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IDEAL 5222 Digicut Operating Instructions Manual

Guillotines
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GB Operating Instructions
IDEAL 5222 DIGICUT

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Summary of Contents for IDEAL 5222 Digicut

  • Page 1 Guillotines GB Operating Instructions IDEAL 5222 DIGICUT...
  • Page 2 • • Safety precautions IDEAL 5222 DIGICUT Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions. The operating instructions must always be available.
  • Page 3 5222 DIGICUT • • Safety precautions Keine Bedienung durch Kinder! GB Children must not operate the machine! Pas d‘utilisation par un enfant! Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! No dejar que la utilicen los niños! Installera maskinen utom räckhåll för barn!
  • Page 4 5222 DIGICUT • • Safety precautions IDEAL 5222 DIGICUT Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 29 und 31). Warnung! Verletzungsgefahr! GB Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 29 and 31).
  • Page 5 5222 DIGICUT • • Safety precautions DK Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 29 og 31) FARE! Risiko for legemlig beskadigelse. Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz.
  • Page 6 5222 DIGICUT • • Safety precautions IDEAL 5222 DIGICUT Keine harten und splitternden Materialien schneiden! GB Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections est interdite! Snij geen harde materialen of materiaal dat kan splinteren!
  • Page 7 5222 DIGICUT • • Safety precautions The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade. Disconnect from the mains before starting any...
  • Page 8 5222 DIGICUT • • Safety precautions IDEAL 5222 DIGICUT All components which could endanger the operator are covered by a guard (A)! Do not operate the machine without the following safety devices: • Panels, tightly screwed (A). • Safety beam guard (B).
  • Page 9 5222 DIGICUT • • Safety precautions Protect mains cable against heat, oil and sharp edges! Connect the power cord to a single phase socket. 230 V / 16 A 115 V / 20 A Ensure free access to mains! -9 -...
  • Page 10 5222 DIGICUT • • Safety precautions IDEAL 5222 DIGICUT When not in use for a longer period switch off. (Main switch to "0"). Danger! Blade must always be covered by the pressing bar Clamping Blade - 10 -...
  • Page 11 5222 DIGICUT • • Installation The machine is delivered ready for operation. 4 strong people are required to lift the machine from the pallet. Side tables, left and right, (A) are available as accessories. Attach the side tables to the front table so that the upper surface is level.
  • Page 12 5222 DIGICUT • • Installation IDEAL 5222 DIGICUT Plug into socket. - 12 -...
  • Page 13 5222 DIGICUT • • Operation It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use. • All covers have to be mounted (A).
  • Page 14 5222 DIGICUT • • Operation IDEAL 5222 DIGICUT Position the main switch to "I" (A). Insert the key for the control system and move it to the right (B). Press button (C). Machine will automatically go to the start position.
  • Page 15 5222 DIGICUT • • Operation Optical cutting line indicator: Optical cutting red line (A) that indicates the position of the cut. Blade cuts on the front edge (B) of the light beam. Mechanical cutting line indicator: The clamp (C) can be used as cutting line indicator for cutting.
  • Page 16 5222 DIGICUT • • Operation IDEAL 5222 DIGICUT False clamp plate: A clamp plate (A) is fitted to the machine to prevent pressure marks on sensitive material. To dismount: • Remove the clamp plate (A) by turning the screwdriver (found in tool box) in the space between the clamp and clamp plate.
  • Page 17 5222 DIGICUT • • Operation The clamp moves automatically when cutting is activated. The paper can be pressed in advance, with the foot pedal (A). Cutting activation: Press both buttons of the two-handed control system (A) simultaneously and keep them pressed until the paper is completely cut.
  • Page 18 5222 DIGICUT • • Operation IDEAL 5222 DIGICUT Operating elements - Safety light beam - Safety two-handed control system clamping and cutting - Overload switch (blade drive/backgauge drive) - Backgauge control - Foot pedal - Main switch - Hand-wheel for backgauge setting...
  • Page 19 5222 DIGICUT • • Operation Start machine • Main switch to position "I", insert the key for the control panel and turn it to the right. • Press button backgauge moves to the rear and searches for the reference position, wait until a measurement is shown in the display (52 cm or 20,47 inches).
  • Page 20 5222 DIGICUT • • Operation IDEAL 5222 DIGICUT Multiple cut There are 2 multiple cuts to choose from. 1.Option: backgauge moves automatically after each cut. 2.Option: backgauge is moved by pressing button after each cut. Multiple cut function (automatic) • Press the LED "M"...
  • Page 21 5222 DIGICUT • • Operation Eject function If button is pressed instead of button after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting. Adjust the eject-dimension •...
  • Page 22 5222 DIGICUT • • Operation IDEAL 5222 DIGICUT Programming This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with the button "...
  • Page 23 5222 DIGICUT • • Operation Eject function program The eject function can be added each time a measurement is entered and ejects before advancing to the next measurement. An eject at the end of a program must be programmed in the first step at the program.
  • Page 24 5222 DIGICUT • • Operation IDEAL 5222 DIGICUT Programming of multiple cut dimension • Press " " appears on the display. • Enter program number 01 ... 99. Top number on display = program number. Lower number = program step.
