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Xerox workcentre 5890 Service Manual

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708P91010
August 2015
Xerox® WorkCentre® 5890 Family
Multifunction Printer
Service Manual

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Table of Contents
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  Summary of Contents for Xerox workcentre 5890

  • Page 1 708P91010 August 2015 Xerox® WorkCentre® 5890 Family Multifunction Printer Service Manual...
  • Page 2: Table Of Contents

    PL 11.155 HVF Feed Assembly and Punch (2 of 3) ............5-76 PL 11.156 HVF Feed Assembly and Punch (3 of 3) ............5-77 PL 11.157 HVF Power and Control ................. 5-78 Parts Lists August 2015 Xerox® WorkCentre® 5890 Family...
  • Page 3 PL 31.13 Maintenance/Installation/Removal Kits (3 of 4) ..........5-108 Common Hardware ......................5-150 PL 31.14 Maintenance/Installation/Removal Kits (4 of 4) ..........5-109 PL 31.35 Line 1 Fax Kits ....................5-110 PL 31.40 Line 2 Fax Kits ....................5-111 Parts Lists August 2015 Xerox® WorkCentre® 5890 Family...
  • Page 4: Pl 1.10 Power And Control Assembly

    Main power cord (REF: PL 1.15 Item 1) – Not used 962K27020 IOT - HVPS harness 962K49460 IOT - Finisher harness NOTE: For the left door interlock (S01-305), refer to PL 70.30 Item 3 Parts Lists August 2015 PL 1.10 Xerox® WorkCentre® 5890 Family...
  • Page 5: Pl 1.15 Main Power Cables

    Switzerland (45-55 ppm) – 152S06420 Switzerland (65-90 ppm) – 152S06402 Argentina (45-55 ppm) – 152S06403 Argentina (65-90 ppm) – 152S06405 South Africa (65-90 ppm) – 20A power cord (P/O PL 31.12 Item Parts Lists August 2015 PL 1.15 Xerox® WorkCentre® 5890 Family...
  • Page 6: Pl 2 - User Interface

    – Left overlay label (P/O PL 2.10 Item – Middle overlay label (P/O PL 2.10 Item 19) – Right overlay label (P/O PL 2.10 Item 19) 650K33680 French/Canadian overlay kit Parts Lists August 2015 PL 2.10 Xerox® WorkCentre® 5890 Family...
  • Page 7: Pl 3.22 Single Board Controller Pwb Module

    PL 31.14 Item 1. NOTE: 2. To obtain a Page pack enabled (XE) SIM card, it will be neccessary to order the relevant SIM kit, PL 31.14 Item 2. Parts Lists August 2015 PL 3.22 Xerox® WorkCentre® 5890 Family...
  • Page 8: Pl 5.10 Spdh (Complete), Covers, Spdh Pwb

    (REP 5.22) 960K79450 Side 2 LED drive PWB – Side 2 LED drive PWB support (P/ O PL 5.10 Item 9) NOTE: To clean the SPDH, refer to ADJ 5.4. Parts Lists August 2015 PL 5.10 Xerox® WorkCentre® 5890 Family...
  • Page 9: Pl 5.17 Spdh Transport Assembly

    Pre scan pulley (P/O PL 5.19 Item – Bearing (P/O PL 5.19 Item 24) – Pre scan jam clearance knob (P/O PL 5.19 Item 24) 059K84880 Lower pre scan roller assembly (REP 5.6) Parts Lists August 2015 PL 5.17 Xerox® WorkCentre® 5890 Family...
  • Page 10: Pl 5.18 Spdh Drive Assembly

    Lift home position sensor (Q05- 307)(REP 5.4)/Calibration home position sensor (Q05-360)(REP 5.11) – Sensor bracket (Not Spared) 130E19090 Reg sensor (Q05-340) (REP 5.10) – Mounting bracket (Not Spared) – Static eliminator (Not Spared) Parts Lists August 2015 PL 5.18 Xerox® WorkCentre® 5890 Family...
  • Page 11: Pl 5.19 Spdh Read Assembly

    Mid scan drive belt (P/O PL 5.19 Item 23) – Retard/ feed drive gear/pulley (P/O PL 5.19 Item 23) 007K20561 SPDH drive kit (REP 5.25) 059K84860 Read assembly (REP 5.23) Parts Lists August 2015 PL 5.19 5-10 Xerox® WorkCentre® 5890 Family...
  • Page 12: Pl 5.20 Spdh Top Cover Assembly

    NOTE: 1.For the top cover interlock switch, refer to PL 5.10 Item 13. NOTE: 2.HFSI. To reset the HFSI count, refer to dC135. NOTE: 3. Also supplied with PL 5.25 Item 3. Parts Lists August 2015 PL 5.20 Xerox® WorkCentre® 5890 Family 5-11...
  • Page 13: Pl 5.25 Spdh Separation Assembly

    Separation assembly (P/O PL 31.14 Item 15) (W/TAG D-004) – Mylar guide (P/O PL 31.14 Item 14) (W/TAG D-004) NOTE: HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 5.25 5-12 Xerox® WorkCentre® 5890 Family...
  • Page 14: Pl 5.30 Input Tray Assembly

    Last sheet out sensor (Q05-308) (P/O PL 31.14 Item 11) (W/TAG D- 002) – Actuator spring (P/O PL 31.14 Item 8) (REP 5.16) – Filter (P/O PL 31.14 Item 9) (W/ TAG D-002) Parts Lists August 2015 PL 5.30 Xerox® WorkCentre® 5890 Family 5-13...
  • Page 15: Pl 10.8 Fuser Module (45-55 Ppm)

    NOTE: 1. An ozone filter, PL 90.25 Item 3, is supplied with the fuser module. NOTE: 2. For the fuser web motor, fuser connector assembly and fuser CRUM connector, refer to PL 40.15. Parts Lists August 2015 PL 10.8 5-14 Xerox® WorkCentre® 5890 Family...
  • Page 16: Pl 10.10 Fuser Module (65-90 Ppm)

    NOTE: 1. An ozone filter, PL 90.25 Item 3 is supplied with the fuser module. NOTE: 2. For the fuser web motor, fuser connector assembly and fuser CRUM connector, refer to PL 40.10. Parts Lists August 2015 PL 10.10 Xerox® WorkCentre® 5890 Family 5-15...
  • Page 17: Pl 10.11 Inverter Decurler Assembly (1 Of 4)

    31.13 Item 3) (45-55 ppm) (REP 10.2) – – Inverter decurler assembly (P/O PL 31.13 Item 3) (65-90 ppm) (REP 10.2) – Output guide (P/O PL 10.11 Item – Output guide assembly (Not Spared) Parts Lists August 2015 PL 10.11 5-16 Xerox® WorkCentre® 5890 Family...
  • Page 18: Pl 10.12 Inverter Decurler Assembly (2 Of 4)

    Upper baffle assembly (65-90 ppm) 123E02481 Upper LED (REP 10.18) – Inverter transparency feed kit (REF: PL 31.12 Item 2) (W/TAG 004) NOTE: The 45-55 ppm machines do not have the inverter sensor. Parts Lists August 2015 PL 10.12 Xerox® WorkCentre® 5890 Family 5-17...
  • Page 19: Pl 10.13 Inverter Decurler Assembly (3 Of 4)

    Link arm (P/O PL 10.13 Item 10) – Toothed cam (P/O PL 10.13 Item – Camshaft (P/O PL 10.13 Item 10) – Link arm bush (Not Spared) – Handle (Not Spared) Parts Lists August 2015 PL 10.13 5-18 Xerox® WorkCentre® 5890 Family...
  • Page 20: Pl 10.14 Inverter Decurler Assembly (4 Of 4)

