3-5. Connecting The Battery
Tools Needed:
3/8, 1/2 in
3-6. Weld Output Terminals And Selecting Cable Sizes
ARC WELDING can cause Electromagnetic Interference.
To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the
floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is
installed and grounded according to this manual. If interference still occurs, the user must take extra measures such
as moving the welding machine, using shielded cables, using line filters, or shielding the work area.
Weld Output Terminals
WORK
ELECTRODE
ST-800 396-A
Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
Total Cable (Copper) Length In Weld Circuit Not Exceeding
100 ft (30 m) Or Less
10 – 60%
60 – 100%
Welding
Duty
Duty
Amperes
Cycle
Cycle
100
4
150
3
200
3
250
2
300
1
350
1/0
Connect (–) cable last.
+
150 ft
200 ft
(45 m)
(60 m)
4
4
3
3
2
1
2
1
1/0
1
1/0
2/0
1/0
2/0
3/0
2/0
3/0
4/0
–
Ref. ST-800 394-B / Ref. ST-178 079-A / Ref. S-0756-D
250 ft
300 ft
350 ft
(70 m)
(90 m)
(105 m)
10 – 100% Duty Cycle
2
1
1/0
1/0
2/0
3/0
2/0
3/0
4/0
3/0
4/0
2-2/0
4/0
2-2/0
2-3/0
2-2/0
2-3/0
2-3/0
OM-175 104 Page 7
400 ft
(120 m)
1/0
3/0
4/0
2-2/0
2-3/0
2-4/0
S-0007-D