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Blue Star 3500
Miller Electric Blue Star 3500 Manuals
Manuals and User Guides for Miller Electric Blue Star 3500. We have
1
Miller Electric Blue Star 3500 manual available for free PDF download: Owner's Manual
Miller Electric Blue Star 3500 Owner's Manual (60 pages)
Miller Electric Owner's Mnaual Welding Engine Driven Welding Generator Blue Star 3500
Brand:
Miller Electric
| Category:
Welding System
| Size: 1.91 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 − Definitions
13
Section 4 − Specifications
13
Weld, Power, and Engine Specifications
13
Dimensions, Weights, and Operating Angles
14
Fuel Consumption (Kohler-Powered Units)
14
Fuel Consumption (Honda-Powered Units)
15
Duty Cycle
15
Generator Power Curve
16
Volt-Ampere Curves
16
Section 5 − Installation
17
Installing Welding Generator
17
Grounding Generator to Truck or Trailer Frame
17
Grounding Generator When Supplying Building Systems
18
Engine Prestart Checks (Kohler-Powered Units)
18
Engine Prestart Checks (Honda-Powered Units)
19
Connecting the Battery (Honda Electric-Start Models Only)
19
Connecting to Weld Output Terminals
20
Selecting Weld Cable Sizes
20
Section 6 − Operating the Welding Generator
21
Controls (Kohler-Powered Units)
21
Controls (Honda-Powered Units) (See Section 6-3)
22
Description of Controls (Honda-Powered Units) (See Section 6-2)
23
Section 7 − Operating Auxiliary Equipment
24
Generator Power Panel 495 218 (USA)
24
Optional Generator Power Panels
25
Generator Power Panel Ratings
26
Wiring Instructions for Optional 120/240 Volt Twistlock Plug (NEMA L14-30P)
27
Section 8 − Maintenance
28
Routine Maintenance
28
Maintenance Label
29
Overload Protection (Honda-Powered Units Only)
29
Adjusting Engine Speed (Kohler-Powered Units)
30
Adjusting Engine Speed (Honda-Powered Units)
31
Section 9 − Troubleshooting
32
Section 10 − Electrical Diagrams
34
Section 11 − Generator Power Guidelines
37
Grounding When Supplying Building Systems
38
Section 12 − Stick Welding (Smaw) Guidelines
44
Electrode and Amperage Selection Chart
45
Positioning Electrode Holder
46
Poor Weld Bead Characteristics
46
Good Weld Bead Characteristics
46
Conditions that Affect Weld Bead Shape
47
Electrode Movement During Welding
47
Butt Joints
48
Lap Joint
48
Tee Joint
48
Weld Test
49
Troubleshooting − Incomplete Fusion
50
Troubleshooting − Lack of Penetration
50
Troubleshooting − Burn-Through
51
Troubleshooting − Waviness of Bead
51
Section 13 − Parts List
52
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