Related Manuals for Schiller BOBCAT XRZ FR651V KAW
Summary of Contents for Schiller BOBCAT XRZ FR651V KAW
- Page 1 ® MOWERS 942610 BOBCAT XRZ FR651V KAW W/48 SIDE DISCHARGE 942611 BOBCAT XRZ FR691V KAW W/52 SIDE DISCHARGE 942612 BOBCAT XRZ FR730V KAW W/61 SIDE DISCHARGE...
- Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of its The engine exhaust from this product constituents are known to the State of contains chemicals known to the State California to cause cancer, birth defects of California to cause cancer, birth and other reproductive harm.
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Page 3: Table Of Contents
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. -
Page 4: Safety
Schiller of hazard seriousness. These words appear in this Grounds Care, Inc. Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc.machines. For your safety and... - Page 5 SAFETY PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your All rotary lawnmowers are potentially factory representative for...
- Page 6 SAFETY Machine preparation Starting Check operator presence interlock system and Start only according to instructions in this manual brake operation. Adjust or repair any problems or on the machine. before using. Before attempting to start the engine, make sure: Do not tamper with or defeat safety devices. - the parking brake is on;...
- Page 7 SAFETY Interrupting operation Mowing slopes WARNING Before leaving the operator's position: Slopes are a major factor in loss-of-control and tip over - Park on level ground. accidents that sometimes lead - Disengage the PTO. to severe injury or death. All - Set the parking brake.
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Page 8: Maintenance Safety
SAFETY MAINTENANCE SAFETY Blades WARNING In general Mower blades are sharp and can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results. blade(s) or wear gloves. -
Page 9: Jump Starting
SAFETY BATTERY JUMP STARTING WARNING Battery acid is caustic and fumes 1. Be sure the jumper cables are in good condition. are explosive and can cause Turn off the ignition and all electrical accessories serious injury or death. on both machines. To reduce the risk of personal 2. - Page 10 SET UP INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
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Page 11: Setup Instructions
SETUP INSTRUCTIONS 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. After running for one hour, let hydraulic system oil cool. -
Page 12: Labels
LABELS 4165615 4165616 4168477... - Page 13 LABELS OPERATOR'S MANUAL TRANSPORT IS LOCATED UNDERNEATH THE SEAT. 4168517 2 BLADES 3 BLADES DECK SIZE BELT P/N BLADE P/N 42 IN (1067mm) 4171677 112111-03 UP TO LOCK 48 IN (1220mm) 4169566 112111-01 DOWN TO RELEASE 52 IN (1320mm) 4169640 112111-02 61 IN (1550mm) 4163569...
- Page 14 LABELS BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON.
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Page 15: Controls
CONTROLS KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START. - Page 16 CONTROLS FOOT PEDAL LIFT LEVER (F) - Used to raise the cutterdeck for curb climbing, blade changing and lifting the deck close to the transport position. To return to preset height of cut, lower foot pedal until latch lever E contacts height of cut pin A. TRANSPORT LATCH LEVER (T) - Used to secure the cutterdeck in transport position.
- Page 17 CONTROLS NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the traction levers into reverse. When the levers are released in reverse, spring tension will slowly return them to the neutral position. STEERING - To steer, move one lever forward and one back.
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Page 18: Controls
CONTROLS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat. -
Page 19: Pre-Operation Check List
PRE-OPERATION CHECK LIST PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition. -
Page 20: Operation
OPERATION FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Refer to engine manual. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position. - Page 21 OPERATION OPERATING NOTES - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained.
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Page 22: Operation
OPERATION CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. ROTATING BLADES 4. Turn the blades on by pulling up on the PTO –... -
Page 23: Maintenance Chart
MAINTENANCE CHART Maintenance is an ongoing job. These intervals are maximum times between maintenance operations. Perform more often under sever conditions. MAINTENANCE FIRST 5 FIRST 100 BEFORE EVERY EVERY EVERY EVERY YEARLY OPERATION HOURS HOURS EACH USE HOURS HOURS HOURS HOURS ENGINE Consult the engine manual for additional information and instructions. -
Page 24: Maintenance Record
MAINTENANCE RECORD NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f... -
Page 25: Maintenance
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. Hardware Tighten any nuts and bolts found loose. - Page 26 MAINTENANCE LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year) NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication.
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Page 27: Engine Oil
MAINTENANCE ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient. - Page 28 MAINTENANCE AIR CLEANER KAWASAKI MODELS: Clean and replace the air cleaner element as speci- fied in the service chart. Uneven running, lack of power or black exhaust may indicate a dirty air cleaner. KAWASAKI MODELS To replace air cleaner: 1. Lift cover A. 2.
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Page 29: Engine Cooling
MAINTENANCE ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen V. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual. - Page 30 MAINTENANCE TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair.
