Miller Electric Millermatic 212 Brochure & Specs

Miller electric welding system owner's manual
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Millermatic
Industrial Applications
Metal Fabrication
Quick
Maintenance and Repair
Farm/Home
Specs
Light Industrial
The Power of Blue
Auto-Set
is a breakthrough control that
automatically sets your welder to the
proper parameters. Auto-Set makes set
up very simple and gives you precise
settings instantly. See page 2 for details.
Manual mode allows you to manually
set weld parameters for broader
applications.
Infinite voltage control replaces "tap"
settings which means that you now can
"dial in" precise weld voltage and wirefeed
speed when using the Manual Mode.
Compatible with Spoolmate
200
spool gun! The
Spoolmate 200
with wirefeed speed
control on the gun saves
time for the operator by
eliminating the need to go
back to the machine to change the
spool gun wirefeed speed.
Line Voltage Compensation keeps
welding output constant even if
power input varies by +/- 10%.
No more replacing mechanical
output contactors. Our built-in
solid-state contactor circuit makes
wire electrically "cold" until trigger is
pulled, and gives you life-long welding
output and performance.
Reduce maintenance and operating
costs with our Fan-On-Demand
system only operates when needed,
reducing power consumption and
contaminants drawn into the machine.
Compatible with Bobcat
welder/generators.
212
®
Processes
MIG (GMAW)
Flux Cored (FCAW)
Input Power
208/230 V, 1-Phase, 60 Hz
.
®
cooling
Welder is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Gun warranted for 90 days, parts and labor.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
MIG Arc Welding Power Source,
Auto-Set
Rated Output
Max. Open-Circuit Voltage
Amperage Range
Wire Feed Speed
Weight
178 lb (81 kg)
Equipment Sales US and Canada
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Issued September 2010 • Index No. DC/12.46
Wire Feeder and Gun Package
160 A at 24.5 VDC, 60% Duty Cycle
34.5 VDC
30 – 210 A
50 – 700 IPM (1.3 – 17.8 m/min)
Comes Complete With:
7 ft (2.1 m) power cord and plug
(208/230 V model only)
15 ft (4.6 m), 250 amp M-25 MIG gun
for .030/.035 in wire
10 ft (3 m) work cable and clamp
Argon mix regulator/flow gauge and hose
Extra contact tips
Factory-installed running gear with
EZ-Change
Low Cylinder Rack
.030/.035 in reversible
drive rolls
Set-up and operation
interactive CD
Material thickness
gauge (#229 895)
EZ-Access
Consumable Compartment
and Parameter Chart — with convenient
new flip-down compartment that provides
fast access to parameter chart and
consumables.
See page 3 for more
information.
Compatible with
the Millermatic
Reach Wire
Feeder. MIG Gun
sold separately.
(See page 5
for more
information.)
Web Site
www.MillerWelds.com
®

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Summary of Contents for Miller Electric Millermatic 212

  • Page 1 Compatible with Bobcat ™ welder/generators. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA ® Auto-Set...
  • Page 2: Specifications

    Auto-Set Feature ™ The Millermatic 212 Auto-Set ™ eliminates the ® guess work when setting weld parameters. Use Auto-Set when you want the speed, convenience and confidence of pre-set controls. Simply set the wire diameter, set the material thickness, and go! The Auto-Set control automatically sets your welder to the proper parameters.
  • Page 3 Standard Fully Loaded Features EZ-Change Low Cylinder Rack ™ Operators no longer need to lift cylinders. Cylinders now easily roll on and off our EZ-Change Low Cylinder Rack. ™ Angled Wire Drive Angled industrial aluminum dual-gear drive system significantly improves wirefeeding and runs large spools of wire.
  • Page 4 Optional Fully Loaded Features Elevated Gun and Cable Rack #300 335 Tangle-free, independent way to store spool gun cables, keeping them off of the floor. No more running over spool gun cables or cables dragging on the floor. Elevated Gun and Cable Rack can be used with either a single or dual cylinder rack.
  • Page 5 40 feet! No more moving the machine and pulling primary power cables around the shop. Or use as a dual feeder option! No more downtime changing spools and drive rolls. For use with Millermatic 212 Auto-Set, 251, 252 and 350/350P. (MIG Gun sold separately.) Dual EZ-Change Low Cylinder Rack with ™...
  • Page 6: Drive Rolls

    Consumables (Order from Miller Service Parts.) For M-25 Gun Contact Tips #087 299 .023/.025 in (0.6 mm) #000 067 .030 in (0.8 mm) #000 068 .035 in (0.9 mm) #000 069 .045 in (1.1 mm) #187 117 .035 in (0.9 mm) heavy-duty tip #187 118 .045 in (1.2 mm) heavy-duty tip Tapered Contact Tips #176 797 .030 in (0.8 mm)
  • Page 7 Notes...
  • Page 8: Ordering Information

    (Also includes standard M-25 MIG gun) Spoolmate 200 Contact Tips (5 per package) Spoolmate 200 Nozzle Optional Spoolmate 200 Barrel Assemblies For M-25 gun consumables and Millermatic 212 Auto-Set drive rolls, see steel configuration chart above. Accessories M-25 Gun Spoolmate ™...

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Millermatic 212 auto-set

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