  • Page 25 5222 DIGICUT • • Operation Working with programs • Press " " appears on the display • Enter program number 01 ... 99 With the button you are able to change between several program steps. With the backgauge moves to the indicated dimension.
  • Page 26 5222 DIGICUT • • Blade and cutting stick replacement IDEAL 5222 DIGICUT If the cutting quality decreases: • Check the cutting depth (see page 34). • Check the cutting stick (see page 30). • Replace or grind the blade (see page 26 - 34).
  • Page 27 5222 DIGICUT • • Blade and cutting stick replacement Turn the blade depth adjustment screw to the left until it stops. (Screwdriver found in tool set (A). Lower the blade by pressing both cutting buttons (1.). Keep one button pressed and turn off the main switch (2.).
  • Page 28 5222 DIGICUT • • Blade and cutting stick replacement IDEAL 5222 DIGICUT The 3 eccentrics are now exposed and should be turned counter clockwise to position "0" with the special wrench and attachable extension pipe (A) (in the tool set). The slot must correspond to position "0"...
  • Page 29 5222 DIGICUT • • Blade and cutting stick replacement Position the main switch to "0" (1.) Remove the 2 blade screws on the elongated holes (2.). Then put the blade changing tool (A) into place and fasten it to the blade (3.).
  • Page 30 5222 DIGICUT • • Blade and cutting stick replacement IDEAL 5222 DIGICUT Take out the cutting stick with a small screw- driver. If needed the cutting stick can be turned or exchanged. (The cutting stick can be used eight times).
  • Page 31 5222 DIGICUT • • Blade and cutting stick replacement Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (A) • Make sure there is a space ot 11 mm or 0.43 inches! (B).
  • Page 32 5222 DIGICUT • • Blade and cutting stick replacement IDEAL 5222 DIGICUT Lightly tighten 3 of the 5 blade screws with washers (1.). Remove the blade changing tool (A) (2.). Lightly tighten the remaining blade screws with washers (3.). Remove all tools and distribute paper along the entire cutting length (1.).
  • Page 33 5222 DIGICUT • • Blade and cutting stick replacement Lower the blade by pressing both cutting buttons (1.). Keep one button pressed and turn off the main switch (2.). With the special wrench (A) the 3 eccentrics should be screwed down (3.)until the paper is...
  • Page 34 5222 DIGICUT • • Blade and cutting stick replacement IDEAL 5222 DIGICUT Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) ¼ turn to the right until the paper is cut along the entire length.
  • Page 35 5222 DIGICUT • • Maintenance and cleaning Maintenance work may only be performed by trained staff. Danger! Disconnect the mains before starting any service work or before removing the cover. Grease the backgauge (A) control weekly with a grease gun. Advance the backgauge as far as possible to the front.
  • Page 36 5222 DIGICUT • • Maintenance and cleaning IDEAL 5222 DIGICUT Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team.
  • Page 37 5222 DIGICUT • • Possible malfuntions Machine does not function! Is the machine plugged in? Main switch to position "I"? (A) Control system activated? (B) (Turn key to the right) Release a cut see page 17. -37 -...
  • Page 38 5222 DIGICUT • • Possible malfuntions IDEAL 5222 DIGICUT Display illumination off • Push in the safety button! (A) • Check the units fuse and the on-site circuit breaker! 5222_Display_aus.eps Cut cannot be activated. • Safety light beam is interrupted /dirty.
  • Page 39 5222 DIGICUT • • Possible malfuntions Trouble shooting-light beam Sender Receiver • During normal operation the LED (A) must iluminate orange and LED (B) green. • Display (C) is permanently on orange when the sender and/or receiver require cleaning. Clean the glass (D) from the sender and receiver.
  • Page 40 5222 DIGICUT • • Possible malfuntions IDEAL 5222 DIGICUT Does not cut through the last sheet: • Turn or turn around the cutting stick (A), readjust the blade by means of the blade adjusting knob (B) (see page 34). Poor cutting quality or blade stays in the paper stack.
  • Page 41 5222 DIGICUT • • Possible malfuntions Machine turns off: • Machine overloaded. Safety button (A) ejects. Allow 1 minute cooling time and reset the safety button (A). • Machine blocked. • Blade is blunt. Eliminate the cause, and push the safety button (A).
  • Page 42 5222 DIGICUT • • Possible malfuntions IDEAL 5222 DIGICUT " " appears on the display, • clamp is not in upper position. operate the foot pedal (clamping) again. ServiceIdeal_SW.EPS Motor runs but blade does not move downwards. • Security brake has been activated!
  • Page 43 5222 DIGICUT • • Accessories Empfohlenes Zubehör: Blade • Nr. 9000 130 Cutting stick (6 pieces) • Nr. 9000 024 Paper knock-up block • Nr. 9000 521 Blade changing tool • Nr. 9000 512 Side tables left and right •...
  • Page 44 5222 DIGICUT Technical data • • IDEAL 5222 DIGICUT Technical data: • Power supply: 230V/50Hz/1~, 120V/60Hz/1~ • Cutting length: 520 mm • Cutting height: 80 mm • Table depth: 520 mm • Minimum space requirement (width x depth x height)
  • Page 45 5222 DIGICUT • Technical data • This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 98/37/EG, 2006/95/EG and 2004/108/EG. Sound level information: The sound level is < 70 db (A) as defined by EN 13023.
  • Page 46 5222 DIGICUT IDEAL 5222 DIGICUT EG-KONFORMITÄTSERKLÄRUNG EC-declaration of conformity Déclaration de conformité CE - Hiermit erklären wir, daß die Bauart von - Herewith we declare that - Par la présente, nous déclarons que 5222 DIGICUT - folgenden einschlägigen Bestimmungen entspricht...
  • Page 47 5222 DIGICUT Remarks: -47 -...
  • Page 48 IDEAL • Made in Germany Document Shredders Trimmers and Guillotines • • • • • IDEAL Krug & Priester 72336 Balingen Germany www.ideal.de...

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