    Drive roll repair kit (REF: PL 31.13 Item 9) (W/TAG 051) 123E02481 Lower LED (REP 10.18) 127K53210 Inverter motor (MOT10-030) (45-55 ppm) (REP 10.3) – 127K53540 Inverter motor (MOT10-030) (65-90 ppm) (REP 10.3) Parts Lists August 2015 PL 10.14 Xerox® WorkCentre® 5890 Family 5-19...
  • Page 21: Pl 10.15 Inverter Drive Gears And Jam Clearance Knobs

    Inverter motor gear (45-55 ppm) (P/ O PL 10.14 Item 13) – – Inverter motor gear (65-90 ppm) (P/ O PL 10.14 Item 13) – Idler (21T) (Not Spared) Parts Lists August 2015 PL 10.15 5-20 Xerox® WorkCentre® 5890 Family...
  • Page 22: Pl 10.25 Short Paper Path Assembly

    4B latch kit (P/O PL 31.12 Item 7) – Not used – Carrier seal (P/O PL 31.11 Item 6) NOTE: For the registration and halo bias contact, refer to PL 80.15 Item 23. Parts Lists August 2015 PL 10.25 Xerox® WorkCentre® 5890 Family 5-21...
  • Page 23: Pl 11.2 2K Lcss Covers

    Bin 1 tray kit (improved stacking) (REF: PL 31.11 Item 18) (W/TAG F- 013) 848E97190 Top edge cover (W/TAG F-012) NOTE: Refer to ADJ 11.2-110 to align the 2K LCSS to the machine. Parts Lists August 2015 PL 11.2 5-22 Xerox® WorkCentre® 5890 Family...
  • Page 24: Pl 11.4 2K Lcss Docking Latch

    Docking interlock switch (S11-300) 003K20401 Link bracket assembly – Stopper (Not Spared) – Docking latch (P/O PL 11.4 Item 8) – Not used 120K02591 Docking actuator 003K20410 Docking latch assembly (REP 11.16-110) Parts Lists August 2015 PL 11.4 Xerox® WorkCentre® 5890 Family 5-23...
  • Page 25: Pl 11.6 2K Lcss Hole Punch Unit

    Punch spacer (P/O PL 11.6 Item 9) (W/TAG F-006) – Punch sensor assembly (Not Spared) (W/O TAG F-008) – – Punch sensor assembly (W/TAG F- 008) 014K10610 Hole punch assembly cover Parts Lists August 2015 PL 11.6 5-24 Xerox® WorkCentre® 5890 Family...
  • Page 26: Pl 11.8 2K Lcss Paddle Wheel/Safety Gate

    Shaft (P/O PL 11.8 Item 4) (W/TAG F-016) – Paddle (P/O PL 11.8 Item 4) (NOTE) (W/TAG F-016) NOTE: Paddles are also supplied (4 off) as a kit PL 31.12 Item 11. Parts Lists August 2015 PL 11.8 Xerox® WorkCentre® 5890 Family 5-25...
  • Page 27: Pl 11.10 2K Lcss Bin 1 Control Components (1 Of 2)

    Motor bracket (Not Spared) 130E20380 Bin 1 motor encoder sensor (Q11- 336) – Pulley assembly (Not Spared) – Belt tensioner (Not Spared) – Spring (Not Spared) – Idler (Not Spared) Parts Lists August 2015 PL 11.10 5-26 Xerox® WorkCentre® 5890 Family...
  • Page 28: Pl 11.12 2K Lcss Bin 1 Control Components (2 Of 2)

    – Not used 130E10360 Bin 1 Upper level sensor (Q11- 332), Bin 1 Lower level sensor (Q11-333) (REP 11.11-110) – Actuator (Not Spared) – Sensor support assembly (Not Spared) Parts Lists August 2015 PL 11.12 Xerox® WorkCentre® 5890 Family 5-27...
  • Page 29: Pl 11.14 2K Lcss Paper Entry Transport

    013E25790 Nylon bearing 006K27980 Feed roll shaft (short) 013E37460 Bearing – Jam clearance guide (REF: PL 11.24 Item 1) 006K31670 Feed roll shaft (long) – Thumb wheel (Not Spared) Parts Lists August 2015 PL 11.14 5-28 Xerox® WorkCentre® 5890 Family...
  • Page 30: Pl 11.16 2K Lcss Tamper Assembly

    (Q11-311), Rear tamper away sensor (Q11-319) – Sensor bracket (P/O PL 11.16 Item – Static eliminator (stacker) (REF: PL 11.23 Item 7) – Sensor retainer (P/O PL 11.16 Item Parts Lists August 2015 PL 11.16 Xerox® WorkCentre® 5890 Family 5-29...
  • Page 31: Pl 11.18 2K Lcss Ejector Assembly

    Slide ejector bearing (P/O PL 11.18 Item 15) – Wide slide ejector bearing (P/O PL 11.18 Item 15) – Cushion washer (P/O PL 11.18 Item 15) 604K67690 LCSS bearing assembly kit Parts Lists August 2015 PL 11.18 5-30 Xerox® WorkCentre® 5890 Family...
  • Page 32: Pl 11.20 2K Lcss Staple Head Unit/Traverse Assembly

    Stapler cover (P/O PL 11.20 Item 1) – Staple cartridge (REF: PL 26.10 Item 11) – Not used – Sensor cover (P/O PL 11.20 Item 1) – Staple head assembly (P/O PL 11.20 Item 1) Parts Lists August 2015 PL 11.20 Xerox® WorkCentre® 5890 Family 5-31...
  • Page 33: Pl 11.22 2K Lcss Bin 0 Entry

    Paper output drive belt (REP 11.4- 110) 006K27970 Drive shaft assembly 003K17531 Jam clearance knob – Belt tensioner (Not Spared) – Spring (Not Spared) – Washer (Not Spared) – Actuator (Not Spared) Parts Lists August 2015 PL 11.22 5-32 Xerox® WorkCentre® 5890 Family...
  • Page 34: Pl 11.23 2K Lcss Bin 1 Entry

    Static eliminator (stacker) – Paper output drive belt (REF: PL 11.22 Item 14) – Upper right paper guide (Not Spared) 013E37460 Bearing – Mylar safety cover (P/O PL 11.23 Item 1) Parts Lists August 2015 PL 11.23 Xerox® WorkCentre® 5890 Family 5-33...
  • Page 35: Pl 11.24 2K Lcss Entry Guide Cover/Jam Clearance Guide

    11.24 Item 1) 130E10380 Entry sensor (Q11-100) – Sensor bracket (Not Spared) 848K06161 Entry guide cover (REP 11.15-110) – Jam clearance guide (P/O PL 11.24 Item 1) 809E78390 Latch Parts Lists August 2015 PL 11.24 5-34 Xerox® WorkCentre® 5890 Family...
  • Page 36: Pl 11.26 2K Lcss Electrical

    Do not install a new 2K LCSS PWB until the cause of the damage to the old 2K LCSS PWB has been determined. Go to the 311G-110 2K LCSS PWB Damage RAP. Parts Lists August 2015 PL 11.26 Xerox® WorkCentre® 5890 Family 5-35...
  • Page 37: Pl 11.50 Lvf Bm - Covers

    Bin 2 (Not Spared) 848K98071 Front door cover assembly (REP 11.1-150) – Hole punch assembly cover (Not Spared) NOTE: Refer to ADJ 11.2-150 to align the LVF BM to the machine. Parts Lists August 2015 PL 11.50 5-36 Xerox® WorkCentre® 5890 Family...
  • Page 38: Pl 11.52 Lvf Bm Docking Latch

    Stopper (P/O PL 11.52 Item 7) – Docking latch (P/O PL 11.52 Item – Latch hook (P/O PL 11.52 Item 7) 003K20410 Docking latch assembly (REP 11.16-150) 120K02591 Docking actuator Parts Lists August 2015 PL 11.52 Xerox® WorkCentre® 5890 Family 5-37...
  • Page 39: Pl 11.54 Lvf Bm Hole Punch Unit

