAINTENANCE... 13 Daily Cleaning Instructions ... 13 Weekly Cleaning Instructions...

  • Page 6: Limited Warranty

    Champion Industries/Moyer Diebel Limited warrants all new machines of its manufacture bearing the name “Champion” or "Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by Champion/Moyer Diebel, whichever occurs first.

  • Page 7: Introduction

    All information, illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication. Moyer Diebel constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring obligation.

  • Page 8: Installation

    INSTALLATION Unpacking Remove the packing from the top of the conveyor stack. Remove all packing from glass operated switch and right and left trays. Check that the right and left hand trays are positioned properly. Check that the drain deflector is secure in the rinse drain. Check the position of the splash curtain.

  • Page 9: Measurements

    INSTALLATION (Cont’d) Measurements Uncrated Crated Height 39" (991) 40-1/2"(1181) Width 25-1/4" (640) 27" (685) Depth 25-1/8" (638) 27-1/2" (698) Ship Wt. 154lb/70kg 176lb/80kg *adjustable foot height 1-3/4" (45) max. 25 1/4" [641] 2 1/4" [57] 6"[152] 12 1/2" [317] 13"[330] 6"[152] Front Plan View...

  • Page 10: Electrical Connections

    INSTALLATION INSTALLATION (Cont’d) Electrical Connections The Glass Washer has a six foot power cord with a “U” ground tandem plug for connection to a power receptacle. Provide a nonlocking 250 volt, 15 ampere, 2 pole, 3 wire grounding receptacle within four feet of the base of the Glass Washer(CSA TYPE 6-15R).

  • Page 11: Operation

    OPERATION General The wash tank is equipped with a float assembly that operates a single cam- operated switch. The water temperature is controlled by a heater and a thermostat. The thermostat should be between 140°F/60°C and 160°F/ 71°C. To Fill the Wash Tank Ensure that the standpipe (A) is in place.

  • Page 12: Approximate Chemical Settings

    OPERATION OPERATION (Cont’d) APPROXIMATE CHEMICAL SETTINGS General Approximate chemical settings can be obtained by counting the revolutions of the injector rotors. For detergent, one revolution per second equals approximately 0.35% concentration. NOTE: Detergent pump only operates when hot water tank is filling. For sanitizer, one revolution in 5 seconds equals approximately 12.5 ppm Iodine or 50 ppm chlorine.
  • Page 13 OPERATION (Cont’d) To Adjust Rinse Agent Injector: When a new rinse agent container is installed, push the prime button in and hold until the rinse injector feed tube is full. Start the washer. Take a sample from the final rinse spray tubes. To increase the volume of rinse agent, turn the adjustment screw clockwise.

  • Page 14: Plumbing Diagram

    OPERATION OPERATION (Cont’d) Figure 4 — Plumbing Diagram...

  • Page 15: Maintenance

    MAINTENANCE CLEANING Daily Cleaning Instructions Remove the drain tray/waste collector (if installed), from the front of your glasswasher. Turn glasswasher off by flipping the toggle switch located on the wash tank to the “OFF” position. Remove right and left hand trays and splash curtain. Wash them with hot soapy water, rinse thoroughly, then dry.

  • Page 16: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING CONDITION Conveyor does not turn Excessive overspray from hood section Lack of pressure at wash spray tubes Lack of pressure in rinse spray tubes Water continues to flow to detergent tank or spray tubes with machine off CAUSE SOLUTION No power...Check fuse panel Turn power switch on...
  • Page 17 CONDITION CAUSE Water temperature low Thermostat setting low...Adjust thermostat in detergent tank Thermostat defective...Replace Defective float switch ...Replace Heater burnt out ...Check and replace Incoming water temp. low ...Hot water supply min. 145°F/66°C Water on floor around Pump seal leaking ...Replace machine Rinse drain in wash area plugged ...Clear obstruction, clean machine Wash return screen in detergent...Clean...
  • Page 18 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 19: Replacement Parts

    REPLACEMENT PARTS REPLACEMENT PARTS...
  • Page 20 REPLACEMENT PARTS Figure 5 — Main Assembly...

