HEAT GLO RHW-415 Owner's Manual

Woodburning fireplace

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Models:
RHW-415
RHW-485, RHW-485H
Woodburning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth
& Home Technologies suggests NFI certifi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
Keep children away.
CAREFULLY SUPERVISE children in same room
as fi replace.
Alert children and adults to hazards of high
temperatures.
Keep clothing, furniture, draperies and other
combustibles away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
Do not install unvented gas logs.
1

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Summary of Contents for HEAT GLO RHW-415

  • Page 1 For use with solid wood fuel or decorative or factory-trained professionals, or technicians gas appliance only. supervised by an NFI certified • Do not install unvented gas logs. professional. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 2 DECORATIVE GAS APPLIANCE IN THE FIREPLACE, CONTACT: HEARTH & HOME TECHNOLOGIES INC., ADJUST DAMPER TO THE FULLY OPEN POSITION. 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 3: Table Of Contents

    A. Gas Log/Lighter Provisions ....24 Note: An arrow ( ) found in the text signifi es change in content. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 4: Listing And Code Approvals

    Hearth & Home Technologies. Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 5: Getting Started

    Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fi replaces in basements. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 6 Consider the fi replace location relative to fl oor and ceiling and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Outside Air Intake Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 7: Typical Fireplace System

    V-shaped standoffs (spacers) Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.2 Typical Fireplace System Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 8: Tools And Supplies Needed

    Read all the instructions before starting the installation. Follow these instructions carefully during the • Keep fi replace dry. installation to ensure maximum safety and benefi t. • Mold or rust may cause odors. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 9: Framing And Clearances

    71-1/2 35-3/4 15-3/4 50-5/8 RHW-415 1194 1092 1816 1286 1092 77-1/2 38-7/8 54-7/8 RHW-485 1346 1245 1969 1394 1245 Figure 3.1 Fireplace Locations Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 10: Clearances

    3/4 in. (19 mm) to side of appliance 0 in. (except at nailing flanges where it is 1/2 in. [13 mm]) to floor Figure 3.2 Clearances to Combustible Materials Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 11: Sidewalls/Surrounds

    Use only noncombustible (1055 mm) material below the top of the front standoffs. 23 in. (584 mm) Model # RHW-415 1092 RHW-485 1245 Figure 3.4 Framing the Fireplace Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 12: Construct The Chase

    • Maximum unsupported chimney above roof 6 ft (1.83 m) Figure 3.5 Chase Assembly Note: A maximum of two pairs of offsets and returns may be used. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 13: Installation Of Fireplace

    The outside air kit is installed on the left hand side of the fi replace. See Figure 4.4 for handle location/operation. Flexible Duct (not supplied) 2 Wire Ties Outside Outside Air Collar Air Shield Figure 4.1 Outside Air Installation Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 14 Figure 4.3 Outside Combustion Air Placement Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 15: Secure The Fireplace

    fi replace opening for square. Measure diagonal dis- tances of the opening to make sure they are equal. If they are not, continue to shim the fi replace until those diagonals are equal. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 16: Chimney Assembly

    NOTE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 17: Chimney Requirements

    • Do NOT connect to any air distribution duct or SL318 16-3/4 system. SL324 22-3/4 SL336 34-3/4 SL348 46-3/4 1187 * Dimensions refl ect effective height. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 18: Using Offsets/Returns

    Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective are two SL312s. length is built into this chart. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 19: Assemble The Chimney Sections

    fl oor or every 10 ft (3.05 m) of clear space. • Use same dimensional lumber as joists. Ceiling fi restop slows spread of fi re and reduces cold air infi ltration. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 20: Install The Attic Insulation Shield

    • Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints. Keep chimney sections from separating or twisting. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 21: Complete The Enclosure

    If a roof fl ashing is to be used, install the roof fl ashing appropriate to the roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap. Figure 6.3 Ceiling/Attic Construction Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 22: Chase Top

    2 in. (51 mm) min. 14-1/2 in. (368mm) max. Top of Pipe 1-1/2 in. (38 mm) min. overlap Figure 6.6 Installing a TR342 Round Telescoping Termination Cap Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 23 2 - 6 in. chase (51-152 mm) 2 in. (51 mm) (metal or masonry) SL pipe typical inner flue Figure 6.10 Installing a European Copper Series Termination Cap (CT3-King shown) Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 24: Accessories

    Repack beyond 4 in. (102 mm) Insulation from fireplace side. Knockout 4 in. (102 mm) Figure 7.1 Gas Line Installation Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 25: Finishing

    Common Brick 0.20 5-7/8 in. Ceramic Tile 12.50 0.08 14-5/8 in. Figure 8.3 Hearth Extension Dimensions Armstrong Privacy Plus Marble 14.3-20.0 0.07-0.05 16-5/8 in. - 23-3/8 in. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 26: Finishing Material

