Hilti DD 160 Operating Instructions Manual
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Hilti DD 160 Operating Instructions Manual

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Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03
DD 160
Operating instructions
Mode d'emploi
Manual de instrucciones
Manual de instruções
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Summary of Contents for Hilti DD 160

  • Page 1 DD 160 Operating instructions Mode d’emploi Manual de instrucciones Manual de instruções Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...
  • Page 2 This Product is Certified Ce produit est certifié Este producto esta certificado Este produto está certificado Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...
  • Page 3 Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...
  • Page 4 Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...
  • Page 5 Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...
  • Page 6 Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...

  • Page 7: Table Of Contents

    º Anchor base plate, small In these operating instructions, the designation “the ma- • chine” always refers to the DD 160 diamond core drilling Leveling screw machine. Various accessories 3 Operating controls, parts and indicators (motor unit and drill stand) 1...

  • Page 8: General Information

    1 General information Symbols 1.1 Safety notices and their meaning DANGER Draws attention to imminent danger that will lead to serious bodily injury or fatality. WARNING Read the Lock symbol Equipped Service Draws attention to a potentially dangerous situation that operating with theft indicator...

  • Page 9: Various Accessories

    The type designation and serial number can be found on the type identification plate on the machine. Make a note On the machine of this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department. Type: Generation: 02 Serial no.:...

  • Page 10: Description

    2.1 Use of the product as directed The DD 160 is an electrically-powered, rig-type diamond core drilling machine for drilling through-holes and blind holes in (reinforced) mineral materials using diamond core bits and the wet drilling technique (hand-held use is not permissible).
  • Page 11 2.4 Status indicator LED indicators State Description / information Theft protection indicator (2) Blinking yellow light The machine’s theft protection system is active and must be unlocked with the TPS key. Service indicator (3) Red light and the machine The carbon brushes are badly worn. starts After the lamp lights for the first time, the machine may continue to be used...

  • Page 12: Accessories

    3 Accessories Designation Description Short designation TPS theft protection system with Option company card, company remote and TPS‑K key Water collection system Hand wheel (lever) Hand wheel (star handle) Core bit extension (BI+) Drill stand (with anchor base plate) Drill stand (with combination base plate and tilt mechanism) Vacuum base plate DD-ST-120/160-VBP...

  • Page 13: Safety Instructions

    5 Safety instructions on the switch or plugging in tools that have the switch 5.1 General safety rules on invites accidents. a) Warning! Read and understand all instructions. d) Remove adjusting keys or switches before turning Failure to follow all instructions listed below may the tool on.
  • Page 14 Check that moving parts function correctly with- 5.2 Proper organization of the work area out sticking and that no parts are damaged. All parts must be fitted correctly and fulfill all condi- tions necessary for correct operation of the ma- chine.

  • Page 15: Before Use

    Dirty or dusty machines should thus be checked at a Hilti service center at regular intervals, especially if used frequently for working on conductive materials.
  • Page 16 NOTE NOTE Hilti M16 metal expansion anchors are usually suitable for To be carried out only when the drill stand is used with fastening diamond core drilling equipment to uncracked the anchor base plate and vacuum base plate: Screw the concrete.
  • Page 17 Make sure that the hose is not pinched and damaged To avoid injury, use only genuine Hilti core bits and as the carriage advances. DD 160 accessories. If using a machine with a BI+ chuck, only genuine Hilti core bits may be used with CAUTION Check the water supply system to ensure there are no leaks.

  • Page 18: Operation

    Push the diamond core bit into the chuck (BI+) from CAUTION below, turning the core bit until the teeth in the Disconnect the supply cord plug from the power out- chuck engage with the core bit. let. Close the chuck (BI+) by turning it in the direction of the closed brackets symbol.
  • Page 19 WARNING If the indicator continues to light, fur- ther operation of the machine is not permissi- ble.Have the machine repaired by trained personnel using genuine Hilti spare parts. Press the “Reset” button on the GFCI ground fault circuit interrupter. The indicator must light.
  • Page 20 Regulate the contact pressure while observing the 7.4 Using the machine with the water collection drilling performance indicator. system 14 NOTE The drilling performance indicator lights or- ange after switching on. Optimum drilling perfor- mance is achieved when the drilling performance indicator shows a green light.

  • Page 21: Care And Maintenance

    Do not operate the power tool if parts are time to time. damaged or when the controls do not function faultlessly. If necessary, the power tool should be repaired by Hilti Always keep the connection end clean and lightly Service.

  • Page 22: Troubleshooting

    GFCI and electric supply. On/off switch defective. If necessary, the power tool should be repaired by Hilti Service. Interruption in the electric supply. Check the supply cord, extension cord, supply cord plug, GFCI and have them replaced by a qualified electrician if necessary.
  • Page 23 The diamond core bit is polished. The wrong type of core bit has been used. Seek advice from Hilti. Water pressure / flow rate too high. Reduce the water flow rate by adjust- ing the flow regulator.

  • Page 24: Disposal

    10 Disposal Most of the materials from which Hilti machines or appliances are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back old machines and appliances for recycling. Ask Hilti customer service or your Hilti representative for further information.
  • Page 25 Tel.: +423 / 234 21 11 Fax:+423 / 234 29 65 www.hilti.com Hilti = registered trademark of Hilti Corp., Schaan W 3988 | 0613 | 00-Pos. 3 | 1 Printed in Germany © 2013 Right of technical and programme changes reserved S. E. & O 434952 / A4 Printed: 08.07.2013 | Doc-Nr: PUB / 5069572 / 000 / 03...

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