  • Page 21: Figure 3 - Wash Tank

    Fig. 5 Part Item No. 0501738 Rinse Arm DF, DF-1... 0501692 Wash Arm DF-2 (Counter-Clockwise units only) ... 0501613 Wash Arm DF, DF-1 ... 0501740 Rinse Arm DF-2 (Counter-Clockwise units only) ... 0501608 “O” Ring... 0501610 Top Manifold... 0301622 Bottom Manifold... 0300823 Flat Washer, 1/4"...
  • Page 22 REPLACEMENT PARTS Figure 6 — Conveyor/Curtain/Switch Assembly...

  • Page 23: Figure 6 - Conveyor/Curtain/Switch Assembly

    CONVEYOR/CURTAIN/SWITCH ASSEMBLY Fig. 6 Part Item No. 0700354 Curtain Assembly Complete ... 0700997 Curtain Support ... 0501625 Spray Curtain ... 0300998 Curtain Clamp ... 0501538 Nut, 8-32 ... 0501408 Screw, 8-32 x 1/4 ... 0301021 Right Hand Tray DF, DF1... 0701128 Right Hand Tray DF2 ...
  • Page 24 REPLACEMENT PARTS 17 18 12 13 Figure 7 — Control Box...

  • Page 25: Figure 7 - Control Box

    Fig. 7 Part Item No. 0707403 Control Box (prior to S/N 18673)... 0709049 Control Box (starting @ S/N 18674) ... 0307405 Injector Motor Plate ... 0501519 Tie, Nylon 4 in ... 0502666 1/8 x 1/4 OD Tubing ... 0706635 45CC Element Tube ... 0706634 15CC Element Tube ...
  • Page 26 REPLACEMENT PARTS Figure 8 — Control Box Cover/Chemical Injector Board...

  • Page 27: Figure 8 - Control Box Cover/Chemical Injector Board

    CONTROL BOX COVER/CHEMICAL INJECTOR BOARD Fig. 8 Part Item No. 0508433 Circuit Board (starting @ S/N 18629) ... 106695 Screw, 6-32 x 1/2"... 0508710 Spacer, 5/16 lg... 0309037 Support Bracket (starting @ S/N18629)... 0503637 Fuse, 2.5 Amp ... 0508920 Transformer (starting @ S/N 18629) ... 0501450 Screw, 6-32 x 3/16"...
  • Page 28 REPLACEMENT PARTS Figure 9 — Detergent Tank...

  • Page 29: Figure 9 - Detergent Tank

    Fig. 9 Part Item No. 0707415 Detergent Tank (up to S/N 18673)... 0709054 Detergent Tank (starting @ S/N 18673) ... 0307379 Detergent Tank Cover Lid... 0307378 Detergent Tank Rear Cover... 0707375 Detergent Tank Screen Assembly ... 0507471 Label, Clean Screens Daily... 0700948 Standpipe Assembly...
  • Page 30 REPLACEMENT PARTS COLD WATER VALVE TO VACUUM BREAKER TO DETERGENT TANK 16 17 Figure 10 — Inlet Plumbing HOT WATER VALVE...

  • Page 31: Figure 10 - Inlet Plumbing

    Fig. 10 Part Item No. 0502783 230V 60HZ Solenoid Valve ... 0503802 3/8" MPT Tee ... 0503801 3/8" Fem x 1/2" Fem Adapter... 0507324 3/8" Check Valve... 0502768 Mixing Valve ... 0502653 3/8" x 1/2" 90° Hose Barb ... 0503679 7/16"...
  • Page 32 REPLACEMENT PARTS Figure 11 — Sanitizer Plumbing...

  • Page 33: Figure 11 - Sanitizer Plumbing

    Fig. 11 Part Item No. 0503668 Thermometer ... 0502583 3/8" FPT Cross Connector ... 0502653 3/8" MPT x 1/2" 90° Hose Barb ... 0502645 1/8" Hose Barb ... 0502666 1/8" Hose... 0300918 Plumbing Clamp... 0501501 Lock Washer, 1/4" ... 0501539 Nut, 1/4-20 ...
  • Page 34 REPLACEMENT PARTS TO SANITIZER PLUMBING Figure 12 — Vacuum Breaker Plumbing Support...