    Top of Fireplace Outside Fireplace Model # Opening Dimensions Opening 6 in. (152 mm) min. RHW-415 1067 RHW-485 1067 1219 Figure 8.4 Mantel Specifi cations Figure 8.5 Sidewalls/Surrounds Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 27: Operating Instructions

    Do not install unvented gas logs. maintain the system in top operating condition. Damper Control Close Open Outside Air Kit Control Open Close Figure 9.1 General Operating Parts Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 28: Outside Air

    • Doors must be fully opened or fully closed when operating fi replace. Partially opened doors may draw fl ame, smoke or heat from fi replace. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 29: Grate

    This sounds ridiculous but that is exactly what you are • Closer than required clearances to doing if you burn unseasoned wood. combustibles to fi replace. • Within space required for loading or ash removal. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 30: Starting A Fire

    Combustible materials may ignite. fi replace and the refractory and paint to cure. You may notice an industrial odor the fi rst few fi res. This is consid- ered normal. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 31: Troubleshooting

    Creosote buildup in flue? Air register from furnace near fireplace? Damper closed? Doors opening and closing? Outside air Window closed closed? for start-up? Figure 10.1 Factory-built Fireplaces: Troubleshooting Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 32: Diagnostics And Problem Solving

    2 years. How much heat output do you • Unrealistic expectations Explanation of decorative nature of fi replace; suggestion of expect? approved fi replace insert. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 33 Is the chimney clean? • No: Creosote odor Have chimney cleaned. • Yes: Damper closed too early Wait until fi re completely out before closing damper. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 34: Maintenance And Servicing The Fireplace

    European Copper Series TR344/TR342 Square Square Terra Cotta Termination Cap Round Termination Cap Termination Cap Termination Caps (CT3-King shown) Termination Cap Figure 11.1 Chimney & Termination Cap Cleaning Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 35: Maintenance Task List

    Failure to replace damaged components and make conduct a minimum of an NFPA 211 Level 2 inspection proper repairs creates risk of fi re. of the chimney. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 36: Reference Materials

    (108 mm) (191 mm) (108 mm) (206 mm) 13-1/2 in. 13-1/2 in. (343 mm) (343 mm) Model # 28-1/4 14-1/8 RHW-415 1067 30-7/8 15-1/2 RHW-485 1067 1219 Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 37: Fireplace Components

    HX3 Hearth Extension 1/2 in. Traditional Brick Pattern Refractory (13 mm) 66 in. (1676 mm) 20 in. (508 mm) HX4 Hearth Extension 1/2 in. (13 mm) Herringbone Pattern Refractory Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 38: Chimney Components

    4-3/4 in. (121 mm) (133 mm) Diameter 4 in. (102 mm) Effective Height 10-1/2 in. 10-1/2 in. (267 mm) (267 mm) SL3 Chimney Stabilizer CAK4A Chimney Air Kit Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 39 24-5/8 in. (625 mm) 2 in. (51 mm) 31 in. (787 mm) JB877 Chimney Joint Band RF371 Roof Flashing 10-1/2 in. (267 mm) CB876 Chimney Joint Band Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 40 16-1/4 in. (413 mm) Catalog # 22 in. LDS33 8-1/2 (559 mm) LDS46 1219 1829 8-1/2 23-1/8 in. (587 mm) 18 in. (457 mm) TS345/TS345P Square Termination Cap Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 41 CT3-Bishop 16 in. (406 mm) 21 in. (533 mm) 31-7/8 in. (810 mm) 24-3/4 in. (629 mm) 18 in. 20-5/8 in. (457 mm) (524 mm) CT3-Knight CT3-Pawn Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 42 Minimum height is established with the bottom of the termination cap 7 in. above the chase top. Minimum height must increase accordingly for any height above 7 in. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 43 This page intentionally left blank. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 44: Service Parts

    D. Service Parts RHW-485 Service Parts Beginning Manufacturing Date: N/A Exploded Parts Diagram Ending Manufacturing Date: Active RHW-485 Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 45 Smoke Defl ector Smoke Shield 35221 Smoke Shield Assembly Standoff, Top 13433 Starter Section 22069B Strip Protector 18320 Damper Repair Kit 4010-001 Herringbone refractory option available week 03/04 Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 46 This page intentionally left blank. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 47: Limited Warranty

    HHT reserves the right to make changes at anytime, without notice, in design, material, specifi cations and prices and the right to discontinue styles and products. • UNDERWRITERS LABORATORIES FILE NO. MH5850 Jan 2003 Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...
  • Page 48: Contact Information

    6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05...

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