Marantz PM5003 Service Manual
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Marantz PM5003 Service Manual

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Service
Manual
SECTION
1. TECHNICAL SPECIFICATIONS ........................................................................................... 1
2. IDLING CURRENT ALIGNMENT .......................................................................................... 2
3. SERVICE MODE ................................................................................................................... 3
4. WIRING DIAGRAM ............................................................................................................... 5
5. BLOCK DIAGRAM ................................................................................................................ 7
6. SCHEMATIC DIAGRAM ........................................................................................................ 9
7. PARTS LOCATION .............................................................................................................. 13
8. EXPLODED VIEW AND PARTS LIST ................................................................................. 23
9. MICROPROCESSOR AND IC DATA ................................................................................... 28
10. ELECTRICAL PARTS LIST ................................................................................................. 30
11. ABOUT REPLACE THE MICROPROCESSOR WITH A NEW ONE ............................... 49
Please use this service manual with referring to the user guide ( D.F.U. ) without fail.
INTEGRATED AMPLIFIER PM5003
PHONO
TUNER
INPUT SELECTOR
SOURCE DIRECT
BASS
STANDBY
POWER ON/OFF
PHONES

TABLE OF CONTENTS

PM5003
Integrated Amplifier
CD
AUX/DVD
1
RECORDER
2
MUTE
VOLUME
A
SPEAKERS
B
LOUDNESS
TREBLE
BALANCE
MIN
L
R
PM5003 /
F N/N1SG
/F B/N1B/U1B
MAX
PAGE
Part no. 90M01DW855010
First Issue 2008.07
MZ

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Summary of Contents for Marantz PM5003

  • Page 1 Service PM5003 / F N/N1SG /F B/N1B/U1B Manual Integrated Amplifier INTEGRATED AMPLIFIER PM5003 PHONO TUNER AUX/DVD RECORDER MUTE INPUT SELECTOR VOLUME SOURCE DIRECT SPEAKERS LOUDNESS BASS TREBLE BALANCE STANDBY POWER ON/OFF PHONES TABLE OF CONTENTS SECTION PAGE 1. TECHNICAL SPECIFICATIONS ................... 1 2.
  • Page 2 MARANTZ Parts for your equipment are generally available to our National Marantz Subsidiary or Agent. ORDERING PARTS : Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.

  • Page 3: Technical Specifications

    PHONO (MM) .......................83dB (5mV input) CD, LINE, TUNER, AUX/DVD, RECORDER ............100dB (500mV input) Tone control Bass (100Hz) ..........................±10dB Treble (10kHz)..........................±10dB Power requirement ......................AC 230V 50/60Hz Power consumption INTEGRATED AMPLIFIER PM5003 PHONO TUNER AUX/DVD RECORDER MUTE (EN60065) ............................110W...

  • Page 4: Idling Current Alignment

    アイドリング電流調整 2. IDLING CURRENT ALIGNMENT 基板上 下図 の半固定抵抗 と でアイドリング電流を VR31 VR32 Adjust the Idling Current with the variable resistor VR31 and 調整します VR32 on the PWB. セッティング CONTROLS SETTING : 中間位置 TONE (BASS & TREBLE) : MID POSITION TONE (BASS & TREBLE) : 中間位置...

  • Page 5: Service Mode

    3. SERVICE MODE 3. SERVICE MODE 確認 Microprocessor (IC61) version check Microprocessor (IC61) VERSION 操作は付属リモコン を使用します。 (RC003PM) Operate by using the supplied Remote controller (RC003PM). ボタンを押し、本体の電源をいれます。 POWER button to turn on the unit. POWER Press the リモコンの ボタンを順に Press TAPE (RECORDER 2) button and press 5, 0, 0, 3 TAPE (RECORDER 2), 5, 0, 0, 3 押します。...
  • Page 6 Personal notes:...

  • Page 7: Wiring Diagram

    4. WIRING DIAGRAM SUB TRANSF. PWB CUP12100Z-2 TW91,2P,3.96 JW96 CWZPM48BN33 BN12 CN93,7P,2.0 CN97,2P,2.0 INPUT & AMPLIFIER PWB BN33 CWZPM5003BN33 CWB2B902550EN BN35 CUP12099Z CWB2C902450BM BN55 CWB2B904230EN BN56 BN90 CWZPM5003BN90 CUP12100Z-7 CWZPM4001BN92 BN92 CN12(4P,2.5 TRANS BN93 CWB2B07150EN CWB2B911320EN BN95 CN95(11P,2.0 BN96 CWZPM5003BN96 CN90,3P,3.96 JW94 CWEE202140VV...