    Punch cam (P/O PL 11.54 Item 3) (W/O TAG F-014) – Punch spacer (P/O PL 11.54 Item 9) (W/TAG F-006) – Punch sensor assembly (Not Spared) (W/O TAG F-008) 014K10610 Hole punch blanking assembly Parts Lists August 2015 PL 11.54 5-38 Xerox® WorkCentre® 5890 Family...
  • Page 40: Pl 11.56 Lvf Bm Paddle Shaft Assembly

    024) (REP 11.12-150) – Spring bracket (Not Spared) – Spring (Not Spared) – Switch actuator (Not Spared) NOTE: Paddles are also supplied (4 off) as a kit PL 31.12 Item 11. Parts Lists August 2015 PL 11.56 Xerox® WorkCentre® 5890 Family 5-39...
  • Page 41: Pl 11.58 Lvf Bm Bin 1 Control Components (1 Of 2)

    Front belt clamp (Not Spared) (ADJ 11.1-110) 130E20380 Bin 1 motor encoder sensor (Q11- 336) – Stacker tray drive assembly (Not Spared) 007K20531 Stacker tray drive and motor assembly (REP 11.5-150) Parts Lists August 2015 PL 11.58 5-40 Xerox® WorkCentre® 5890 Family...
  • Page 42: Pl 11.60 Lvf Bm Bin 1 Control Components (2 Of 2)

    – Not used 130E10360 Bin 1 Upper level sensor (Q11- 332), Bin 1 Lower level sensor (Q11-333) (REP 11.11-150) – Actuator (Not Spared) – Sensor support assembly (Not Spared) Parts Lists August 2015 PL 11.60 Xerox® WorkCentre® 5890 Family 5-41...
  • Page 43: Pl 11.62 Lvf Bm Paper Entry Transport

    006K31670 Lower feed roll assembly – Thumb wheel (Not Spared) – Magnet (P/O PL 11.62 Item 7) – Latch (Not Spared) – Compiler entrance drive belt 1 (REP 11.2-150) Parts Lists August 2015 PL 11.62 5-42 Xerox® WorkCentre® 5890 Family...
  • Page 44: Pl 11.64 Lvf Bm Tamper Assembly

    (Q11-311), Rear tamper away sensor (Q11-319) (REP 11.6-150) – Sensor bracket (P/O PL 11.64 Item – Static eliminator (stacker) (REF: PL 11.72 Item 7) – Sensor retainer (P/O PL 11.64 Item Parts Lists August 2015 PL 11.64 Xerox® WorkCentre® 5890 Family 5-43...
  • Page 45: Pl 11.66 Lvf Bm Ejector Assembly

    Slide ejector bearing (P/O PL 11.66 Item 15) – Wide slide ejector bearing (P/O PL 11.66 Item 15) – Cushion washer (P/O PL 11.66 Item 15) 604K67690 Bearing assembly kit Parts Lists August 2015 PL 11.66 5-44 Xerox® WorkCentre® 5890 Family...
  • Page 46: Pl 11.68 Lvf Bm Staple Head Unit/Traverse Assembly

    Stapler cover (P/O PL 11.68 Item 1) – Staple cartridge (REF: PL 26.10 Item 11) – Not used – Sensor cover (P/O PL 11.68 Item 1) – Staple head assembly (P/O PL 11.68 Item 1) Parts Lists August 2015 PL 11.68 Xerox® WorkCentre® 5890 Family 5-45...
  • Page 47 Paper output drive belt (REP 11.4- 150) 006K27970 Drive shaft assembly 003K17531 Jam clearance knob – Belt tensioner (Not Spared) (ADJ 40.1) – Spring (Not Spared) – Washer (Not Spared) – Actuator (Not Spared) Parts Lists August 2015 PL 11.70 5-46 Xerox® WorkCentre® 5890 Family...
  • Page 48 Static eliminator (stacker) – Paper output drive belt (REF: PL 11.22 Item 14) – Upper right paper guide (Not Spared) 013E37460 Bearing – Mylar safety cover (P/O PL 11.72 Item 1) Parts Lists August 2015 PL 11.72 Xerox® WorkCentre® 5890 Family 5-47...
  • Page 49: Pl 11.74 Lvf Bm Booklet Tamper Assembly

    Sensor bracket (P/O item 1) 130E10380 Booklet staple paper detect sensor (Q11-444) (REP 11.43-150) 130E10360 Booklet tamper home sensor (Q11- 384) (REP 11.40-150) – Booklet tamper frame (P/O item 1) Parts Lists August 2015 PL 11.74 5-48 Xerox® WorkCentre® 5890 Family...
  • Page 50: Pl 11.75 Lvf Bm Compiler Entrance Guides

    1st feed roll assembly (REP 11.34- 150) 059K84800 2nd feed roll assembly (REP 11.35- 150) – Spring (Not Spared) – Upper guide (Not Spared) – Lower guide (Not Spared) (REP 11.32-150) Parts Lists August 2015 PL 11.75 Xerox® WorkCentre® 5890 Family 5-49...
  • Page 51: Pl 11.76 Lvf Bm Compiler Guide Assembly

    130E10360 BM Flapper home sensor (Q11- 391) – Drive shaft (P/O PL 11.76 Item 1) 055K44530 BM Flapper motor assembly (REP 11.30-150) – Bearing (P/O PL 11.76 Item 17) Parts Lists August 2015 PL 11.76 5-50 Xerox® WorkCentre® 5890 Family...
  • Page 52: Pl 11.78 Lvf Bm Booklet Stapler Assembly

    BM staple cartridge assembly (REP 11.37-150) – Bracket (P/O PL 11.78 Item 6) 029K04820 BM staple cartridge 107E35740 Staple cartridge LED (REP 11.39- 150) 822E18810 LVF BM Back stop cover Parts Lists August 2015 PL 11.78 Xerox® WorkCentre® 5890 Family 5-51...
  • Page 53: Pl 11.80 Lvf Bm Back Stop Assembly

    130E10360 BM guide home sensor (Q11-383)/ BM end-stop mid home sensor(Q11-440)(REP 11.20-150) – Stapler stop guide (Not Spared) 674K08890 Back stop assembly (REP 11.19- 150) – Bracket (Not Spared) Parts Lists August 2015 PL 11.80 5-52 Xerox® WorkCentre® 5890 Family...
  • Page 54: Pl 11.82 Lvf Bm Crease Blade Assembly

    150) 008E08860 Blade crank (REP 11.23-150) 007K20511 Crease blade motor assembly (REP 11.21-150) 016E21260 Crease blade bearing (REP 11.23- 150) – Bracket (Not Spared) 013E43930 Crease blade shaft bearing Parts Lists August 2015 PL 11.82 Xerox® WorkCentre® 5890 Family 5-53...
  • Page 55: Pl 11.84 Lvf Bm Crease Roll Assembly (1 Of 3)

    Front crease roll lever (REP 11.24- 150) – Spacer (Not Spared) – Bearing (Not Spared) – Bin 2 support (Not Spared) (REP 11.44-150) – Exit roll paddle (Not Spared) (REP 11.27-150) Parts Lists August 2015 PL 11.84 5-54 Xerox® WorkCentre® 5890 Family...
  • Page 56: Pl 11.86 Lvf Bm Crease Roll Assembly (2 Of 3)

    Crease roll motor and gearbox assembly (REP 11.25-150) 013E43940 Crease roll bearing (REP 11.24- 150) 899E07760 Crease roll spring (x2) (REP 11.24- 150) 807E46770 Crease roll gear kit (REP 11.26- 150) Parts Lists August 2015 PL 11.86 Xerox® WorkCentre® 5890 Family 5-55...
  • Page 57: Pl 11.88 Lvf Bm Crease Roll Assembly (3 Of 3)

