NC SW9 Operator's Instruction Manual
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NC SW9 Operator's Instruction Manual

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INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION
REVISION B
SW9 Site Dumper
SW9 Site Dumper
SW9 Site Dumper
SW9 Site Dumper
OPERATORS
OPERATORS
OPERATORS
OPERATORS
MANUAL
MANUAL
MANUAL
MANUAL
NC ENGINEERING (HAMILTONSBAWN) LTD
2 Killyrudden Road, Hamiltonsbawn, Co Armagh, BT61 9SF
Tel: 028 38871970 Fax: 028 38870362
sales@nc-engineering.com www.nc-engineering.com
email:
ORGINAL INSTRUCTIONS
1

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Summary of Contents for NC SW9

  • Page 1 ORGINAL INSTRUCTIONS SW9 Site Dumper SW9 Site Dumper SW9 Site Dumper SW9 Site Dumper OPERATORS OPERATORS OPERATORS OPERATORS INSTRUCTION INSTRUCTION INSTRUCTION INSTRUCTION MANUAL MANUAL MANUAL MANUAL NC ENGINEERING (HAMILTONSBAWN) LTD 2 Killyrudden Road, Hamiltonsbawn, Co Armagh, BT61 9SF Tel: 028 38871970 Fax: 028 38870362 sales@nc-engineering.com www.nc-engineering.com...
  • Page 3 Dear Customer Even if you have operated this type of equipment before, it is very important that your new equipment operations and instructions are explained to you by a Dealer Representative following delivery of your equipment. This will explain the operating controls and enable you to gain maximum productivity from your new dumper.
  • Page 5 Signature on behalf of Dealer: ……………………………... Delivery Checklist (Continued on reverse side) Complete this form with the user / customer and return it to NC At Dealership  Make sure any necessary field service instructions have been completed  Make sure all necessary certificates and literature are available...
  • Page 6 At Delivery Point with Customer  Explain parts book  Explain all warning labels on equipment  Show location of all serial numbers on equipment Lubrication & Maintenance  Explain maintenance requirements, fuel & lubricant specifications  Instruct how to use service schedules of maintenance handbook ...

  • Page 7: Table Of Contents

    Contents Declaration of Conformity Noise Level Declaration Vibration Declaration Post Delivery Checks Machine Data Skip & Loading Information Steering Transmission Brakes Engine Vehicle Identification Plate - VIN Safety Decals and Descriptions Safety Information ROPS Seat Belt Information Seat Adjustment Battery Isolator Steering Wheel Adjustment Warning Others Skip Props...
  • Page 8 Contents Page No. Safe Operating Instructions Visibility Climbing / Descending Gradients Crossing Gradients ROPS Bar Towing Loads Transportation...

  • Page 9: Declaration Of Conformity

    EC – DECLARATION OF CONFORMITY Machine description Site Dumper Make Type Manufactured by NC Engineering (Hamiltonsbawn) Ltd Address: 2 Killyrudden Road, Hamiltonsbawn Richhill, Co. Armagh. BT61 9SF This machinery has been designed and manufactured in accordance with the following European...

  • Page 10: Noise Level Declaration

    Noise Level Declaration The noise levels are measured according to ISO6395:1998 The noise level of this machine is 104dB ( A ) 85dB ( A ) :- A - Weighted sound power level. :- A - Weighted sound pressure level.

  • Page 11: Vibration Declaration

    Vibration Declaration. The absence of a harmonised test code together with variable conditions under which this equipment may be used allows only representative figures to be quotes. Whole Body Vibration Level : a (m/s²) = 0.25 Hand / Arm : a ( m/s²...

  • Page 12: Post Delivery Checks

    Battery liquid level. Tyre pressures. The procedures for checking fluid levels can be found in the maintenance manual If there are any faults with the machine please report them immediately to your NC dealer representative. ROUTINE CHECKS Before operating the dumper every day visually check the following: Engine oil level.

  • Page 13: Machine Data

    Machine Data The following information is provided for operators for their own safety. Stay within the safe working limits of the machine. Never attempt to use the dumper for any task other than what it was intended for by the manufacturer.

  • Page 14: Steering

    Machine Data STEERING Steering of the dumper is by an ‘Orbital’ hydrostatic steering unit, that articulates the centre of the machine using a hydraulic cylinder which in turn gives a steering motion. TRANSMISSION The dumper is fitted with a torque converter transmission coupled to a four speed shuttle gearbox.

  • Page 15: Safety Decals And Descriptions

    It is important that before using the machine theses decals are read and un- derstood. The decals must be clean and readable at all times, if they need to be replaced they can be obtained from NC spares department. Part No.
  • Page 16 Safety Decals and Descriptions Part No. Symbol. Descriptions. DEC~1920-013 Don’t operate controls until operators manual has been read. DEC~1920-014 Recommended brake fluid. DEC~1920-015 Recommended brake fluid ( Circular ) DEC~1920-016 No repairs to ROPS. DEC~1920-017 Stay clear of pinch points. DEC~1920-018 Read manual / Apply handbrake before leaving dumper / Release handbrake before moving dumper.