  • Page 8: Block Diagram

    DC BALANCE DETECT Q686 -VCC F901 Q691 PROTECT D901 T1.6A L 250V : PM5003/N1B,N1SG U-COM BU804F T3.15A L 250V : PM5003 /U1B,F1 B,F1 N IC61 5.6V (CVITMP86FH12MG) +15V 7805 7815 IC95 IC62 IC93 (CVI74HC4094) AC 230V 50 Hz AC 120V 60 Hz...

  • Page 9: Schematic Diagram

    6. SCHEMATIC DIAGRAM R311 3.3K(2W) R337 INPUT & AMPLIFIER PWB 10(1/4W) C3206Y Q347 LGND LGND Q305 R347 Q379 C4883A A1268GR A1175Y Q351 LGND 100(1/4W) R351 Q355 Q325 Q309 A1024Y 2SC4467 C3200GR 47(1/4W) R355 JW11-1 10(1/4W) Q371 NJM2068M Q313 LAND C3200GR R371 JW11-2 IC31...
  • Page 10 JW94(N) F901 OL92 KJJ7A011Z JW94(BLK) JW94-2 Q925 CSL1E002ZE INPUT & D1021 RY92 AMPLIFIER R930 PWR1 IC96 CLT5R028XW ; N1B,N1S,N1G(EUR) ;PM5003 R931 JW96-2 W001 TRS1 4.7 (1/4W) DC8.9V CLT5R028XU ; U/N1B/PM5003 VOUT CLT5I009ZE 3P-3.5PHI-JACK CLT5R028YJ ; F1N,F1B(JAPAN) ;PM5003 PWR1 JK01 D931 AC7.6...

  • Page 11: Parts Location

    7. PARTS LOCATION SUB TRANSF. A PWB SUB TRANSF. A PWB IC96 Q101 Q925 IC12 SUB TRANSF. B PWB 鉛フリー半田 半田付けには、鉛フリー半田 (Sn-Ag-Cu) を使用してください。 Lead-free Solder When soldering, use the Lead-free Solder (Sn-Ag-Cu).
  • Page 12 IC94 IC95 Q921 INPUT & AMPLIFIER A PWB IC21 Q918 - Q920 IC93 Q394 Q393 Q385 Q386 Q391 Q392 鉛フリー半田 Q281 Q282 Q924 半田付けには、鉛フリー半田 (Sn-Ag-Cu) を使用してください。 Q301 Q303 Q304 Q302 Q917 Q325 Q305 Q309 Q313 Q315 Q311 Q307 Q335 Q336 Q308 Q312 Q316 Q314 Q310 Q306 Q326 Q922 Q923 Lead-free Solder Q379...
  • Page 13 INPUT & AMPLIFIER B PWB INPUT & AMPLIFIER B PWB IC23 IC22 IC11 鉛フリー半田 IC32 IC31 半田付けには、鉛フリー半田 (Sn-Ag-Cu) を使用してください。 Lead-free Solder When soldering, use the Lead-free Solder (Sn-Ag-Cu).
  • Page 14 U-PRO & TONE A PWB U-PRO & TONE A PWB Q617 Q686 Q635 Q636 Q690 Q605 Q631 Q634 Q691 Q637 Q639 Q638 Q614 Q640 Q692 Q603 Q604 Q689 Q613 Q501 Q502 POWER SW A PWB POWER SW B PWB TRANSF.1 A PWB TRANSF.1 B PWB HEADPHONE A PWB HEADPHONE B PWB...
  • Page 15 U-PRO & TONE B PWB U-PRO & TONE B PWB IC53 IC62 IC61 IC55 IC54 MASTER VOLUME A PWB MASTER VOLUME A PWB Q683 Q684 MASTER VOLUME A PWB MASTER VOLUME B PWB Q401 Q403 Q402 Q404 Q687 Q688 Q407 Q405 Q408 Q406 IC41 Q413...

