Section 11. Reassembly - Kohler COMMAND CV11-16 Service Manual

The following sequence is suggested for complete
engine reassembly. This procedure assumes that all
components are new or have been reconditioned,
and all component subassembly work has been
completed. This procedure may be varied to
accommodate options or special equipment.
NOTE: Make sure the engine is assembled using
all specifi ed torque values, tightening
sequences, and clearances. Failure to
observe specifi cations could cause severe
engine wear, damage, or failure.
NOTE: Always use new gaskets.
NOTE: Make sure all components have been
cleaned BEFORE reassembly.
Typical Reassembly Sequence
1. Install governor gear and cross shaft.
2. Install crankshaft.
3. Install piston rings.
4. Install piston to connecting rod.
5. Install piston and connecting rod.
6. Install balance shaft.
7. Install hydraulic lifters and camshaft.
8. Install oil pressure relief valve and oil pickup.
9. Install oil pan to crankcase.
10. Install oil pump.
11. Install oil seals.
12. Install stator and wiring harness.
13. Install fuel line.
14. Install fan, fl ywheel, grass screen, and drive cup*.
15. Reassemble cylinder head components.
16. Install cylinder head.
17. Install ignition module.
18. Install baffl es and blower housing.
19. Install valve cover and muffl er bracket*.
20. Install extended oil fi ll tube.
21. Install rectifi er-regulator.*
22. Install fuel pump.*
*If so equipped.
Section 11
Reassembly
23. Install carburetor and external governor
components.
24. Install air cleaner and adjust governor.
25. Install electric starter.
26. Install retractable starter.
27. Install muffl er.
28. Install oil fi lter and oil drain plugs.
29. Prepare the engine for operation.
Install Governor Gear and Cross Shaft
NOTE: Do not reuse an old (removed) governor
1. Install the thrust washer to governor gear shaft.
2. Position the regulating pin to governor gear/
fl yweights as shown in Figure 11-1. Slide the
governor gear/regulating pin over the governor
gear shaft.
Figure 11-1. Installing Governor Gear.
CV460-465, CV490-495
gear.
CV11-16
Section 11
Reassembly
Regulating
Pin
Governor
Gear
Thrust
Washer
11
11.1