    (REP 11.29-150) 868E93710 BM exit sensor (Q11-409) (REP 11.28-150) – Static eliminator (P/O PL 11.88 Item 899E07770 Bail arm spring (REP 11.29-150) 059E11880 Bail arm roller (x2) (REP 11.29-150) Parts Lists August 2015 PL 11.88 5-56 Xerox® WorkCentre® 5890 Family...
  • Page 58: Pl 11.90 Lvf Bm Electrical

    – Power cable (Not Spared) 110K13980 Front door interlock switch (S11- 303) 110K13970 Top cover interlock switch (S11- 302) – Communications cable (Not Spared) 960K73670 LVF PWB (REP 11.14-150) Parts Lists August 2015 PL 11.90 Xerox® WorkCentre® 5890 Family 5-57...
  • Page 59: Pl 11.100 1K Lcss Covers

    Right cover (Not Spared) 019K13380 Bin 1 alignment clip 017E11260 Stability foot (REP 11.3-120) NOTE: W/TAG L-013 improves stacking on machines running large stacks of 8.5" x 11" or A4 LEF. Parts Lists August 2015 PL 11.100 5-58 Xerox® WorkCentre® 5890 Family...
  • Page 60: Pl 11.102 1K Lcss Docking Latch

    – Not used – Docking latch (P/O PL 11.102 Item 8) (REP 11.14-120) – Spring (P/O PL 11.102 Item 8) 120K02591 Docking actuator 003K20391 Docking latch assembly (REP 11.14-120) Parts Lists August 2015 PL 11.102 Xerox® WorkCentre® 5890 Family 5-59...
  • Page 61: Pl 11.104 1K Lcss Paddle Wheel/Safety Gate

    Output cover (REF: PL 11.100 Item 127K55840 Paddle motor assembly (MOT11- 024) 130E10360 Paddle roll home sensor (Q11-326) NOTE: Paddles are also supplied (4 off) as a kit PL 31.12 Item 11. Parts Lists August 2015 PL 11.104 5-60 Xerox® WorkCentre® 5890 Family...
  • Page 62: Pl 11.106 1K Lcss Bin 1 Control Components

    Sensor support (Not Spared) – P-clamp (Not Spared) – Belt tensioner (Not Spared) – Spring (Not Spared) – Idler (Not Spared) 130E20380 Bin 1 motor encoder sensor (Q11- 336) Parts Lists August 2015 PL 11.106 Xerox® WorkCentre® 5890 Family 5-61...
  • Page 63: Pl 11.110 1K Lcss Paper Entry Transport

    013E25790 Nylon bearing 006K27980 Feed roll shaft (short) 013E37460 Bearing – Jam clearance guide (REF: PL 11.122 Item 1) 006K31670 Feed roll shaft (long) – Thumb wheel (Not Spared) Parts Lists August 2015 PL 11.110 5-62 Xerox® WorkCentre® 5890 Family...
  • Page 64: Pl 11.112 1K Lcss Tamper Assembly

    (Q11-311), Rear tamper away sensor (Q11-319) – Sensor bracket (P/O PL 11.112 Item 1) – Static eliminator (stacker) (REF: PL 11.120 Item 7) – Sensor retainer (P/O PL 11.112 Item 1) Parts Lists August 2015 PL 11.112 Xerox® WorkCentre® 5890 Family 5-63...
  • Page 65: Pl 11.114 1K Lcss Ejector Assembly

    177) (REP 11.8-120) – Pulley (Not Spared) 023E24330 Ejector belt (REP 11.15-120) – Clip (P/O PL 11.114 Item 1) 020K21490 Pulley drive gear – Washer (Not Spared) – KL-Clip (Not Spared) Parts Lists August 2015 PL 11.114 5-64 Xerox® WorkCentre® 5890 Family...
  • Page 66: Pl 11.116 1K Lcss Staple Head Assembly

    – Staple head unit (P/O PL 11.116 Item 1) – Stapler cover (P/O PL 11.116 Item – Cable clamp (P/O PL 11.116 Item 108R00682 Staple cartridge 108R00535 Staple refills Parts Lists August 2015 PL 11.116 Xerox® WorkCentre® 5890 Family 5-65...
  • Page 67: Pl 11.118 1K Lcss Bin 0 Entry

    Diverter solenoid (SOL11-002) – Shaft diverter assembly (P/O PL 31.13 Item 6) (W/TAG L-003) – Belt tensioner (Not Spared) 006K27970 Drive shaft assembly 003K17531 Jam clearance knob – Actuator (Not Spared) Parts Lists August 2015 PL 11.118 5-66 Xerox® WorkCentre® 5890 Family...
  • Page 68: Pl 11.120 1K Lcss Bin 1 Entry

    Spared) 013E37460 Bearing – Belt tensioner (Not Spared) – Spring (Not Spared) 127K55830 Transport motor 2 (MOT 11-001) (REP 11.4-120) – Mylar safety cover (P/O PL 11.120 Item 1) Parts Lists August 2015 PL 11.120 Xerox® WorkCentre® 5890 Family 5-67...
  • Page 69: Pl 11.122 1K Lcss Entry Guide Cover/Jam Clearance Guide

    11.122 Item 1) 130E10380 Entry sensor (Q11-100) – Sensor bracket (Not Spared) 848K06161 Entry guide cover (REP 11.13-120) – Jam clearance guide (P/O PL 11.122 Item 1) 809E78390 Latch Parts Lists August 2015 PL 11.122 5-68 Xerox® WorkCentre® 5890 Family...
  • Page 70: Pl 11.124 1K Lcss Electrical

    Do not install a new 1K LCSS PWB until the cause of the damage to the old LCSS PWB has been determined. Go to the 311G-120 LCSS PWB Damage RAP. Parts Lists August 2015 PL 11.124 Xerox® WorkCentre® 5890 Family 5-69...
  • Page 71: Pl 11.130 Hvf Covers And Docking

    11.130 Item 11) 017K04630 Adjustable castor (REP 11.96-171) – Adjustable castor washer (P/O PL 11.130 Item 13) 017K04641 Mounting bracket assembly 110K13970 Docking interlock switch (S11-300) 120K02591 Docking actuator Parts Lists August 2015 PL 11.130 5-70 Xerox® WorkCentre® 5890 Family...
  • Page 72: Pl 11.135 Hvf Stacker

    – Sensor/switch bracket (Not Spared) – Stacker tray guide (P/O PL 11.135 Item 26) – Stacker tray guide pulley (P/O PL 11.135 Item 26) 110K21060 Stacker tray guide assembly Parts Lists August 2015 PL 11.135 Xerox® WorkCentre® 5890 Family 5-71...
  • Page 73: Pl 11.140 Hvf Ejector, Pressing And Support (1 Of 2)

    Item 22) 822E18820 Ejector belt cover (REP 11.6-171) – Front support finger guide NOTE: If both front and rear support finger assemblies are needed, then order PL 31.14 Item 16. Parts Lists August 2015 PL 11.140 5-72 Xerox® WorkCentre® 5890 Family...
  • Page 74: Pl 11.145 Hvf Ejector, Pressing And Support (2 Of 2)

    (Not Spared) (REP 11.14-171) – Not used 033K04581 Paddle wheel (NOTE) (REP 11.101-171) 110K13980 Front door interlock switch (S11- 303) NOTE: HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 11.145 Xerox® WorkCentre® 5890 Family 5-73...
  • Page 75: Pl 11.150 Hvf Main Drives

