Woods FZ25D Operator's Manual
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Woods FZ25D Operator's Manual

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MOW'N MACHINE
FZ25D
Power Unit

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Summary of Contents for Woods FZ25D

  • Page 1 MOW’N MACHINE FZ25D Power Unit...
  • Page 2 Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........2 SPECIFICATIONS .

  • Page 4: Introduction

    SPECIFICATIONS Engine ......Kubota 3-cylinder, 4-cycle, liquid cooled (See engine manual for complete specifications) Horsepower .

  • Page 5: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and PREPARATION manufacture of our products. Unfortunately, our  Check that all hardware is properly installed. efforts to provide safe equipment can be wiped Always tighten to torque chart specifications out by an operator’s single careless act.
  • Page 6 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Operate only in daylight or good artificial light.  Never fill fuel containers inside a vehicle or a  Keep hands, feet, hair, and clothing away from truck or trailer bed with a plastic liner. Always equipment while engine is running.
  • Page 7 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Stop power unit and equipment immediately  Do not modify or alter or permit anyone else to upon striking an obstruction. Turn off engine, modify or alter the equipment or any of its compo- remove key, inspect, and repair any damage before nents in any way.
  • Page 8 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Battery posts, terminals, wiring insulation, and  Never store the machine or fuel container near related accessories contain lead and lead com- an open flame, spark or pilot light such as on a pounds, chemicals known to the State of California water heater or other appliance.

  • Page 9: Safety Decals

    SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - PN 72407 2 - PN 72404 3 - SERIAL NUMBER PLATE (Safety Decals continued on next page) (Rev. 6/17/2013) Safety 9 MAN0646 (7/6/2007)

  • Page 10: Safety Decals

    Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsequipment.com, or in the United States and Canada call 1-800-319-6637.

  • Page 11: Operation 11

    OPERATION ARNING The operator is responsible for the safe operation of this Mow’n Machine. The operator must be properly trained. Operators should be familiar with the power unit, all attachments that will be used, and all safety  Moving steering levers rapidly from forward to practices before starting operation.

  • Page 12: Hour Meter

    CONTROLS AND SWITCHES brake and turn ignition key switch to the “ON” position. Control panel brake light (3) should be on. ARNING Temperature Light NOTICE  Know your controls and how to stop engine and ■ For overheating, clean radiator grill and check attachment quickly in an emergency.

  • Page 13: Starting Engine

    STARTING ENGINE NOTICE ANGER ■ Never engage PTO if the mower blades are plugged with grass or other material. This may  Do not run engine indoors. Exhaust gases con- cause damage to the electric clutch. tain carbon monoxide, an odorless and deadly poi- 1.

  • Page 14: Steering Handle Positions

    forward. Pulling handles to the rear will move the power unit in reverse. The further forward or rearward CAUTION the steering handles are moved, the faster the machine will move.  Mow up and down slopes, not across.  If the tires lose traction on a slope, disengage Steering Handle Positions the blade(s) and proceed slowly straight down the slope.

  • Page 15: Stopping Engine

    Counterweights are not required when power unit is equipped with a grass catcher system. Figure 3. Manual Shut-Off Valve MOVING DISABLED POWER UNIT With ROPS & With Grass Mower FZ25D ROPS Shade Catcher 52" Deck 0 lbs 50 lbs 100 lbs 0 lbs 61" Deck 0 lbs 50 lbs 100 lbs 0 lbs 72"...
  • Page 16 OWNER PRE-OPERATION CHECK LIST ___ Do not allow riders. (OWNER'S RESPONSIBILITY) ___ Inspect area and remove stones, branches or other hard objects that might be thrown, causing ___ Review and follow all safety rules and safety injury or damage. decal instructions on pages 5 through 10. ___ Clean air intake screen.

  • Page 17: Owner Service 17

    OWNER SERVICE 1. Park power unit on a level surface. The information in this section is written for operators who possess basic mechanical skills. If you need help, 2. Stop engine and clean off dirt and dust from around your dealer has trained service technicians available. dipstick.

  • Page 18: Tailwheel Maintenance

    Lubrication Service Intervals 1. Hydrostatic Fluid Level (check) 8 hours 2. Deck Pivot 8 hours 3. Driveline 80 hours 4. Driveshaft 8 hours 5. Blade Spindles 40 hours 6. Front Wheels 8 hours 7. Engine Oil Level (check) 8 hours 8.

  • Page 19: Hydrostatic Transmission Service

    HYDROSTATIC TRANSMISSION SERVICE 3. Remove case drain hose fitting from bottom of reservoir, located outside of power unit frame. NOTICE Allow reservoir to completely drain. ■ Keep transmission oil clean. When adding fluid 4. Remove automotive type filter (Figure 8) by turning take precautions to prevent dirt and other foreign counter-clockwise.