  • Page 17: Safety Information

    Safety Information FOR SAFETY & PROTECTION READ THE FOLLOWING Both operators and maintenance personnel must read the following safety notice. The information below is given for your own safety. They must be read before operating or carrying out any maintenance to the machine. Local site rules must be adhered to at all times.
  • Page 18 Safety Information Always use the correct fuel, oil and grease specified by the manufacturer. Check for over head obstructions and never operate the machine unless it is safe to do so. Do not use the dumper other than what it was intended for by the manufacturer.

  • Page 19: Rops

    Safety Information ROLL OVER PROTECTION STRUCTURE (ROPS) FATIGUE AND FINITE LIFE PROBLEMS WITH ROPS. ROPS on the whole are maintenance free but in the unlikely event of a failure it is usually due to the operator not inspecting or periodically checking the ROPS for cracks, loose bolts, damage or other normal wear and tear.

  • Page 20: Seat Belt Information

    Safety Information SEAT BELT INFORMATION Improper inspection of the seat belt could cause serious injury or loss of • life in the event of an accident. In the event of an accident the entire seat belt system must be replaced. •...

  • Page 21: Seat Adjustment

    Seat Adjustment HORIZONTAL ADJUSTMENT The seat can be adjusted horizontally or fore-aft direction by pushing the lever marked (A) and sliding the seat back or forward to the required position so that the operator has full control of the foot pedals and steering column.

  • Page 22: Battery Isolator

    Safety Information BATTERY ISOLATOR The battery isolator is to be used when ever maintenance is being performed on the machine to stop accidental engine start up. The isolator switch can also be used in the event of long periods of the dumper being unattended e.g.

  • Page 23: Warning Others

    Safety Information WARNING OTHERS The dumper is fitted with a number of devices to warn others nearby of impending danger from the machine. HORN The horn can be activated from either of two locations by pressing the appropriate button (A) or (B). Once the button is released the horn will stop.

  • Page 24: Fuel

    Safety Information Checklist Common Rail (Tier 3) Specific In addition to the general safety notices and general good workshop practices issued in this section and throughout the manual, there are specific points to note when completing maintenance on Tier 3 equipment. Diesel Fuel Quality Important : The potential for engine damage due to the use of incorrect or contaminated fuel is much greater with common rail injection technology than with mechanical injection...
  • Page 25 Safety Information Common Rail Safety Checklist The following safety checklist is intended to help remind you of safety procedures and practices relating to a common rail engine. SAFETY IS YOUR RESPONSIBILITY - Do make sure the engine and surrounding area has been thoroughly cleaned prior to completing any maintenance tasks.

  • Page 26: Engine Canopy

    Engine Canopy OPENING Access to the engine area is gained by lifting the engine canopy upwards. This is done by: Ensure button (B) of handle (A) is in the • unlocked position. Press button (B) to release the canopy latch. •...

  • Page 27: Driving Controls

    Driving Controls STARTING PROCEDURE Ensure handbrake (A) is on and neutral is selected on the column lever (B). The engine will not start if the FNR selector lever is in either forward or reverse. The starter switch has four stages 1.

  • Page 28: Acceleration

    Driving Controls ACCELERATION To make the vehicle go faster depress the accelerator pedal (A) with your right foot , this will increase the revs of the engine. To increase speed select a higher gear, press the red button on the side of the gear selector lever select the gear required by pushing the lever to the correct position, then release the button.

  • Page 29: Dashboard Warning Lights

    Dashboard Warning Lights Attention Engine failure / Malfunction . Low Hydraulic Oil (optional) If hydraulic oil drops below a minimum level this light will illuminate. Dumper should be filled to the correct level before continuing with work. Handbrake This light will stay on when ever the handbrake is applied. Do not drive the machine until it has gone out.

  • Page 30: Safe Operating Instructions

    Safe Operating Instructions VISIBILITY AROUND DUMPER Take care when driving the dumper. Before moving off always ensure there are no persons in areas of low visibility. Sound the horn to warn others of your approach. Don’t move off until you are sure no persons are obstructing your path.

  • Page 31: Climbing / Descending Gradients

    Safe Operating Instructions CLIMBING / DESCENDING GRADIENTS Always reverse down steep inclines ONLY fill the skip with free flowing materials. When ascending or descending a gradient, especially MAX 25% when the skip is loaded, the skip MUST ALWAYS face the incline. To the right is a diagram for the CORRECT and INCORRECT ways to ascend and descend gradients.

  • Page 32: Rops Bar

    Safe Operating Instructions ROPS BAR The dumper is fitted with a folding ROPS bar, which can be lowered for transportation purposes. LOWERING To lower the ROPS remove the linch Key in the pin • (A). These are located on both sides of the ROPS. Push ROPS bar backwards until holes (B) and (C) •...

  • Page 33: Towing Loads

    Safe Operating Instructions USING THE DUMPER FOR TOWING LOADS This dumper is not designed as a towing vehicle, but if the machine has to be used for towing an implement make sure the weight of any trailer and its load does not exceed half the rated payload of the dumper.

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