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OSSA TRi and Explorer workshop manual
USER MANUAL TRi

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Summary of Contents for Ossa TRi

  • Page 1 OSSA TRi and Explorer workshop manual USER MANUAL TRi...
  • Page 2 OSSA engineers so as to obtain the best possible re- sults and the best possible performance. We at OSSA Motor would like to thank you for purchasing one of At OSSA Motor we know that each motorcycle model is unique our products.
  • Page 3 Both your safety and the safety of others are very important when -Never ride with passengers Read this manual thoroughly and keep it in a safe place. This This manual has been put together with the OSSA TR current riding a motorcycle. manual provides technical information necessary for keeping your layout.
  • Page 4: Table Of Contents

    Fuel tank Upper section Section 2 – Maintenance and basic operations Maintenance grid 32-33 Adjustments to the motorcycle controls Electric connections Simplified lighting wiring diagram Simplified injection wiring diagram Air filter OSSA TRi - User manual OSSA TRi - User manual...
  • Page 5: Technical Specifications

    185 mm diameter disc with 4-piston brake caliper Freno trasero 150 mm diameter disc with 2-piston brake caliper Front wheel 2.75x21 wheel Rear wheel 4.00 x 18 tubeless wheel Engine protector Constructed in AA7075 T6 OSSA TRi - User manual OSSA TRi - User manual...
  • Page 6: Section 1 - Components

    - When the motorcycle is new the oil must be changed for the first time after 5 hours of use and for the second time after 12 hours of use. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 7: Location

    8 Front fork bottles 23 Front brake caliper 9 Front fork stanchions 24 Front brake disc 10 Shift pedal 11 Chain 12 Chain slider 13 Rear sprocket protector 14 Rear tyre OSSA TRi - User manual OSSA TRi - User manual...
  • Page 8: Multi-Function Box

    Location of elements OSSA Multifunction Display The OSSA TR multi-function box and the indicator lights next to it provide very useful information at all times. The multi-function box is a power box system with an LCD screen controlled by a...
  • Page 9 Running temperature / storage: from 0ºC to 60ºC (from 32ºF to 140ºF) / from -20ºC to 80ºC (from - 4ºF to 176ºF) gear is changed. Battery / Life: 3V CR2032 / 1 year approx OSSA TRi - User manual OSSA TRi - User manual...
  • Page 10 Note: If you don’t know the whe- digit, press button 3. Confirm the sing button 2. el circumference, consult the selection by “Measuring the wheel circumfe- pushing button 2. rence” section. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 11 Ensure that the positive side of the battery is Confirm the selection by pres- Confirm that you want to set these functions to zero by simulta- facing upwards. sing button 2. neously pressing buttons 1 and 2. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 12: Control Pad

    5 – Horn seconds when the button is pressed. the measurement is taken. 6 – Button to switch off engine OSSA TRi - User manual OSSA TRi - User manual...
  • Page 13: Front Suspension

    Each of the suspension bars also has an air bleed to remove air that accumulates in the inside of the fork stanchion (Fig. C) Adjustable rings for the spring pre-charge OSSA TRi - User manual OSSA TRi - User manual...
  • Page 14: Anti-Theft Immobilizer

    If the motorcycle has been inactive for a very long period of time, change the oil and petrol because they might have become degraded. This could affect the motorcycle’s performance. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 15: Fuel Tank

    This is especially important if the motorcycle is hot. DO NOT fill up with petrol when the motorcycle is turned on. Remove the upper section. Stage 1 Remove the upper section. S OSSA TRi - User manual OSSA TRi - User manual...
  • Page 16: Section 2 - Maintenance And Basic Operations

    Section 2 – Maintenance and basic operations OSSA TRi - User manual OSSA TRi - User manual...
  • Page 17: Maintenance Grid

    Crankcase protector First useE When damaged ach use Piston and piston ring Each year 60 Hours Protective stickers Each use When damaged Each use When necessary Radiator tube and connections OSSA TRi - User manual OSSA TRi - User manual...
  • Page 18: Adjustments To The Motorcycle Controls

    Carry out a regular and thorough maintenance of your motorcycle. Always use original spare parts and top quality products to ensure that it works correctly. min. 3 mm min. 3 mm OSSA TRi - User manual OSSA TRi - User manual...
  • Page 19 Simplified diagram of the injection wiring Simplified diagram of the lights wiring OSSA TRi - User manual OSSA TRi - User manual...
  • Page 20: Air Filter