  • Page 20: Clutch Burnishing

    Sand down scratches and the edges of areas of  Make sure shields and guards are properly missing paint and coat with Woods spray paint of installed and in good condition. Replace if damaged. matching color (purchase from your Woods dealer).

  • Page 21: Dealer Service 21

    DEALER SERVICE 4. Place steering handles in the NEUTRAL position The information in this section is written for dealer ser- vice personnel. The repair described here requires (pivoted outward) and start engine. special skills and tools. If your shop is not properly 5.

  • Page 22: Troubleshooting Engine

    • If voltage is not present, check the yellow/red on the main wire harness side. (See FZ25D wire between the seat relay and parking brake; Wiring Diagram.) Both wires are located under-...

  • Page 23: Hydrostatic Pump Installation

    engine. Push radiator forward until belt clears radiator cowl and engine sheave. Figure 12. Power Tilt Deck Safety Switch Layout Troubleshooting Deck Safety Switch 1. Pull handlebars in with deck in lowest cutting height position (1). 2. Check that switch is making contact with the height gauge.

  • Page 24: Engine Removal

    7. Start engine and disengage parking brake. 6. Adjust right parking brake pull rod until brake rock shaft lug is perpendicular with the bottom edge of 8. Open pump dump valve. the frame rail. 9. Slowly push steering levers back and forth 5 to 6 7.

  • Page 25: Install Clutch

    DP10 Figure 16. Clutch Spacer Installed 2. Install clutch onto engine shaft. 3. Secure clutch to engine shaft using 3/8 NF cap screw GR8 (21) and lock washer (8) previously removed (Figure 15). ® NOTE: Place a drop of Loctite 242 (blue) on threads of cap screw before installing.
  • Page 26 RETURN TO OPERATION When you have completed service and maintenance functions, read and comply with these safety mes- sages before returning unit to operation. ARNING  Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) ...

  • Page 27: Dealer Set-Up Instructions

    DEALER SET-UP INSTRUCTIONS 1. Lug Bolt Assembly of this Mow’n Machine is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions. Set up the Mow’n Machine as received from the factory with these instructions.

  • Page 28: Straight Line Travel

    STRAIGHT LINE TRAVEL INSTALL SINGLE TAILWHEEL (OPTIONAL) 1. Attach tailwheel spacer (22), and pivot mount 1. Check tire pressure; tires must have equal air adapter (1) to rear of power unit frame using two pressure. cap screws (21) and lock nuts (20). 2.

  • Page 29: Dealer Check List

    DEALER CHECK LISTS PRE-DELIVERY CHECK LIST ___ Check tire pressure. See Assembly section. (DEALER’S RESPONSIBILITY) DELIVERY CHECK LIST Inspect the equipment thoroughly after assembly to (DEALER’S RESPONSIBILITY) make sure it is set up properly before delivering it to the customer. The following check list is a reminder of ___ Show customer how to make adjustments.
  • Page 30 NOTES 30 Dealer Check Lists MAN0646 (Rev. 11/5/2007)
  • Page 31 Mow’n Machine FZ25D FRAME ASSEMBLY ....... . 32 & 33 ENGINE ASSEMBLY .
  • Page 32 FZ25D FRAME ASSEMBLY (Rev. 8/22/2008) 32 Parts MAN0646 (Rev. 11/5/2007)
  • Page 33 FZ25D FRAME ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 78317 Fuel tank, LH 24660 3/8 NC x 3-1/2 HHCS full thread - GR5 73894 Fuel tank, RH Diesel 73896 Weight transfer sleeve 09239500 Fuel cap 73895 Weight transfer pin 73427...
  • Page 34 (Rev. 6/5/2014) 34 Parts MAN0646 (Rev. 11/5/2007)
  • Page 35 FZ25D ENGINE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 1 Kubota diesel engine 307125 * M8 x 1.25 x 20 mm HHCS CL 8.8 (Spec No. 16447 - 15000) 30515 * M8 x 1.25 Hex nut 70127 1 Oil filter...
  • Page 36 HYDRAULIC RESERVOIR & HOSES PARKER® PUMPS PART DESCRIPTION PART DESCRIPTION 75477 Hydraulic reservoir 315031 Adapter, 9/16 ORBM x 3/4 JICM 75489 Cap w/breather 62367 Elbow, 9/16 ORBM x 9/16 JIMCM 838 * 3/8 Lock washer 75481 Hose - Right, top pump front motor 59077 * 3/8 NC Center lock nut 75480...
  • Page 37 HYDRAULIC RESERVOIR & HOSES HYDRO-GEAR® PUMPS PART DESCRIPTION PART DESCRIPTION 75477 Hydraulic reservoir 62367 Elbow, 9/16 ORBM x 9/16 JIMCM 75489 Cap w/breather 75481 Hose - Right, top pump front motor 70069 * 3/8 NC Flanged lock nut 75480 Hose - Right, bottom pump back motor 75527 Filter, hydraulic oil...
  • Page 38 PTO, CLUTCH & PUMP ASSEMBLY 38 Parts (Rev. 3/20/2013) MAN0646 (Rev. 11/5/2007)
  • Page 39 PTO CLUTCH & PUMP ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 75397 Splined power shaft 75585 Debris screen 75549 PTO sheave 75587 19.5 Trim Lok 3886 * Key 1/4 x 1-1/4 75588 3.75 Trim Lok 78044 1" Pillow block bearing w/set screw 75476 Sheave, pump idler 920 *...
  • Page 40 — Trim lock, 41.25" 78098 Prop rod 1025871 — Knob, seat adjustment (NS) 11 07534100 Rod clip 75368 Decal, Woods (NS) 12 07533000 Rubber bumper 75534 Decal, Mow’n Machine Diesel (NS) 6778 * 5/16 Center lock nut 51817 5/8 SAE Hardened flat washer...