    Bypass feed motor belt (Not Spared) – Buffer feed motor belt (Not Spared) – Exit feed motor 2 belt (A) (Not Spared) – Exit feed motor 2 belt (B) (Not Spared) Parts Lists August 2015 PL 11.150 5-74 Xerox® WorkCentre® 5890 Family...
  • Page 76: Pl 11.153 Hvf Feed Assembly And Punch (1 Of 3)

    3 Hole (USSG/XCL) – 180K00300 4 Hole (XE) – 180K00310 4 Hole (Sweden) 130E10380 Chad bin level sensor (Q11-348) NOTE: There is no component control code for the paper edge sensor Parts Lists August 2015 PL 11.153 Xerox® WorkCentre® 5890 Family 5-75...
  • Page 77: Pl 11.155 Hvf Feed Assembly And Punch (2 Of 3)

    Input roll (REF: PL 11.155 Item 1) (REP 11.40-171) – Bearing (Not Spared) 006K32690 Stacker exit roll – Top exit roll (Not Spared) – Top exit feed roll (REF: PL 11.155 Item 1) (REP 11.47-171) Parts Lists August 2015 PL 11.155 5-76 Xerox® WorkCentre® 5890 Family...
  • Page 78: Pl 11.156 Hvf Feed Assembly And Punch (3 Of 3)

    (Q11-140)/Buffer position sensor (Q11-157)/Buffer path sensor (Q11-164)/Inserter sensor (NOTE) 130E12840 Top exit sensor (Q11-130)/Booklet exit sensor (Q11-158) NOTE: There is no component code number for the Inserter sensor Parts Lists August 2015 PL 11.156 Xerox® WorkCentre® 5890 Family 5-77...
  • Page 79: Pl 11.157 Hvf Power And Control

    HVF control PWB (REP 11.57-171) 960K41780 Pause to unload PWB (REP 11.97- 171) 105K36840 Power cord – Inline fuse (10A slo-blow) (Not Spared) – Harness (Not Spared) 952K00411 Power communications cable Parts Lists August 2015 PL 11.157 5-78 Xerox® WorkCentre® 5890 Family...
  • Page 80: Pl 11.160 Hvf Bm Module (Complete)

    PL 11.160 HVF BM Module (Complete) Item Part Description 801K27251 BM Module (REP 11.61-171) 010K04360 Slide assembly (REP 11.62-171) Parts Lists August 2015 PL 11.160 Xerox® WorkCentre® 5890 Family 5-79...
  • Page 81: Pl 11.161 Hvf Bm Entry And

    BM Compiler shaft (Not Spared) 125K03831 Static eliminator – Top baffle (Not Spared) – Pulley (Not Spared) – BM flapper drive belt (Not Spared) – BM Flapper assembly (Not Spared) Parts Lists August 2015 PL 11.161 5-80 Xerox® WorkCentre® 5890 Family...
  • Page 82: Pl 11.162 Hvf Bm Tamper Assembly

    BM Tamper guide plate (Not Spared) (REP 11.30-171) – BM Rear tamper finger (Not Spared) (REP 11.30-171) – BM Front tamper finger (Not Spared) (REP 11.30-171) 125K03593 BM Static eliminator Parts Lists August 2015 PL 11.162 Xerox® WorkCentre® 5890 Family 5-81...
  • Page 83: Pl 11.163 Hvf Bm Back Stop Motor

    BM back stop link (REP 11.26-171) – LH frame plate (Not Spared) 107E22600 BM guide home sensor (Q11-383) – Not used 127K54710 BM back stop motor assembly (REP 11.20-171) Parts Lists August 2015 PL 11.163 5-82 Xerox® WorkCentre® 5890 Family...
  • Page 84: Pl 11.164 Hvf Bm Back Stop Assembly

    BM back stop drive shaft (REP 11.26-171) 023E23140 BM back stop belt (REP 11.26-171) – BM back stop shaft (Not Spared) 019K13550 BM back stop assembly (P/O PL 31.12 Item 4) (REP 11.21-171) Parts Lists August 2015 PL 11.164 Xerox® WorkCentre® 5890 Family 5-83...
  • Page 85: Pl 11.165 Hvf Bm Crease Blade Motor

    Motor cover 809E42861 Crease nip spring (REP 11.58-171) 815K11660 Crease blade assembly (REP 11.36-171) 032E19330 Crease blade support guide (REP 11.36-171) – Crease blade home sensor bracket (Not Spared) Parts Lists August 2015 PL 11.165 5-84 Xerox® WorkCentre® 5890 Family...
  • Page 86: Pl 11.166 Hvf Bm Crease Rolls Motor And Pwb

    BM Compiler motor assembly (REP 11.25-171) – BM flapper motor pulley (Not Spared) – BM flapper motor drive belt (Not Spared) – Tri-folder interlock cheat (Not Spared) – Tri-folder logic cheat (Not Spared) Parts Lists August 2015 PL 11.166 Xerox® WorkCentre® 5890 Family 5-85...
  • Page 87: Pl 11.167 Hvf Bm Crease Rolls And Support Leg

    Screw (P/O PL 11.167 Item 23) 807E06040 Upper crease roll gear – Lower crease roll and clutch assembly (Not Spared) – Wavy washer (P/O PL 11.167 Item – Crease roll repair kit (Not Spared) Parts Lists August 2015 PL 11.167 5-86 Xerox® WorkCentre® 5890 Family...
  • Page 88: Pl 11.168 Hvf Bm Stapler Assemblies

    BM exit sensor (Q11-409) (REP 11.50-171) 107E22600 BM Stapler head carrier closed sensor (Q11-421) (REP 11.28-171) – Lower shaft (Not Spared) (REP 11.28-171) – Upper shaft (Not Spared) (REP 11.28-171) 055E51870 Mylar guide Parts Lists August 2015 PL 11.168 Xerox® WorkCentre® 5890 Family 5-87...
  • Page 89: Pl 11.169 Hvf Bm Bin 2

    11.169 Item 8) 826E32840 Thumbscrew – HVF BM Bin 2 assembly (Not Spared) – HVF BM Bin 2 connector (Not Spared) 809E47341 HVF Bin 2 actuator spring 007E69000 Gear (50T)/pulley (24T) Parts Lists August 2015 PL 11.169 5-88 Xerox® WorkCentre® 5890 Family...
  • Page 90: Pl 11.175 Inserter Covers

    171, REP 11.95-171) 848K19170 Sensor tray assembly (REP 11.89- 171) 848K19180 Top left door assembly (REP 11.92- 171) NOTE: Inserter paper width sensor 2 has no component control code. Parts Lists August 2015 PL 11.175 Xerox® WorkCentre® 5890 Family 5-89...
  • Page 91: Pl 11.177 Inserter Main Drives (1 Of 3)

    Loading lever (Not Spared) – Loading gear (Not Spared) – Bearing (Not Spared) – Torsion spring (Not Spared) – Loading shaft (Not Spared) – Front loading bracket (Not Spared) Parts Lists August 2015 PL 11.177 5-90 Xerox® WorkCentre® 5890 Family...
  • Page 92: Pl 11.179 Inserter Main Drives (2 Of 3)

    Drive coupling (Not Spared) – Reverse feed roll core (Not Spared) – Pin (Not Spared) – Shaft (Not Spared) NOTE: HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 11.179 Xerox® WorkCentre® 5890 Family 5-91...
  • Page 93: Pl 11.181 Inserter Main Drives (3 Of 3)

    Idler (Not Spared) – Bottom shaft drive (Not Spared) – Feed roller drive gear (Not Spared) – Tray down clutch (Not Spared) – Tray down clutch assembly (Not Spared) Parts Lists August 2015 PL 11.181 5-92 Xerox® WorkCentre® 5890 Family...
  • Page 94 Top cover interlock sensor (Q11- 394) (REP 11.77-171) – Top cover locking stud (Not Spared) 802E99581 Front cover 017K04190 Castor NOTE: For detail of bin 2, refer to PL 11.169. Parts Lists August 2015 PL 11.190 Xerox® WorkCentre® 5890 Family 5-93...
  • Page 95: Pl 11.193 Tri-Folder Drives Module