  • Page 16: Exploded View And Parts List

    8. EXPLODED VIEW AND PARTS LIST F only RT01 N only W001 U only F, U only NO. PARTS NO. DESCRIPTION Q'TY A/S PART CTB3+6JR SCREW CTB3+8JFB SCREW CTW3+8JFZR SCREW CTB3+10JFB SCREW CTB3+10JR SCREW SUB TRANSF. PWB CTW3+8JR SCREW CTW3+12JR SCREW CTW3+18JR SCREW...
  • Page 17 17 F B 943412004050M BUTTON SPEAKER BUTTON BL CBT1A1085ZA 17 F N 943412004060M BUTTON SPEAKER BUTTON SG CBT1A1085YA 17 /N1B 943412004050M 943412004050M BUTTON SPEAKER BUTTON BL CBT1A1085ZA NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 18 PACKING CASE PM5003 CPG1A866Z 943533002300M CUSHION CUSHION CD5003 CPS1A821 35 F B 943401002850M LID TOP COVER BL CKC1A187K117 35 F N 943401002860M LID TOP COVER SG CKC1A187D11 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 19 (MZ) 35 /N1B 943401002850M LID TOP COVER BL CKC1A187K117 35 /N1SG 943401002860M LID TOP COVER SG CKC1A187D11 35 /U1B 943401002850M LID TOP COVER BL CKC1A187K117 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.

  • Page 20: Microprocessor And Ic Data

    9. MICROPROCESSOR AND IC DATA IC61 : TMP86FH12MG PIN No NAME I/O ACTIVE DESCRIPTION Digital GND Votage Oscillator Input Port XOUT Oscillator Output Port TEST Fixed to high Power Supply Port (+5V) P_AMUTE POWER AUDIO MUTE Control Port ("L") P_FMUTE POWER FUNCTION MUTE Control Port ("L") RESET Reset Input Port ("L")
  • Page 21 LC78211, 78212, 78213 nued from preceding page. IC21 : LC78212 IC62 : TC74HC4094AFN No. 4817-4/6...

