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TABLE OF CONTENTS

1 Warning -------------------------------------------------------------- 2
2 Specifications ----------------------------------------------------- 2
3 Troubleshooting Guide ----------------------------------------- 3
5 Wiring Connection Diagram ---------------------------------12
6 Schematic Diagram ---------------------------------------------12
Cordless Multi Purpose Metal Cutter
Model No.
Europe
Oceania
PAGE
© Panasonic Electric Works Co., Ltd. 2008.
All rights reserved. Unauthorized copying and distri-
bution is a violation of law.
Order Number PTD0810X43CE
EY4542
PAGE

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   Summary of Contents for Panasonic EY4542

  • Page 1: Table Of Contents

    4 Disassembly and Assembly Instructions ---------------- 5 5 Wiring Connection Diagram ---------------------------------12 6 Schematic Diagram ---------------------------------------------12 7 Exploded View and Replacement Parts List -----------13 © Panasonic Electric Works Co., Ltd. 2008. All rights reserved. Unauthorized copying and distri- bution is a violation of law.

  • Page 2: Warning

    1 Warning Caution: • Pb free solder has a higher melting point that standard solder; Typicall the melting point is 50 - 70°F (30 - 40°C) higher. Please use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder- ing iron, please be careful not to heat too long.

  • Page 3: Troubleshooting Guide

    3 Troubleshooting Guide (Refer to Wiring Connection Diagram)

  • Page 4

    3.1. Trial Operation (after checking Troubleshooting Guide.)

  • Page 5: Disassembly And Assembly Instructions

    4 Disassembly and Assembly Instructions 4.1. How to Disassemble the Blade. Ref. No. 1A Procedure 1A Blade removal. CAUTION: The blade will be hot right after cutting. Be sure to let the blade cool down before removing it. 1. Remove the battery pack from the tool. 2.

  • Page 6

    4.2. How to Reassemble the Main Unit. (The main unit can be opened without removing the shoe.) Ref. No. 2A Procedure 2A Removal of the lower guard. 1. Remove the dust case. 2. Remove the 4 screws securing the safety cover B. Take out the safety cover B.

  • Page 7

    Procedure 2A → 2B Ref. No. 2B Removal of the shoe. NOTE: It is possible to disassemble the main unit without removing the shoe. 1. Hold the unit with the vice. 2. Push out the spring pin with a rod having a diameter of 6mm. NOTE: Do not tap the spring pin strongly.

  • Page 8

    Procedure 2A → 2C → 2D Ref. No. 2D Removal of the gear box block. 1. Remove the off lock lever and the off lock spring. 2. Loosen 3 screws where securing the driving block with the hous- ing in order to take out the gear box block from the main unit. 3.

  • Page 9

    4.3. How to Assemble the Main Unit. CAUTION: The proper operation of the “off lock lever” is critical for the safe use and operation of the cutter. Be extra careful in re-assem- bling the unit and ensure that the “off lock lever” is properly positioned. Verify the operation of the “off lock lever” upon complet- ing the re-assembly procedure.

  • Page 10

    Procedure 3A → 3B Ref. No. 3B Assembly of the shoe. 1. Insert the spring pin with a rod having a diameter of 5mm. NOTE: Make sure that the slit part of spring is placed downward. And protrusion of spring pin should be uniform on both side. Procedure 3A →...

  • Page 11

    Procedure 3A → 3B → 3C → 3D Ref. No. 3D Assembly of the blade guard assembly. 1. Set the safty cover A with connecting the transparent guard and tighten a screw. 2. Set the front cover and the safety cover B. 3.

  • Page 12: Wiring Connection Diagram

    5 Wiring Connection Diagram 6 Schematic Diagram...

  • Page 13: Exploded View And Replacement Parts List

    7 Exploded View and Replacement Parts List Model No. : EY4542 Exploded View...

  • Page 14

    Model No. : EY4542 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks WEY3500K0356 SPRING PIN 1 (φ6-45) WEY4542S3427 SHOE WEYT502K6487 ADJUSTING BOLT WEY3503K0196 SPRING 1 (φ7.6*15) WEY3530S6387 WASHER 1 (φ5) WEY3503K0896 DEPTH ADJUSTING NUT WEY3530K6256 FLANGE SOCKET...

  • Page 15

    Model No. : EY4542 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks WEY4542L9257 TAPPING SCREW 1 (K2*10) WEY3542K7867 HEX WRENCH WEY9L40R2788 BATTERY PACK COVER WEY9642K7018 TOOL CASE 1 <SH> WEY9643K7108 SOFT CASE 1 <SH> WEY4542K8008 WRAPPER 1 <SH>...

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