  • Page 35: Figure 12 - Vacuum Breaker Plumbing Support

    VACUUM BREAKER PLUMBING SUPPORT Fig. 12 Part Item No. 0502665 1/2" x 3/4" Inner Braided Tubing ... 0503679 7/16" Gear Clamp ... 0502651 1/2" MPT x 1/2" Hose Barb... 0502751 1/2" Vacuum Breaker (prior to S/N G2147) ... 0502650 1/2" x 3/8" Reducer Bushing ... 0502653 3/8"...
  • Page 36 REPLACEMENT PARTS Figure 13 — Wash Pump...

  • Page 37: Figure 13 - Wash Pump

    Fig. 13 Part Item No. 0507313 Wash Pump Complete ... 0307410 Wash Pump Base... 0501419 Bolt, 1/4-20 x 1/2" ... 0507320 1" I.D. X 1-1/4" O.D. PVC Hose... 0502563 1" Gear Clamp... 0502668 1" I.D. Braided Hose... 0501632 Pump Hose Connector ... 0503679 7/16"...
  • Page 38 REPLACEMENT PARTS Figure 14 — Drive Complete...

  • Page 39: Figure 14 - Drive Complete

    Fig. 14 Part Item No. 0707388 Drive Motor Housing Assembly ... 0507145 Drive Motor... 0307617 Drive Motor Housing Cover ... 0501412 Screw, 10-32 x 3/8 ... 0503574 Strain Relief Bushing ... 0501923 Extension Spring ... 0507264 Slinger Washer ... 0506886 Drive Gear ...
  • Page 40 REPLACEMENT PARTS Figure 15 — Cleaning Accessories...

  • Page 41: Figure 15 - Cleaning Accessories

    CLEANING ACCESSORIES Fig. 15 Part Item No. 0708986 Tube Scraper ... 0501826 Tube Brush ... 0501633 Jet Reamer c/w Drill ... OPTIONAL ACCESSORIES (not shown) Fig. 16 Part Item No. – 0707544 Drain Tray and Waste Collector (DF70A) – 0700896 Screen –...

  • Page 42: Electrical Schematics

    ELECTRICAL SCHEMATICS ON-OFF SWITCH WATER LEVEL CAM SWITCH FLOAT OPERATED DF M6 GLASS SHUTOFF ARM SWITCH BLACK 2.5A FUSE INJECTOR CONTROL BOARD FLUSH TANK FILL TOGGLE SWITCH AUTO HEATER THERMOSTAT 208/230V 12.8A 60HZ SINGLE PHASE Figure 17 — Electrical Diagram (S/N 16211 through 18353) RINSE WATER VALVE CONV.

  • Page 43: Figure 18 - Electrical Diagram (S/N 18354 Through 18628)

    GLASS SHUTOFF ARM SWITCH ON-OFF SWITCH TANK FILL TOGGLE SWITCH FLUSH AUTO FLUSH TANK FILL TOGGLE SWITCH AUTO WATER LEVEL CAM SWITCH FLOAT OPERATED DF M6 208/230V 12.8A 60HZ SINGLE PHASE Figure 18 — Electrical Diagram (S/N 18354 through 18628) RINSE WATER VALVE CONV.

  • Page 44: Figure 19 - Electrical Diagram (Beginning With S/N 18629)

    ELECTRICAL SCHEMATICS ON-OFF SWITCH WATER LEVEL CAM SWITCH FLOAT OPERATED TOGGLE SWITCH DF M6 GLASS SHUTOFF ARM SWITCH BLACK 240V PRIM. TRANSFORMER 18V SEC. INJECTOR CONTROL BOARD TANK FILL FLUSH TOGGLE SWITCH AUTO HEATER THERMOSTAT FLUSH TANK FILL AUTO 208/230V 12.8A 60HZ SINGLE PHASE Figure 19 —...

This manual is also suitable for:

Df2-m6Df1-m6Df

Table of Contents