    The radiator has an electric fan to force air through it, as can be seen in the image below. Carry regular thorough maintenance of your motorcycle. Always use original spare parts and top quality products to ensure that it works correctly. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 21: Sparkplug

    The chain tension should permit 2 cm of should be 0,5-0,6 mm. oscillation in the chain tension adjuster. NOTE: The sparkplug should not be handled if the motorcycle is hot. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 22: Chain

    Rear brake pedal Chain drive joints and bearings Chain drive Clutch and brake lever joints OSSA TRi - User manual OSSA TRi - User manual...
  • Page 23: Tyres

    NEVER forget to periodically check the Tyre in bad working condition tyre pressure to ensure that the tyres have a good grip. Engine kick-start pedal joints Gas handle (right grip) OSSA TRi - User manual OSSA TRi - User manual...
  • Page 24: Brakes

    Ignition cover (C) on the side of the hood, and the screw (E), and lean the bike over in both directions to ensure that no oil remains inside the hood. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 25: Storage

    Cylinder head screws 8 - 9 Front brake caliper fixation Exhaust pipe fixation 8 - 9 Engine fixation 22 (F) 30 (R) Rear brake pump fixation 5 - 7 OSSA TRi - User manual OSSA TRi - User manual...
  • Page 26: Troubleshooting

    - Change the front fork. Contact an officially registered mechanic. - Rear shock absorber badly adjusted - Adjust the rear shock absorber - Tyre pressure too great - Check the pressure of the tyres OSSA TRi - User manual OSSA TRi - User manual...
  • Page 27 - Front fork spring weak or broken - Replace front fork spring - Brake disc wear - Replace brake disc - Brake pads badly positioned or - Change position of brake pads or replace crystallised them. OSSA TRi - User manual OSSA TRi - User manual...
  • Page 28: Ossa Tri - User Manual

    - Brake fluid in bad condition - Drain brake fluid and replace with new fluid recommended by a mechanic - Pump piston broken - Replace the pump piston - Brakes badly adjusted - Adjust brakes OSSA TRi - User manual OSSA TRi - User manual...
  • Page 29 Each of the registered elements should be part of the vehicle. In the event of breakages, loss or bad functioning, it is recommended that you go to an official OSSA mechanic to remedy the problem. functioning, it is recommended that you go to an official OSSA mechanic to remedy the problem.
  • Page 30 7. Mirror L-e9*80/780*80/780*0143*01 8. Manufacturer plaque 9. Exhaust system 10. Speedometer 11. Pinion output z=11 12. Lock 13. Horn e13*28R00*28R00*0037*00 14. Kickstand Manufacturer’s plate Serial number 15. Throttle limiting bolt OSSA TRi - User manual OSSA TRi - User manual...
  • Page 31 Standardisation components Warranty The key number can be found under the red cover. Engine number Key number OSSA TRi - User manual OSSA TRi - User manual...
  • Page 32 The warranty is associated to the product indicated in the “CERTIFICATE OF DELIVERY AND INSPECTION”, which shall be filed out by authorised staff in OSSA FACTORY, SL (hereinafter referred to as OSSA). It is valid for those countries indicated on page 33. The...
  • Page 33 OSSA (maximum load, passenger capacity, speed of motor and others) Damages due to the use of parts that are not original or not recommended by OSSA, or the use of fuel, lubricant and com- pound ACTIVATING THE WARRANTY liquids with specifications that are different to those indicated in the Owner’s Manual.
  • Page 34 Under normal circumstances, periodical revisions reduce overall maintenance costs. Fluids If you need to use the warranty service, please contact your authorised OSSA dealer immediately and make an appointment so that the necessary work can be carried out. Lubricants (such as oil, grease, etc.), and fluids for functioning (for example, refrigerant liquid for the radiator, break and gear fluids, It is recommended that periodical motorcycle services are planned in advance.
  • Page 35 Procedure for obtaining repairs under warranty If your motorcycle needs a repair to be carried out under warranty, it should be taken to your official OSSA dealer where the repair will be made (YOU ARE RESPONSIBLE FOR THE TRANSPORT COSTS TO AND FROM THE DEALER).
  • Page 36 Ossa Motor Carretera antiga d’Amer, nau 12 17007 Girona, Spain tel 0034 972 107 107 fax 0034 972 117 899...

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