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Page 31: Maintenance
Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous. -
Page 32: Adjustments
ADJUSTMENTS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8". - Page 33 ADJUSTMENTS PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON. Attempt to move the machine forward and backward by pushing it.
- Page 34 ADJUSTMENTS HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks. 2.
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Page 35: Belt Replacement
BELT REPLACEMENT NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate. 2. Set the cutterdeck in a middle height-of-cut posi- tion. - Page 36 BELT REPLACEMENT HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M. Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P. Use the ratchet to rotate it enough to remove the transaxle drive belt.
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Page 37: Parts Section
PARTS SECTION PARTS SECTION... -
Page 38: Frame-Engine/Clutch Assy
FRAME-ENGINE/CLUTCH ASSY FIGURE 1... - Page 39 FRAME-ENGINE/CLUTCH ASSY FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4169086 ENGINE-FR730V KAW 4166966 ENGINE-FR651V KAW 4166965 ENGINE-FR691V KAW 4168368 FILTER-FUEL 4164537 FILTER-OIL 4167145 FILTER-AIR 4164385 MUFFLER -KAW 64152-23 1/4-20X3/8 LG SP SCREW 38665 SOLENOID 38304-03 BRG-FLANGED PLASTIC 2721331.7 WLDMT-CLUTCH STOP 64265-04...
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Page 40: Transaxle Assy
TRANSAXLE ASSY FIGURE 2 RIGHT TRANSAXLE PULLEY LEFT TRANSAXLE PULLEY BELT DETAIL... -
Page 41: Transaxle Assy ............................................... Figure 2
TRANSAXLE ASSY FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168630 S-FRAME , 61" W/ LABELS 4168629 S-FRAME , 48" &52" W/ LBLS 21 4143636 BELT-TRANSAXLE 22 4163264-01 ADAPTER-90 #6 ORB/#6 ORB 4169277 ASSY-WHEEL, 22 X 11.0-4 PLY 2 23* 4163772-01 GUARD-FILTER RH 4169277-01 TIRE-22X11.0-10 4PLY 24 64123-12... -
Page 42: Fuel Tank & Control Panel
FUEL TANK & CONTROL PANEL FIGURE 3 16 23... - Page 43 FUEL TANK& CONTROL PANEL FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168630 S-FRAME , 61" W/ LABELS 4168629 S-FRAME , 48" &52" W/ LBLS 4168220 TANK-BATTERY RH 4168219 TANK-FUEL LH 4171099 BATTERY 4171973 CHARGER-BATTERY, AGM 4168634 S-CONTROL PANEL 128010-03 S-COVERED KEY 128010-01...
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Page 44: Bumper, Fuel Valve & Cover Plate
BUMPER, FUEL VALVE & COVER PLATE FIGURE 4... - Page 45 BUMPER, FUEL VALVE & COVER PLATE FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168630 S-FRAME 61" W/LABS 4168629 S-FRAME 48"/52"M W/LABS 4168219 TANK-BATTERY RH 4168220 TANK-FUEL LH 64006-03 LOCKWSHR-3/8 HELICAL 4168454.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-009 HOSE-1/4 FUEL LINE 28" 4168179.7 BRKT-TANK MOUNT 4165291...
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Page 46: Deck Lift Assembly
DECK LIFT ASSEMBLY FIGURE 5... - Page 47 DECK LIFT ASSEMBLY FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168629 S-FRAME, 48/52" W/LABELS 4168630 S-FRAME, 61" W/LABELS 64144-03 SNAP RING-7/8" 64123-39 BLT-HEX 1/2-13 X 1-1/4 64268-03 NUT-FL NYLON LOCK 3/8-16 64123-87 BLT-HEX 3/8-16 1-3/4 4168335 SPACER-TANSPORT RELEASE 1 64141-4 NUT-WLF 3/8-16 4169229.2...
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Page 48: Caster Assembly
CASTER ASSEMBLY FIGURE 6... - Page 49 CASTER ASSEMBLY FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168629 S-FRAME W/LABS, 48"-52" 4168630 S-FRAME W/LABS, 61" 4168439 DUST COVER 4168424 ZERK-1/4-28 64163-64 WSHR 1.015X1.500X14GA 64163-112 WSHR-1.015 X 1.860 X 14GA 64144-24 SNAP RING 1.00 EXT 2722230-02 SPANNER-13" WHEEL 2722228 WHEEL-13X5.00-6 4171866.7...
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Page 50: Kickplate/Seat Assembly
KICKPLATE/SEAT ASSEMBLY FIGURE 7... - Page 51 KICKPLATE/SEAT ASSEMBLY FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168629 S-FRAME W/LABS, 48"-52" 32 64262-011 BLT-FLG HD 3/8-16X1 4168630 S-FRAME W/LABS, 61" 33* 4169174-04 KIT-ARM RH & LH (INCLUDES ITEMS 37 & 38) 4169174 SEAT ASSEMBLY (INCLUDES ITEMS 35-39) 34 4167063-02 COVER-BACK, VINYL 35 4167063-03...