  • Page 22: Electrical Parts List

    10. ELECTRICAL PARTS LIST PARTS INFORMATION NOTE ON SAFETY FOR FUSIBLE RESISTOR : The suppliers and their type numbers of fusible resistors RESISTORS are as follows; 1) 00MGD05 × × × 140, Carbon film fixed resistor, ±5% 1/4W 1. KOA Corporation 2) 00MGD05 ×...
  • Page 23 /N1B CER. CAP. 150PF 50V K CCBS1H151KBT INPUT C224 /N1SG CER. CAP. 150PF 50V K CCBS1H151KBT INPUT C225 /N1B CER. CAP. 150PF 50V K CCBS1H151KBT NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 24 FILM CAP. 0.022UF 100V J HCQI1H223JZT INPUT C396 /N1SG FILM CAP. 0.022UF 100V J HCQI1H223JZT INPUT C905 90M-OA000450R 90M-OA000450R ELECT CAP. ! 6800UF 50V CCET50VKL4682NK NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 25 00MHC10102090 00MHC10102090 IC NJM2068MD-TE1 HVINJM2068MDTE1 INPUT IC23 00MHC10102090 00MHC10102090 IC NJM2068MD-TE1 HVINJM2068MDTE1 INPUT IC31 00MHC10102090 00MHC10102090 IC NJM2068MD-TE1 HVINJM2068MDTE1 INPUT IC32 00MHC10102090 00MHC10102090 IC NJM2068MD-TE1 HVINJM2068MDTE1 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 26 C3A206 INPUT J315 CORD SN95/PB5 0.6 C3A206 INPUT J316 CORD SN95/PB5 0.6 C3A206 INPUT J317 CORD SN95/PB5 0.6 C3A206 INPUT J318 CORD SN95/PB5 0.6 C3A206 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 27 C3A206 INPUT J522 CORD SN95/PB5 0.6 C3A206 INPUT J523 CORD SN95/PB5 0.6 C3A206 INPUT J524 CORD SN95/PB5 0.6 C3A206 INPUT J527 CORD SN95/PB5 0.6 C3A206 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 28 00MHT800941B0 00MHT800941B0 TRS. KTC3206Y HVTKTC3206YAT INPUT Q348 00MHT800941B0 00MHT800941B0 TRS. KTC3206Y HVTKTC3206YAT INPUT Q349 90M-HT600030R 90M-HT600030R TRS. KTA1024Y HVTKTA1024YT INPUT Q350 90M-HT600030R 90M-HT600030R TRS. KTA1024Y HVTKTA1024YT NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 29 RES. 1M OHM 1/6W J CARBON CRD20TJ105T INPUT R222 RES. 1M OHM 1/6W J CARBON CRD20TJ105T INPUT R223 RES. 1M OHM 1/6W J CARBON CRD20TJ105T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 30 3.3K OHM 2W J METAL OXIDE FILM CRG2ANJ332H INPUT R312 RES. 15K OHM 1/6W J CARBON CRD20TJ153T INPUT R313 RES. 15K OHM 1/6W J CARBON CRD20TJ153T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 31 RES. 10K OHM 1/6W J CARBON CRD20TJ103T INPUT R388 RES. 33K OHM 1/6W J CARBON CRD20TJ333T INPUT R389 RES. 33K OHM 1/6W J CARBON CRD20TJ333T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 32 C407 00MOA22605020 ELECT CAP. 22UF 50V CCEA1HH220T M VOL C408 00MOA22605020 ELECT CAP. 22UF 50V CCEA1HH220T M VOL C409 CER. CAP. 10PF 50V JC CCBS1H100JCT NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 33 M VOL Q687 90M-HT700060R 90M-HT700060R TRS. KSB811Y HVTKSB811YT M VOL Q688 90M-HT700060R 90M-HT700060R TRS. KSB811Y HVTKSB811YT M VOL R400 RES. 100 OHM 1/6W J CARBON CRD20TJ101T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 34 SUB TRANSF. PWB (CUP12100Z-2) SUB T BK01 BRACKET BRACKET FOR PWB CMD1A569 SUB T BK03 BRACKET BRACKET SHIELD CMD1A512 SUB T BK03 BRACKET BRACKET SHIELD CMD1A512 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 35 1P WIRE ASSY 140MM RED CWEE212140VV SUB T JW96 CORD MOLEX-5298T BLACK CWEE202110VV SUB T JW96 /U1B CORD WIRE ASSY CWZPM48JW96 SUB T OL92 90M-YT003150R TERMINAL ! A206D0051P(3P) KJJ7A011Z NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 36 CCEA1HH100T U-PRO C611 00MOA22701620 ELECT CAP. 220UF 16V CCEA1CH221T U-PRO C612 CER. CAP. 0.01UF 50V Z CCBS1H103ZFT U-PRO C613 00MOA22701620 ELECT CAP. 220UF 16V CCEA1CH221T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 37 C3A206 U-PRO J109 CORD SN95/PB5 0.6 C3A206 U-PRO J111 CORD SN95/PB5 0.6 C3A206 U-PRO J112 CORD SN95/PB5 0.6 C3A206 U-PRO J113 CORD SN95/PB5 0.6 C3A206 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 38 C3A206 U-PRO J508 CORD SN95/PB5 0.6 C3A206 U-PRO J601 CORD SN95/PB5 0.6 C3A206 U-PRO J602 CORD SN95/PB5 0.6 C3A206 U-PRO J608 CORD SN95/PB5 0.6 C3A206 NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 39 RES. 47K OHM 1/6W J CARBON CRD20TJ473T U-PRO R617 RES. 22K OHM 1/6W J CARBON CRD20TJ223T U-PRO R618 RES. 10 OHM 1/6W J CARBON CRD20TJ100T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 40 90M-RB000050R VAR. RES. RES VARIABLE(TONE) RES. VARIABLE(TONE) CVV2X10B103Z CVV2X10B103Z U-PRO VR55 90M-RB000050R 90M-RB000050R VAR. RES. RES. VARIABLE(TONE) CVV2X10B103Z U-PRO X621 90M-JX001270R 90M-JX001270R X'TAL 16.000MHZ HOX16000E160T NOTE : "nsp" PART IS LISTED FOR REFERENCE ONLY, MARANTZ WILL NOT SUPPLY THESE PARTS.
  • Page 41 Name replaced U-PR0 IC61 TMP86FH12MG MAIN CPU PM5003 After replaced A : Mask ROM (With software). No need write-in of software to the microprocessor. B : Flash ROM (With software). Usually, no need write-in of software. But, when the software was updated, you should be write-in of the new software to the microprocessor or flash ROM.

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