ESAB Origo Mig C420 PRO Instruction Manual
ESAB Origo Mig C420 PRO Instruction Manual

ESAB Origo Mig C420 PRO Instruction Manual

Step-controlled compact welding power source
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GB
Origo™
Mig C420 PRO
Instruction manual
0463 272 001 GB 20110823
Valid for serial no. 627-xxx-xxxx, 120-xxx-xxxx

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Summary of Contents for ESAB Origo Mig C420 PRO

  • Page 1 Origo™ Mig C420 PRO Instruction manual 0463 272 001 GB 20110823 Valid for serial no. 627-xxx-xxxx, 120-xxx-xxxx...
  • Page 2 - 2 -...
  • Page 3: Table Of Contents

    1 SAFETY ............2 INTRODUCTION .
  • Page 4: Safety

    SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob­...
  • Page 5 A equipment in those locations, due to conducted as well as radiated disturbances. CAUTION Read and understand the instruction manual before installing or operating. CAUTION This product is solely intended for arc welding. - 5 - © ESAB AB 2011 bc24de...
  • Page 6: Introduction

    As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. INTRODUCTION The Mig C420 PRO is a step-controlled compact welding power source incorporating wire feed mechanism intended for MIG/MAG welding with solid wires of steel, stainless steel or aluminium, and cored wires with or without shielding gas.
  • Page 7: Technical Data

    1200 W at 25° C 1l/min 3,5 bar Coolant ESAB's ready mixed coolant Coolant quantity 5,5 l Duty cycle The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading.
  • Page 8: Installation

    Position the welding power in source such a way that its cooling air inlets and outlets are not obstructed. WARNING Straps must be used when lifting the power source. The handle is only intended for pulling it. Assembly of components - 8 - © ESAB AB 2011 bc24de...
  • Page 9: Warning

    Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data - 9 - © ESAB AB 2011 bc24de...
  • Page 10: Operation

    WARNING Secure the equipment - particularly if the ground is uneven or sloping. - 10 - © ESAB AB 2011 bc24de...
  • Page 11: Connection And Control Devices

    Connection for return cable (-), high inductance * Indicating loss of coolant, only when water flow guard is used, see point 5.5 ** ELP = ESAB Logic Pump, see point 5.4. *** NOTE! Digital instrument V/A only available on certain models. Start When switched on, indicator lamps [4,5] are on for 2 seconds.
  • Page 12: Overheating Protection

    It resets automatically when the temperature falls down. Water connection The Mig C420w PRO has a sensor ELP, ESAB Logic Pump, which senses whether the water hoses of the welding gun are connected. When a water-cooled welding gun is connected, the water pump is active.
  • Page 13: Polarity Change

    When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed rollers should slip. If you hold the gun approx. 50 mm from the piece of wood, the wire should be fed out and bend (fig. 2). - 13 - © ESAB AB 2011 bc24de...
  • Page 14: Replacing And Inserting Wire

    19. This should be done more frequently in dirty environments. Otherwise the air inlet/outlet may become blocked and cause overheating. To avoid this you can use an airfilter. The airfilter is an accessory. Order number can be found on page 26. - 14 - © ESAB AB 2011 bc24de...
  • Page 15: Topping Up The Coolant

    Turn the springs counter-clockwise to increase the braking torque. NB: Turn both springs the same amount. Topping up the coolant ESAB's ready mixed coolant is recommended for use. See accessories on page 26. Note! Coolant must be topped up if connecting a Push-Pull welding gun that is 6 meters in length or longer.
  • Page 16: Fault Tracing

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.
  • Page 17 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 17 - notes...
  • Page 18 Cleaning - 18 - bc24clean...
  • Page 19 - 19 - © ESAB AB 2011 bc24clean...
  • Page 20: Diagram

    Diagram - 20 - © ESAB AB 2011 bc24e...
  • Page 21 - 21 - © ESAB AB 2011 bc24e...
  • Page 22: Order Number

    Mig C420w PRO 400−415V 3~50Hz; with water cooler and digital instrument 0349 300 538 Origo Mig C420 PRO Spare parts list The spare parts list is available on the Internet at www.esab.com - 22 - © ESAB AB 2011 bc24o...
  • Page 23 - 23 -...
  • Page 24: Wear Parts

    In order to weld with aluminium wires, proper rollers, nozzles and liners for aluminium wires MUST be used. It is recommended to use 3m long welding gun for aluminium wires, equipped with appropriate wear parts. - 24 - © ESAB AB 2011 bc24w...
  • Page 25 Mig C420 PRO - 25 - © ESAB AB 2011 bc24w...
  • Page 26: Accessories

    0349 483 296 Filter ......0349 302 252 - 26 - © ESAB AB 2011 bc24a...
  • Page 27 MXH 400w PP - 6,0m ..... 0700 200 015 MXH 400w PP - 10,0m ....0700 200 016 - 27 - © ESAB AB 2011 bc24a...
  • Page 28 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...

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