  • Page 41: Tailwheel Assembly

    TAILWHEEL ASSEMBLY Single Tailwheel Assembly Wide Stance Tailwheel Assembly PART DESCRIPTION PART DESCRIPTION 71126 Pivot mount adapter 3585 Bearing cup 73741 Pivot housing 3586 Bearing cone 3585 Bearing cup 70328 Seal, 1.5 x 2 x .187 3586 Bearing cone 70086 Spacer, .375 x 1 70328 Seal, 1.5 x 2 x .187...
  • Page 42 BRAKE ASSEMBLY 42 Parts MAN0646 (Rev. 11/5/2007)
  • Page 43 BRAKE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION ----- See Tire & Wheel Chart Below 5651 * 5/16 NC x 5/8 HHCS - GR5 06541900 1 NF Hex patch lock nut 2472 * 5/16 Standard lock washer 73904 Brake assembly - RH (includes items 5248 5/16 NC x 1-1/4 SHCS 3A, 3C, 4, 5, 6, 7, 20, 21, 22)
  • Page 44 44 Parts (Rev. 8/22/2008) MAN0646 (Rev. 11/5/2007)
  • Page 45 FZ25D WIRING DIAGRAM KUBOTA DIESEL PART DESCRIPTION PART DESCRIPTION 75499 FZ25D Wiring assembly 71385 * Fuse - 30 Amp auto 78757 FZ25D Wiring assembly 71387 * Fuse - 7.5 Amp auto 73173 Ignition switch 72314 Water temperature sender 75197 Ignition key...
  • Page 46 STEERING ASSEMBLY PART DESCRIPTION PART DESCRIPTION 73023 Steering lever (includes items 5 & 6) 75488 Dampener 73030 Steering lever mount 2472 * 5/16 Standard lock washer 73178 5/16 NC x 1.0 Whiz bolt 30515 M8 x 1.25P Hex nut 73163 5/16 NC Flanged lock nut 75511 Steering control link...
  • Page 47 COUNTERWEIGHT MOUNT KIT PART DESCRIPTION 70980 Counterweight mount kit 71063 Weight mount 71123 Weight strap 71156 .375-16 x 6” Hook bolt 839 * 3/8 NC x 1 HHCS 66885 3/8 NC Flange nut 71512 ** 50 lb Counterweight A/R 565 * 3/8 Flat washer 838 * 3/8 Lock washer...
  • Page 48 HEADLIGHT KIT (OPTIONAL) PART DESCRIPTION 73938 Headlight kit 73937 Light bracket - left 73936 Light bracket - right 73935 Rect. work light with switch 07516000 Button bumper 6096 * 5/16 NC x 3/4 HHCS 2472 * 5/16 Lock washer 4378 * 5/16 Flat washer 5288 * 1/4 NC Hex nut...
  • Page 49 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 50: Bolt Size Chart

    BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa ............Mega Pascal ASABE ....American Society of Agricultural &...

  • Page 51: Index To Parts Lists

    INDEX ASSEMBLY Owner Pre-Operation Check List (Owner’s Responsibility) Dealer Set-Up Instructions Practice Operation DEALER CHECK LISTS Safety Switch System Delivery (Dealer’s Responsibility) Start Mower or Attachment Pre-Delivery (Dealer’s Responsibility) Stop Mower or Attachment Starting Engine DEALER SERVICE Steering Handle Operation Belt Removal Steering Handle Operation Diagram Clutch Repair...

  • Page 52: Limited Warranty

    FOR HOW LONG: Mow’n Machine Model #FZ22K, FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first.
  • Page 53 ©2011 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, Mow’n Machine, and “Tested. Proven. Unbeatable.” are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
  • Page 54 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec- tive companies or mark holders. Specifications subject to change without notice.

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