    Feed roll drive belt (REP 11.68- 171) 020E39921 Pulley gear 19T/20T BM (REP 11.68-171) 020E39930 Pulley gear 38T (REP 11.68-171) – Drive assembly bracket (P/O PL 11.193 Item 12) Parts Lists August 2015 PL 11.193 5-94 Xerox® WorkCentre® 5890 Family...
  • Page 96: Pl 11.195 Tri-Folder Top Door Cover Assembly

    Latch spring (P/O PL 11.195 Item 059K58690 Idler assembly (REP 11.73-171) – Idler spring (P/O PL 11.195 Item 848K11680 Top cover door assembly (REP 11.73-171) – Idler assembly (Not Spared) Parts Lists August 2015 PL 11.195 Xerox® WorkCentre® 5890 Family 5-95...
  • Page 97: Pl 11.197 Tri-Folder Main Drives Assembly

    Exit sensor (Q11-185) (REP 11.79- 171) – Not used – Feed roller bearing (Not Spared) – Feed roller (Not Spared) (REP 11.70-171) 121K44650 Diverter solenoid (SOL11-085) (REP 11.74-171) 050E23180 Diverter gate Parts Lists August 2015 PL 11.197 5-96 Xerox® WorkCentre® 5890 Family...
  • Page 98: Pl 12.10 Oct

    OCT level sensor (Q12-304) – Thumbscrew (P/O PL 12.10 Item 1) 868E85870 Mounting bracket 059K83312 OCT transport assembly (REP 12.1) – Right cover infill panel (P/O PL 28.10 Item 4) Parts Lists August 2015 PL 12.10 Xerox® WorkCentre® 5890 Family 5-97...
  • Page 99: Pl 17.00 Secure Access Additions

    PL 17.00 Secure Access Additions Item Part Description 101E28760 Secure access controller 105E24030 Xerox secure access power supply – Xerox secure access card reader (HID) – Xerox secure access card reader (MAGSTRIPE) – Xerox secure access card reader (MIFARE) –...
  • Page 100 2 line fax34 (W/TAG X-002) (P/O PL 31.40 Item 2) – Rear cover (P/O PL 20.05 Item 9) 848E74310 Covers assembly 962K82620 Fax connector PWB to Fax module harness Parts Lists August 2015 PL 20.05 Xerox® WorkCentre® 5890 Family 5-99...
  • Page 101 3 x 5000 staples) – Convenience stapler (P/O PL 25.10 Item 1) (XE) – – Convenience stapler (USSG/XCL) (P/O PL 25.10 Item 1) NOTE: The convenience stapler has no serviceable parts. Parts Lists August 2015 PL 25.10 5-100 Xerox® WorkCentre® 5890 Family...
  • Page 102 Staple cartridge (HVF) (1 x 5000) 600T91952 Mag seal repair tool 600T02332 Data cable 108R00682 1K LCSS staple cartridge WARNING Wear protective gloves, PL 26.10 Item 10 when using solvents and cleaning agents. Parts Lists August 2015 PL 26.10 Xerox® WorkCentre® 5890 Family 5-101...
  • Page 103: Pl 26.11 Consumables And Tools (2 Of 2)

    PFP stack height sensor & retard shield setting tool (W/TAG P-050, TAG P-051) 600T02331 LVPS test box 070P00072 Molykote silicone dry lubricant 070E00460 Moovit oil 070E01480 Hi-Lube grease (ADJ 40.1) Parts Lists August 2015 PL 26.11 5-102 Xerox® WorkCentre® 5890 Family...
  • Page 104: Pl 28.10 Main Covers

    Stand off cable holder – Speed label (see below for variants) – 898E52982 45 ppm – 898E52972 55 ppm – 898E52962 65 ppm – 898E52952 75 ppm – 898E52942 90 ppm Parts Lists August 2015 PL 28.10 Xerox® WorkCentre® 5890 Family 5-103...
  • Page 105: Pl 28.11 Front Door Assembly (65-90 Ppm)

    Harness (P/O PL 28.11 Item 10) – Front door (P/O PL 28.11 Item 10) – Logo badge (P/O PL 28.11 Item 10) 848K61041 Front door assembly – Door hinge pin (P/O PL 28.11 Item Parts Lists August 2015 PL 28.11 5-104 Xerox® WorkCentre® 5890 Family...
  • Page 106: Pl 28.15 Covers

    HVF covers (REF: PL 11.130) – Tray 6 covers (REF: PL 70.60) – Inserter covers (REF: PL 11.175) – Tri-folder covers (REF: PL 11.190) – LVF BM covers (REF: PL 11.50) Parts Lists August 2015 PL 28.15 Xerox® WorkCentre® 5890 Family 5-105...
  • Page 107: Pl 31.11 Maintenance/Installation/Removal Kits (1 Of 4)

    Convenience stapler kit (XE) – 498K08250 Convenience stapler kit (USSG/ XCL) 604K67700 Seal replacement kit 498K16091 Xerox copier assistant (XE) – – Xerox copier assistant (USSG/XCL) (Not Spared) 604K84840 Tray 6 shaft and roll assembly kit 604K73040 Short paper path kit (W/TAG 001) –...
  • Page 108: Pl 31.12 Maintenance/Installation/Removal Kits (2 Of 4)

    Paper feed module frame repair kit 604K83690 Exit shaft kit 497K09960 OCT accessory kit NOTE: Do not order 497/8K parts. 497/8K parts are customer install kits and are shown for reference only. Parts Lists August 2015 PL 31.12 Xerox® WorkCentre® 5890 Family 5-107...
  • Page 109: Pl 31.13 Maintenance/Installation/Removal Kits (3 Of 4)

    Fuser stripper finger kit 604K96670 Tray 3 exit sensor spares kit NOTE: Do not order 497/8K parts. 497/8K parts are customer install kits and are shown for reference only. Parts Lists August 2015 PL 31.13 5-108 Xerox® WorkCentre® 5890 Family...
  • Page 110: Pl 31.14 Maintenance/Installation/Removal Kits (4 Of 4)

    Tray 6 lower feedhead kit (W/TAG P-051) 607K09420 SPDH Mylar kit (W/TAG 004) 607K09430 Separation assembly kit (W/TAG 004) NOTE: 097S parts are customer install kits and are shown for reference only. Parts Lists August 2015 PL 31.14 Xerox® WorkCentre® 5890 Family 5-109...
  • Page 111: Pl 31.35 Line 1 Fax Kits

    NOTE: Do not order 497/8K parts. 497/8K parts are customer install kits and are shown for reference only. NOTE: 2. Ensure the system software of the machine is at version 073.xxx.xxx.xxx before installing this fax kit. Parts Lists August 2015 PL 31.35 5-110 Xerox® WorkCentre® 5890 Family...
  • Page 112: Pl 31.40 Line 2 Fax Kits

    NOTE: Do not order 497/8K parts. 497/8K parts are customer install kits and are shown for reference only. NOTE: 2. Ensure the system software of the machine is at version 073.xxx.xxx.xxx before installing this fax kit. Parts Lists August 2015 PL 31.40 Xerox® WorkCentre® 5890 Family 5-111...
  • Page 113: Pl 40.10 Main Drive Module (65-90 Ppm) (1 Of 2)

    Photoreceptor drive motor (MOT91- 010) (P/O PL 40.10 Item 1) – Dowel pin (P/O PL 40.10 Item 1) NOTE: The main drive motor is an integral part of the main drive PWB. Parts Lists August 2015 PL 40.10 5-112 Xerox® WorkCentre® 5890 Family...
  • Page 114: Pl 40.12 Main Drive Module (65-90 Ppm) (2 Of 2)