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Page 52: Steering
STEERING FIGURE 8 21 22... -
Page 53: Steering ............................................................ Figure 8
STEERING FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168629 S-FRAME W/ LABS, 48/52" 4168630 S-FRAME W/ LABS, 61" 4156464 TRANSAXLE-LH 4156465 TRANSAXLE-RH 64025-03 NUT-HEX 5/24 64229-02 NUT-NYLON LOCK 5/16-18 64262-006 BLT-FLG HD 5/16-18 X 3/4 4171278 PLT-CONTROL BOX, LH 4171279 PLT-CONTROL BOX, RH 4165499... -
Page 54: Parking Brake
PARKING BRAKE FIGURE 9... -
Page 55: Parking Brake ................................................. Figure 9
PARKING BRAKE FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168629 WLDMT-FRAME, 48/52" 4168630 S-FRAME W/ LABS, 61" 4148698.7 LINK-DUMP VALVE 4156464 TRANSAXLE-LH 4156465 TRANSAXLE-RH 64018-42 BLT-CRG, 1/4-20 X 1 64229-01 NUT-NYLON LOCK 1/4-20 2720977 SPRING-COMPRESSION 64123-54 BLT-HEX 5/16-18 X .75 4168162 LEVER-BRAKE, WIRE-FORM 1 4168171... -
Page 56: Wire Harness
WIRE HARNESS FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND OIL PRESS PURPLE CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE TO SOLENOID (2) PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE DARK BLUE BLACK GREEN... -
Page 57: Wire Harness ................................................... Figure 10
WIRE HARNESS FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168406 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4168452 METER-HOUR 4168492 CABLE-BATT 4 GA RED 29" 128010 SWITCH, KEY 2722325 RELAY-40AMP SEALED 2188154 MODULE-DELAY... -
Page 58: 42" Side Discharge
48" SIDE DISCHARGE FIGURE 11... -
Page 59: Side Discharge ......................................... Figure 11
48" SIDE DISCHARGE FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4169594 S-DECKDECK 48 W/LABS 45 4168131 CHUTE-RUBBER ASSY 113086 SPACER 46 4165252.7 HINGE-CHUTE RUBBER 64163-19 WSHR-33/64 X 1-1/4X12 47 4168561 ROLLER-5X2.75 CENTERED 4169255 SPACER-IDLER, PIVOT 48 4169383.7 PLT-DECK HEIGHT LINK 64123-15 BLT-HEX 3/8-16X3/4... -
Page 60: 52" Side Discharge
52" SIDE DISCHARGE FIGURE 12... -
Page 61: Side Discharge- ........................................ Figure 12
52" SIDE DISCHARGE FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4169581 S-CUTTERDECK, 52IN 45 4168131 CHUTE-RUBBER ASSY 113086 SPACER 46 4165252.7 HINGE-CHUTE RUBBER 64163-19 WSHR-33/64 X 1-1/4X12 47 4168561 ROLLER-5X2.75 CENTERED 4169255 SPACER-IDLER, PIVOT 48 4169383.7 PLT-DECK HEIGHT LINK 64123-15 BLT-HEX 3/8-16X3/4 49 64141-2... -
Page 62: 61" Side Discharge
61" SIDE DISCHARGE FIGURE 13... -
Page 63: Side Discharge ......................................... Figure 13
61" SIDE DISCHARGE FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4169595 S-CUTTERDECK, 61IN 45 4168131 CHUTE-RUBBER ASSY 4163802-01 WSHR-.516IDX2.00ODX.250 46 4165252.7 HINGE-CHUTE RUBBER 64163-19 WSHR-33/64 X 1-1/4X12 47 4168561 ROLLER-5X2.75 CENTERED 64018-7 BLT-CRG 3/8-16X1-1/4 48 4169383.7 PLT-DECK HEIGHT LINK 64123-15 BLT-HEX 3/8-16X3/4 49 64141-2... -
Page 64: Decals-Powerunit
DECALS-POWERUNIT FIGURE 14 16, 21 UNDER SEAT UNDER FOOT PLATE UNDER BELT COVERS... -
Page 65: Decals-Powerunit ......................................... Figure 14
DECALS-POWERUNIT FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168477 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4167088 MAT-FOOTPLT UPPER RH 4167087 MAT-FOOTPLT UPPER LH 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4167203 LABEL-PARKING BRAKE 4168522 LABEL-CLAW MARKS 10 4165610 LABEL-WARNING 11 4164269... -
Page 66: Johnson Creek, Wi
SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 ©Schiller Grounds Care, Inc. 2010 www.schillergc.com...
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