    40.10 Item 1) – Charge scorotron grid harness (P/O PL 40.10 Item 1) – Auto cleaner harness (P/O PL 40.10 Item 1) – Idler (P/O PL 40.10 Item 1) Parts Lists August 2015 PL 40.12 Xerox® WorkCentre® 5890 Family 5-113...
  • Page 115: Pl 40.15 Main Drive Module (45-55 Ppm) (1 Of 2)

    Mounting bracket (P/O PL 40.15 Item 1) – Photoreceptor drive motor (MOT91- 010) (P/O PL 40.15 Item 1) NOTE: The main drive motor is an integral part of the main drive PWB. Parts Lists August 2015 PL 40.15 5-114 Xerox® WorkCentre® 5890 Family...
  • Page 116: Pl 40.17 Main Drive Module (45-55 Ppm) (2 Of 2)

    (Q91-070) (P/O PL 40.15 Item 1) – Auto cleaner harness (P/O PL 40.15 Item 1) – Charge scorotron harness (P/O PL 40.15 Item 1) – Charge scorotron grid harness (P/O PL 40.15 Item 1) Parts Lists August 2015 PL 40.17 Xerox® WorkCentre® 5890 Family 5-115...
  • Page 117: Pl 60.10 Ros

    (65-90 ppm) – Scanner frame securing bracket (Not Spared) – Scanner module mounting frame (Not Spared) (REP 60.16) – ROS (P/O PL 60.10 Item 4) (REP 60.15) Parts Lists August 2015 PL 60.10 5-116 Xerox® WorkCentre® 5890 Family...
  • Page 118: Pl 60.15 Scanner Module, Cvt/Document Glass

    – SPDH harness guide (P/O PL 60.15 Item 1) (REP 5.19) – Fan bracket (P/O PL 60.15 Item 6) NOTE: Refer to ADJ 60.3 for the optics cleaning procedure. Parts Lists August 2015 PL 60.15 Xerox® WorkCentre® 5890 Family 5-117...
  • Page 119: Pl 60.25 Scan Carriage Assembly

    60.1) – SBC PWB/Scanner PWB data cable (REF: PL 3.22 Item 20) – Pulley flange (P/O PL 60.20 Item NOTE: Refer to ADJ 60.3 for the optics cleaning procedure. Parts Lists August 2015 PL 60.20 5-118 Xerox® WorkCentre® 5890 Family...
  • Page 120 Item 1) – Scanner CCD PWB (P/O PL 60.25 Item 1) – Scan carriage unit (P/O PL 60.25 Item 1) – Scanner LED drive PWB (P/O PL 60.25 Item 1) Parts Lists August 2015 PL 60.25 Xerox® WorkCentre® 5890 Family 5-119...
  • Page 121: Pl 60.30 Side 2 Scan Assembly

    Side 2 LED drive PWB cover (P/O PL 60.30 Item 1) – Not used – Scan carriage unit (P/O PL 60.30 Item 1) 130E19060 Side 2 reg sensor (Q05-343) Parts Lists August 2015 PL 60.30 5-120 Xerox® WorkCentre® 5890 Family...
  • Page 122: Pl 70.10 Tray 1 And 2 Assembly

    Tray 2 assembly (See NOTE) (REP 70.1) – Lift arm bracket (P/O PL 70.10 Item 26, PL 70.10 Item 27) NOTE: For the envelope tray feeding kit, refer to PL 31.13 Item 18. Parts Lists August 2015 PL 70.10 Xerox® WorkCentre® 5890 Family 5-121...
  • Page 123: Pl 70.18 Tray 3 And 4 Assembly (1 Of 2)

    Tray 4 skew bracket (NOTE) – Front short elevator cable (Tray 3) (P/O PL 70.18 Item 10) NOTE: Also part of PL 31.12 Item 12, PL 31.14 Item 3. Parts Lists August 2015 PL 70.18 5-122 Xerox® WorkCentre® 5890 Family...
  • Page 124: Pl 70.19 Tray 3 And 4 Assembly (2 Of 2)

    Tray 4 elevator drives gear coupling (P/O PL 70.18 Item 10) – Spacer (P/O PL 70.18 Item 10) – Tray 4 elevator pulley – Tray 4 elevator gear (P/O PL 70.18 Item 10) Parts Lists August 2015 PL 70.19 Xerox® WorkCentre® 5890 Family 5-123...
  • Page 125: Pl 70.21 Elevator Motor And Control Pwb

    010)/ Tray 4 elevator motor (MOT74-010) 960K84462 HCF control PWB 819E21570 Sensor holder – Tray 3 home sensor (Q73-300)/ Tray 4 home sensor (Q74-300) (P/ O PL 31.13 Item 17) (REP 70.18) Parts Lists August 2015 PL 70.21 5-124 Xerox® WorkCentre® 5890 Family...
  • Page 126: Pl 70.26 Tray 3 And 4 Assembly Covers

    Tray 3 front cover – Castor (Not spared) 822E26820 Right cover – Cover infill 1 (P/O PL 70.26 Item 2) – Cover infill 2 (P/O PL 70.26 Item 2) Parts Lists August 2015 PL 70.26 Xerox® WorkCentre® 5890 Family 5-125...
  • Page 127: Pl 70.30 Bypass Tray And Left Door Assembly

    Middle pre-nip roll spring (Not Spared) NOTE: 1.Refer to PL 80.15 Item 3 for the 45-55 ppm wait sensor. NOTE: 2.HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 70.30 5-126 Xerox® WorkCentre® 5890 Family...
  • Page 128: Pl 70.40 Stand Assembly

    Cover infill 2 (P/O PL 70.40 Item – Cover infill kit (Not Spared) – Left cover (Not Spared) NOTE: Hinge pins (PL 70.40 Item 8) are supplied with the front door. Parts Lists August 2015 PL 70.40 Xerox® WorkCentre® 5890 Family 5-127...
  • Page 129: Pl 70.60 Tray 6 Covers

    Label (Tray 6) (P/O PL 70.60 Item – Label (Max) (P/O PL 70.60 Item 8) – Adjustable castor (P/O PL 31.14 Item 4) NOTE: For use with all tray 6 SEF option kits Parts Lists August 2015 PL 70.60 5-128 Xerox® WorkCentre® 5890 Family...
  • Page 130: Pl 70.62 Tray 6 Base

    – Docking plate assembly (P/O PL 31.11 Item 11) 003K20681 Latch assembly NOTE: This part is can also be ordered as part of a kit PL 31.11 Item 11. Parts Lists August 2015 PL 70.62 Xerox® WorkCentre® 5890 Family 5-129...
  • Page 131: Pl 70.64 Tray 6 Guides

    Adjustment plate (P/O PL 70.64 Item 13) – Docking pin (P/O PL 70.64 Item 13) – Rear guide assembly spring (P/O PL 70.64 Item 12) 038K16403 Rear guide assembly 029K04680 Docking pin assembly Parts Lists August 2015 PL 70.64 5-130 Xerox® WorkCentre® 5890 Family...
  • Page 132: Pl 70.68 Tray 6 Lift Assembly (1 Of 2)

    Elevator rack assembly (REP 70.13) – Upper limit switch actuator (Not Spared) – Tray level drive gear (P/O PL 70.68 Item 25) (REP 70.13) – Actuator spring (Not Spared) Parts Lists August 2015 PL 70.68 Xerox® WorkCentre® 5890 Family 5-131...
  • Page 133: Pl 70.70 Tray 6 Lift Assembly (2 Of 2)

    Lower safety spring (Not Spared) 612W25655 Tray down limit switch screw 815K11380 Infill plate assembly 962K50461 Tray 6 elevator harness 032E29800 Rear elevator tray guide 032E29790 Front elevator tray guide Parts Lists August 2015 PL 70.70 5-132 Xerox® WorkCentre® 5890 Family...
  • Page 134: Pl 80.15 Registration Transport (45-55 Ppm)

    Item 9) (W/TAG 051) NOTE: 1. HFSI. To reset the HFSI count, refer to dC135. NOTE: 2. Sensor reference Q08-110 may also be seen when the tray 6 is present. Parts Lists August 2015 PL 80.15 Xerox® WorkCentre® 5890 Family 5-133...
  • Page 135: Pl 80.17 Registration Transport (65-90 Ppm)

    Drive shaft (P/O PL 80.17 Item 27) – Drive roll repair kit (REF: PL 31.13 Item 9) (W/TAG 051) NOTE: HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 80.17 5-134 Xerox® WorkCentre® 5890 Family...
  • Page 136: Pl 80.20 Duplex Transport (65-90 Ppm)

    Drive roll repair kit (REF: PL 31.13 Item 9) (W/TAG 051) 123E02481 Duplex transport LED (REP 80.48) – LED harness guide (Not Spared) – Duplex transport LED harness (Not Spared) Parts Lists August 2015 PL 80.20 Xerox® WorkCentre® 5890 Family 5-135...
  • Page 137: Pl 80.22 Duplex Transport (45-55 Ppm)

    Drive roll repair kit (REF: PL 31.13 Item 9) (W/TAG 051) 123E02481 Duplex transport LED (REP 80.48) – LED harness guide (Not Spared) – Duplex transport LED harness (Not Spared) Parts Lists August 2015 PL 80.22 5-136 Xerox® WorkCentre® 5890 Family...
  • Page 138: Pl 80.25 Tray 1 And 2 Paper Feed Assembly (1 Of 2)

    Rear transport roll bearing (REP 80.10) 013E37490 Front transport roll bearing (REP 80.10) 059K70070 Transport roll (REP 80.10) 962K64030 Power harness 962K64020 Signal harness 120E36130 Cable holder – Connection harness (Not Spared) Parts Lists August 2015 PL 80.25 Xerox® WorkCentre® 5890 Family 5-137...
  • Page 139: Pl 80.26 Tray 1 And 2 Paper Feed Assembly (2 Of 2)

    Retard roll gate spring – Retard roll gate (P/O PL 80.26 Item – Clutch coupling (P/O PL 80.26 Item 1) (REP 80.29) NOTE: HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 80.26 5-138 Xerox® WorkCentre® 5890 Family...
  • Page 140: Pl 80.32 Tray 3 Paper Feed Assembly

    NOTE: 1.HFSI. To reset the HFSI count, refer to dC135. NOTE: 2. The tray 3 exit sensor is also part of PL 31.13 Item NOTE: 3. Also part of PL 80.36 Item 16. Parts Lists August 2015 PL 80.32 Xerox® WorkCentre® 5890 Family 5-139...
  • Page 141: Pl 80.33 Tray 4 Paper Feed Assembly

    Bracket (P/O PL 80.33 Item 1) NOTE: 1.HFSI. To reset the HFSI count, refer to dC135. NOTE: 2. The HCF exit sensor is part of PL 31.14 Item 10. Parts Lists August 2015 PL 80.33 5-140 Xerox® WorkCentre® 5890 Family...
  • Page 142: Pl 80.36 Tray 3 Transport Assembly

    Transport motor and drives kit – Tray 3 transport brace (Not Spared) NOTE: 1. Also part of PL 31.13 Item 20. NOTE: 2. Also part of PL 31.14 Item 7. Parts Lists August 2015 PL 80.36 Xerox® WorkCentre® 5890 Family 5-141...
  • Page 143: Pl 80.40 Tray 6 Feed Assembly (1 Of 3)

    962K50475 Elevator motor harness 962K63351 IOT to tray 6 harness – Not used – Feed/elevator motor harness (Not Spared) – Elevator harness shield (Not Spared) 007K14401 Gear 30T bearing Parts Lists August 2015 PL 80.40 5-142 Xerox® WorkCentre® 5890 Family...
  • Page 144: Pl 80.45 Tray 6 Feed Assembly (2 Of 3)

    NOTE: 2. Replaces the rolls installed with the feed roll retrofit kit, PL 80.45 Item 20. NOTE: 3. HFSI. To reset the HFSI count, refer to dC135. Parts Lists August 2015 PL 80.45 Xerox® WorkCentre® 5890 Family 5-143...
  • Page 145: Pl 80.47 Tray 6 Feed Assembly (3 Of 3)

    Actuator pivot shaft bearing (P/O PL 80.47 Item 1) – Retard shield (P/O PL 31.14 Item 14) (W/TAG P-051) (ADJ 70.5) NOTE: Also supplied as part of PL 80.45 Item 20. Parts Lists August 2015 PL 80.47 5-144 Xerox® WorkCentre® 5890 Family...
  • Page 146: Pl 90.10 Waste Toner Bottle Assembly

    Waste toner door switch (S93-380) (REF: PL 40.10 Item 8, PL 40.15 Item 8) – Sensor cover (Not Spared) 848E96690 Toner cover NOTE: Refer to REP 90.1 for the waste toner bottle assembly. Parts Lists August 2015 PL 90.10 Xerox® WorkCentre® 5890 Family 5-145...
  • Page 147: Pl 90.15 Developer Assembly (65-90 Ppm)

    NOTE: 2. The main drive gear PL 90.15 Item 16 and developer drive gear/pulley PL 40.12 Item 17, must always be replaced as a pair. Parts Lists August 2015 PL 90.15 5-146 Xerox® WorkCentre® 5890 Family...
  • Page 148: Pl 90.17 Developer Assembly (45-55 Ppm)

    NOTE: 1. To remove and replenish the developer material, refer to the developer charge kit, PL 90.17 Item 25. NOTE: 2. A waste toner bottle, PL 90.10 Item 1 is supplied with the toner cartridges. Parts Lists August 2015 PL 90.17 Xerox® WorkCentre® 5890 Family 5-147...
  • Page 149: Pl 90.20 Xerographic Module And Short Paper Path Assembly

    NOTE: 1. A transfer/detack corotron PL 90.20 Item 8 is supplied with the xerographic module. NOTE: 2. For the charge scorotron and the charge scorotron grid harnesses, refer to PL 40.17 or PL 40.12. Parts Lists August 2015 PL 90.20 5-148 Xerox® WorkCentre® 5890 Family...
  • Page 150: Pl 90.25 Ozone Fan And Photoreceptor Fan

    – Magnet (P/O PL 90.25 Item 2) – Photoreceptor duct (P/O PL 90.25 Item 6) 127K53200 Photoreceptor fan assembly – Fan (P/O PL 90.25 Item 6) 054E33001 Lower duct Parts Lists August 2015 PL 90.25 Xerox® WorkCentre® 5890 Family 5-149...
  • Page 151: Common Hardware

    Screw M4x10 Self Tapping – Screw M3x5.5 Machine – Screw M3x5 Machine – Screw M3x9 Self Tapping – E-Clip M3.5 – Nut M3 – Screw M3x5.5 Taptite – Nut M3 Parts Lists August 2015 Common Hardware 5-150 Xerox® WorkCentre® 5890 Family...
  • Page 152 – M4 x 5.5 Screw/Machine/Pozi/Wash Hd Brass – M3x16 Screw/Machine/Pozi/Pan Hd – KL Clip M4 – Screw M4 x 25 Self Tapping – KL Clip M7 – E-clip M3 Parts Lists August 2015 Common Hardware Xerox® WorkCentre® 5890 Family 5-151...
  • Page 153 Parts Lists August 2015 Common Hardware 5-152 Xerox® WorkCentre® 5890 Family...